Adjustable mineral water filling machine

Abstract

The utility model discloses an adjustable mineral water filling machine relates to mineral water production technical field, including semi -automatic filling machine and two filling barrels, the left side and right side of semi -automatic filling machine inside are all provided with flexible positioning mechanism. The utility model discloses a flexible positioning mechanism is arranged, has solved the semi -automatic filling machine of current when filling the mineral water in filling barrel, usually needs manual filling barrel's bottle mouth with filling head alignment, needs manual barrel mouth with filling head accurate alignment, is more time -consuming and labor -intensive, and lacks the function of positioning to different diameter filling barrel, in the process of filling, manual operation is difficult to guarantee the precision of placing every time, can lead to filling head and barrel mouth misregistration, causes liquid overflow or the problem of dripping, reaches can the positioning of different diameter filling barrel automatically, has improved the effect of filling precision.

Description

Technical Field

[0001] This utility model relates to the field of mineral water production technology, specifically an adjustable mineral water filling machine. Background Technology

[0002] In the mineral water production and processing industry, filling machines are key equipment for realizing automated and semi-automated filling of bottled mineral water. Their performance directly affects production efficiency and product quality. Among them, semi-automatic filling machines are widely used in small and medium-sized mineral water production enterprises due to their lower equipment cost and relatively flexible operation.

[0003] The problem with existing technology is that when filling bottled mineral water, existing semi-automatic filling machines usually require manual alignment of the bottle mouth and the filling head. This manual alignment is time-consuming and labor-intensive, and the machine lacks the function of positioning bottles of different diameters. During the filling process, manual operation makes it difficult to guarantee the accuracy of placement each time, which may lead to misalignment between the filling head and the bottle mouth, causing liquid to overflow or drip. Utility Model Content

[0004] To address the problems mentioned in the background art, the purpose of this utility model is to provide an adjustable mineral water filling machine that has the advantage of positioning filling barrels of different diameters. This solves the problem that existing semi-automatic filling machines usually require manual alignment of the bottle mouth and filling head when filling bottled mineral water, which is time-consuming and labor-intensive. Furthermore, these machines lack the function of positioning filling barrels of different diameters. During the filling process, manual operation makes it difficult to guarantee the accuracy of placement each time, which may lead to misalignment between the filling head and the bottle mouth, causing liquid overflow or leakage.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an adjustable mineral water filling machine, comprising a semi-automatic filling machine and two filling barrels, wherein flexible positioning mechanisms are provided on the left and right sides of the inner side of the semi-automatic filling machine. The flexible positioning mechanism includes a control housing and a support housing. The top of the support housing has a rectangular through hole, and the inner cavity of the rectangular through hole is provided with a positioning component. The inner cavity of the support housing is provided with a linkage component that works in conjunction with the positioning component; The inner cavity of the control housing is provided with a drive component that works in conjunction with the linkage component; The bottom of the control housing is fixedly connected to the semi-automatic filling machine, the support housing is fixedly connected to the top of the control housing, the filling barrel is placed on the top of the support housing, and there are multiple rectangular through holes that are evenly distributed in a ring array.

[0006] In a preferred embodiment of this invention, the positioning component includes a movable block, a squeezing column is fixedly connected to the bottom of the movable block, a positioning plate is fixedly connected to the top of the movable block, and a sponge block is fixedly connected to the side of the positioning plate near the filling barrel, with the side of the sponge block near the filling barrel in contact with the filling barrel.

[0007] As a preferred embodiment of this utility model, sliders are fixedly connected to the left and right sides of the movable block, a bearing is rotatably connected to the bottom of the surface of the extrusion column, and grooves are provided on the left and right sides of the inner wall of the rectangular through hole. The slider, on the side away from the moving block, passes through the groove and extends into the inner cavity of the groove, contacting the inner wall of the groove.

[0008] As a preferred embodiment of the present invention, the linkage component includes a linkage plate, and an arc-shaped groove is formed on the top surface of the linkage plate; The extrusion column passes through a rectangular through hole and extends into the inner cavity of the arc-shaped groove, and the outer surface of the bearing contacts the inner wall of the arc-shaped groove.

[0009] As a preferred embodiment of this utility model, there are multiple arc-shaped grooves, which are evenly distributed in a ring array. The bottom of the linkage disk is fixedly connected to a drive shaft, the bottom of which penetrates the support housing and extends into the inner cavity of the control housing.

[0010] As a preferred embodiment of the present invention, the drive assembly includes a drive shaft, a worm gear, a worm, and a servo motor; The rear side of the drive shaft is rotatably connected to the inner wall of the control housing, and the front side of the drive shaft penetrates the control housing and extends to the outer side of the control housing to be fixedly connected to the output end of the servo motor. The servo motor is located on the front side of the control housing, and its rear side is fixedly connected to the control housing; The worm gear is sleeved in the middle of the drive shaft and is fixedly connected to the drive shaft; The worm gear is located on the right side of the worm and meshes with the worm, and its top is fixedly connected to the drive shaft.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: 1. This utility model solves the problem of existing semi-automatic filling machines, which, when filling bottled mineral water, usually require manual alignment of the bottle mouth and the filling head. This manual alignment is time-consuming and labor-intensive, and lacks the function of positioning filling bottles of different diameters. During the filling process, manual operation is difficult to guarantee the accuracy of placement each time, which may lead to misalignment of the filling head and the bottle mouth, causing liquid overflow or leakage. This utility model achieves the effect of automatically positioning filling bottles of different diameters, thus improving the filling accuracy.

[0012] 2. By setting a positioning component, this utility model can flexibly position the filling barrel, which facilitates filling by a semi-automatic filling machine.

[0013] 3. By setting up a linkage component, this utility model can drive multiple positioning components to move closer or further away from each other synchronously, thereby positioning filling barrels of different diameters.

[0014] 4. By setting up a driving component, this utility model can drive the linkage component, making it convenient for users to automatically position the filling barrel. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of a rectangular through hole and a sliding groove structure; Figure 3 Partial sectional view of the control shell and support shell; Figure 4 This is a schematic diagram of the driver component structure; Figure 5 This is a schematic diagram of the positioning component structure.

[0016] In the diagram: 1. Semi-automatic filling machine; 2. Filling barrel; 3. Flexible positioning mechanism; 4. Slider; 5. Bearing; 6. Slide; 31. Control housing; 32. Support housing; 33. Rectangular through hole; 34. Positioning component; 35. Linkage component; 36. Drive component; 341. Moving block; 342. Extrusion column; 343. Positioning plate; 344. Sponge block; 351. Linkage disc; 352. Arc groove; 353. Transmission shaft; 361. Drive shaft; 362. Worm gear; 363. Worm; 364. Servo motor. Detailed Implementation

[0017] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0018] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0019] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0020] Secondly, this utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In addition, actual manufacturing should include the three-dimensional spatial dimensions of length, width, and depth.

[0021] Example 1 Reference Figure 1-5 This is the first embodiment of the present utility model, which provides an adjustable mineral water filling machine, including a semi-automatic filling machine 1 and two filling barrels 2. Flexible positioning mechanisms 3 are provided on the left and right sides of the inner side of the semi-automatic filling machine 1. The flexible positioning mechanism 3 includes a control housing 31 and a support housing 32. A rectangular through hole 33 is provided on the top of the support housing 32, and a positioning component 34 is provided in the inner cavity of the rectangular through hole 33. The inner cavity of the support housing 32 is provided with a linkage component 35 that works in conjunction with the positioning component 34; The inner cavity of the control housing 31 is provided with a drive assembly 36 that works in conjunction with the linkage assembly 35; The bottom of the control housing 31 is fixedly connected to the semi-automatic filling machine 1, the support housing 32 is fixedly connected to the top of the control housing 31, the filling barrel 2 is placed on the top of the support housing 32, and there are multiple rectangular through holes 33, which are evenly distributed in a ring array.

[0022] Specifically, by setting the positioning component 34, the filling barrel 2 can be flexibly positioned, which facilitates the filling of the semi-automatic filling machine 1. By setting the linkage component 35, multiple positioning components 34 can be driven to move closer or further away from each other synchronously, thereby positioning filling barrels 2 of different diameters. By setting the drive component 36, the linkage component 35 can be driven, making it convenient for users to automatically position the filling barrel 2. By providing a support housing 32, the filling barrel 2 can be supported; by providing a control housing 31, the drive assembly 36 and the linkage assembly 35 can be protected; and by providing a rectangular through hole 33, the positioning assembly 34 can be limited and guided.

[0023] Furthermore, the filling barrel 2 is placed on top of the support housing 32, and then the drive assembly 36 is started, which transmits power to the positioning assembly 34 through the linkage assembly 35, so that the positioning assembly 34 moves synchronously along the trajectory of the inner cavity of the rectangular through hole 33, thereby positioning the filling barrel 2 on the top of the support housing 32 and improving the filling stability of the semi-automatic filling machine 1.

[0024] Example 2 In the second embodiment of this utility model, the positioning component 34 includes a movable block 341, a squeezing column 342 is fixedly connected to the bottom of the movable block 341, a positioning plate 343 is fixedly connected to the top of the movable block 341, a sponge block 344 is fixedly connected to the side of the positioning plate 343 near the filling barrel 2, and the side of the sponge block 344 near the filling barrel 2 is in contact with the filling barrel 2.

[0025] The left and right sides of the movable block 341 are fixedly connected to sliders 4, the bottom of the surface of the extrusion column 342 is rotatably connected to bearings 5, and the left and right sides of the inner wall of the rectangular through hole 33 are provided with sliding grooves 6. The slider 4, on the side away from the moving block 341, passes through the groove 6 and extends into the inner cavity of the groove 6, contacting the inner wall of the groove 6.

[0026] Specifically, by setting the moving block 341 and the squeezing column 342, the positioning plate 343 can be moved so that the positioning plate 343 can position the filling barrels 2 of different diameters. By setting the positioning plate 343 and the sponge block 344, the filling barrel 2 can be positioned, and the sponge block 344 is in flexible contact with the filling barrel 2, fully conforming to the surface of the filling barrel 2, increasing the contact area between the positioning plate 343 and the filling barrel 2, which can ensure positioning stability and avoid damage to the surface of the filling barrel 2 caused by hard contact. By setting slider 4 and slide groove 6, the moving block 341 can be supported, and the cooperation between slider 4 and slide groove 6 restricts the movement trajectory of moving block 341, ensuring that positioning component 34 moves stably along a straight line and improving positioning accuracy. By setting the bearing 5, the friction between the extrusion column 342 and the arc groove 352 can be reduced, thus extending the service life of the extrusion column 342.

[0027] Furthermore, when the extrusion column 342 is pushed by the linkage component 35, it will drive the moving block 341 to move along the direction of the slide groove 6. The slider 4 slides in the slide groove 6, restricting the moving block 341 to only make linear motion. The positioning plate 343 on the top of the moving block 341 moves synchronously, and finally contacts the filling barrel 2 through the sponge block 344 to achieve flexible clamping and positioning of the filling barrel 2.

[0028] Example 3 In the third embodiment of this utility model, the linkage component 35 includes a linkage plate 351, and an arc groove 352 is formed on the top surface of the linkage plate. The extrusion column 342 passes through the rectangular through hole 33 and extends into the inner cavity of the arc groove 352, and the outer surface of the bearing 5 contacts the inner wall of the arc groove 352.

[0029] There are multiple arc-shaped grooves 352, which are evenly distributed in a ring array. The bottom of the linkage disk 351 is fixedly connected to a drive shaft 353. The bottom of the drive shaft 353 passes through the support housing 32 and extends into the inner cavity of the control housing 31.

[0030] Specifically, by setting up a linkage disc 351 and multiple arc-shaped grooves 352, the rotation of the linkage disc 351, combined with the cooperation of the arc-shaped grooves 352 and the extrusion column 342, can synchronously drive the movement of multiple positioning components 34. This ensures that the clamping and releasing actions of all positioning plates 343 on the filling barrel 2 are consistent, guaranteeing the symmetry and stability of the positioning. Furthermore, the arc-shaped grooves 352 are arranged in a circular array, corresponding to the positions of the multiple positioning components 34, so that the movement trajectory of the positioning components 34 corresponds to the circular contour of the filling barrel 2, improving the positioning accuracy. By setting up a drive shaft 353, the drive shaft 353 transmits the power of the drive assembly 36 to the linkage disk 351, thereby realizing the rotation control of the linkage disk 351.

[0031] Furthermore, when the drive shaft 353 drives the linkage disk 351 to rotate, the inner wall of the arc groove 352 will generate a lateral thrust on the extrusion column 342 through the bearing 5. Since the trajectory of the arc groove 352 is a curve, the change in the position of the contact point between the groove wall and the bearing 5 during rotation will generate a radial force, forcing the extrusion column 342 to move in a straight line along the direction of the rectangular through hole 33, thereby driving the positioning component 34 to move closer to or further away from the center of the filling barrel 2, and positioning the filling barrels 2 of different diameters.

[0032] Example 4 In the fourth embodiment of this utility model, the drive assembly 36 includes a drive shaft 361, a worm gear 362, a worm 363, and a servo motor 364. The rear side of the drive shaft 361 is rotatably connected to the inner wall of the control housing 31, and the front side of the drive shaft 361 penetrates the control housing 31 and extends to the outer side of the control housing 31 and is fixedly connected to the output end of the servo motor 364. The servo motor 364 is located on the front side of the control housing 31, and its rear side is fixedly connected to the control housing 31; The worm gear 363 is sleeved in the middle of the drive shaft 361 and is fixedly connected to the drive shaft 361; The worm gear 362 is located on the right side of the worm 363 and meshes with the worm 363, and its top is fixedly connected to the drive shaft 353.

[0033] Specifically, by setting a servo motor 364, which provides power, precise speed and direction control can be achieved, making it easy to adjust the clamping degree of the positioning component 34 according to the diameter of the filling barrel 2. By setting worm gear 362 and worm 363, the worm gear 362 and worm 363 transmission has self-locking property, which can prevent the linkage component 35 from rotating in the opposite direction due to external force during the positioning process, and ensure the stability of the positioning state. By setting up a drive shaft 361, the drive shaft 361 transmits the power of the servo motor 364 to the worm 363. The direction of power is changed by the meshing of the worm wheel 362 and the worm 363, converting the horizontal rotation into the vertical rotation, and driving the transmission shaft 353 to rotate synchronously.

[0034] Furthermore, the servo motor 364 is started, and the output end of the servo motor 364 drives the drive shaft 361 to rotate. The worm 363 in the middle of the drive shaft 361 rotates synchronously. The worm 363 meshes with the worm wheel 362 to drive the worm wheel 362 and the top drive shaft 353 to rotate, and finally transmits the power to the linkage component 35 to provide driving force for the positioning action.

[0035] Working principle: When positioning the filling barrel 2 is required, it is first placed on top of the support housing 32. Then, the servo motor 364 is started. The output of the servo motor 364 drives the drive shaft 361 to rotate. The worm gear 363 on the drive shaft 361 rotates synchronously with it. The worm gear 363 meshes with the worm wheel 362, thereby driving the worm wheel 362 and the top transmission shaft 353 to rotate. When the transmission shaft 353 rotates, the linkage plate 351 on its top rotates synchronously. The arc groove 352 on the linkage plate 351 rotates with the linkage plate 351. The inner wall of the arc groove 352 is connected by bearings. 5. The squeezing column 342 generates a lateral thrust. Since the squeezing column 342 is restricted by the rectangular through hole 33, the slider 4 and the slide groove 6, it can only move in a straight line. Therefore, the squeezing column 342 will drive the moving block 341 and the top positioning plate 343 to move along the trajectory of the inner cavity of the rectangular through hole 33 towards the center of the filling barrel 2. The sponge block 344 on the positioning plate 343 gradually contacts the surface of the filling barrel 2 until the sponge block 344 is evenly attached to the filling barrel 2, so as to achieve flexible positioning of the filling barrel 2 and ensure that the bottle mouth of the filling barrel 2 is aligned with the filling head of the semi-automatic filling machine 1. When it is necessary to remove the filling barrel 2, the servo motor 364 is reversed, the drive shaft 361, worm 363, worm wheel 362 and transmission shaft 353 rotate in the opposite direction, the linkage plate 351 rotates in the opposite direction, and the arc groove 352 drives the extrusion column 342 to move away from the center of the filling barrel 2 through the bearing 5. The positioning plate 343 and the sponge block 344 are separated from the filling barrel 2, and the filling barrel 2 can be removed to complete the work.

[0036] In summary, by setting up the flexible positioning mechanism 3, the filling barrels of different diameters can be automatically positioned, thus improving the filling accuracy.

[0037] It should be noted that the servo motor, worm gear, and worm are all existing devices or equipment, or devices or equipment that can be implemented with existing technology. The power supply, connection method, usage method, power source, fixing method, installation method, control method, etc. of the device, as well as the materials of each accessory and the selection of various parameters, are all common knowledge to those skilled in the art, and therefore will not be described in detail in this application document.

[0038] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0039] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0040] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0041] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. An adjustable mineral water filling machine, comprising a semi-automatic filling machine (1) and two filling barrels (2), characterized in that: The semi-automatic filling machine (1) is equipped with flexible positioning mechanisms (3) on both the left and right sides of its inner side. The flexible positioning mechanism (3) includes a control housing (31) and a support housing (32). A rectangular through hole (33) is provided on the top of the support housing (32), and a positioning component (34) is provided in the inner cavity of the rectangular through hole (33). The inner cavity of the support housing (32) is provided with a linkage component (35) that works in conjunction with the positioning component (34). The inner cavity of the control housing (31) is provided with a drive assembly (36) that works in conjunction with the linkage assembly (35). The bottom of the control housing (31) is fixedly connected to the semi-automatic filling machine (1), the support housing (32) is fixedly connected to the top of the control housing (31), the filling barrel (2) is placed on the top of the support housing (32), and the number of rectangular through holes (33) is multiple and they are evenly distributed in a ring array.

2. The adjustable mineral water filling machine according to claim 1, characterized in that: The positioning component (34) includes a moving block (341), with a squeezing column (342) fixedly connected to the bottom of the moving block (341) and a positioning plate (343) fixedly connected to the top of the moving block (341). A sponge block (344) is fixedly connected to the side of the positioning plate (343) near the filling barrel (2), and the side of the sponge block (344) near the filling barrel (2) is in contact with the filling barrel (2).

3. The adjustable mineral water filling machine according to claim 2, characterized in that: The movable block (341) is fixedly connected to the left and right sides of the slider (4), the bottom of the surface of the extrusion column (342) is rotatably connected to the bearing (5), and the inner wall of the rectangular through hole (33) is provided with the left and right sides of the sliding groove (6). The slider (4) passes through the groove (6) on the side away from the moving block (341) and extends into the inner cavity of the groove (6) to contact the inner wall of the groove (6).

4. The adjustable mineral water filling machine according to claim 1, characterized in that: The linkage component (35) includes a linkage disk (351), and an arc groove (352) is formed on the top surface of the linkage disk (351). The number of arc-shaped grooves (352) is multiple and they are evenly distributed in a ring array. The bottom of the linkage disk (351) is fixedly connected to a drive shaft (353). The bottom of the drive shaft (353) passes through the support housing (32) and extends into the inner cavity of the control housing (31).

5. An adjustable mineral water filling machine according to claim 3, characterized in that: The extrusion column (342) passes through the rectangular through hole (33) and extends into the inner cavity of the arc groove (352), and the outer surface of the bearing (5) contacts the inner wall of the arc groove (352).

6. An adjustable mineral water filling machine according to claim 1, characterized in that: The drive assembly (36) includes a drive shaft (361), a worm gear (362), a worm (363), and a servo motor (364). The rear side of the drive shaft (361) is rotatably connected to the inner wall of the control housing (31), and the front side of the drive shaft (361) penetrates through the control housing (31) and extends to the outer side of the control housing (31) and is fixedly connected to the output end of the servo motor (364). The servo motor (364) is located on the front side of the control housing (31), and its rear side is fixedly connected to the control housing (31); The worm gear (363) is sleeved in the middle of the drive shaft (361) and is fixedly connected to the drive shaft (361); The worm wheel (362) is located on the right side of the worm (363) and meshes with the worm (363), and its top is fixedly connected to the drive shaft (353).

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