Chemical waste treatment device

CN224768592UActive Publication Date: 2026-09-18GUANGDONG EMEIDA CHEMICAL CO LTD
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Patent Information

Application Number
CN202522106671.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-30
Publication Date
2026-09-18
Estimated Expiration
2035-09-30

AI Technical Summary

Technical Problem

[0003]现有的一些废液处理装置中,未设有对酸性废液、碱性废液中和前的处理装置,容易影响后期废液的处理质量,以及不能对废液中和时进行搅拌混合,使得处理效率较低

Benefits of technology

本实用新型通过设置一个电机,配合齿轮、转轴、从动轮与皮带之间的传动,驱动3个罐体内的搅拌组件转动,整体结构简化优化,节省了资源;该设置既可对酸性废液罐、碱性废液罐进行搅拌防止沉淀,又可加速中和罐中酸碱废液混合,提升酸碱废液的中和反应速率和效率。

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Abstract

This utility model relates to the field of waste liquid treatment technology, specifically a chemical waste liquid treatment device. Its features include an acidic waste liquid tank, an alkaline waste liquid tank, and a neutralization tank. A motor is mounted above the neutralization tank, and the motor's output end has a main shaft and a driving bevel gear. The driving bevel gear meshes with a driven bevel gear, and a shaft A is fixedly connected to the driven bevel gear. One end of shaft A passes through the alkaline or acidic waste liquid tank, and the other end passes through the neutralization tank. Stirring components are respectively mounted at both ends of shaft A. A driven wheel A is mounted on shaft A, and driven wheel B is connected to driven wheel A via a belt drive. Shaft B is fixedly connected to driven wheel B, which passes through the acidic or alkaline waste liquid tank. A stirring component is mounted on shaft B. This utility model has a simplified and optimized overall structure, which can both stir the acidic and alkaline waste liquid tanks to prevent sedimentation and accelerate the mixing of acidic and alkaline waste liquids in the neutralization tank, thereby improving the neutralization reaction rate and efficiency of the acidic and alkaline waste liquids.
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Description

Technical Field

[0001] This utility model relates to the field of waste liquid treatment technology, specifically a chemical product waste liquid treatment device. Background Technology

[0002] The manufacturing process of chemical products generates a lot of waste liquid, most of which are highly acidic or alkaline. Direct discharge of these waste liquids not only damages pipelines but also pollutes the environment. Furthermore, these waste liquids often contain solid impurities, necessitating neutralization, filtration, and other treatments before discharge to minimize environmental pollution.

[0003] Some existing waste liquid treatment devices do not have a treatment device for acidic or alkaline waste liquids before neutralization, which can easily affect the quality of subsequent waste liquid treatment and prevent the waste liquid from being stirred and mixed during neutralization, resulting in low treatment efficiency. Utility Model Content

[0004] The technical problem to be solved by this utility model is to provide a chemical waste liquid treatment device, which can effectively solve the problems mentioned in the background art.

[0005] To solve the above problems, the technical solution adopted by this utility model is: a chemical waste liquid treatment device, comprising a tank body, characterized in that the tank body includes an acidic waste liquid tank, an alkaline waste liquid tank, and a neutralization tank, wherein the acidic waste liquid tank and the alkaline waste liquid tank are respectively connected to the neutralization tank via connecting pipes; the acidic waste liquid tank and the alkaline waste liquid tank each include a dredging section and a storage section, wherein a filter dish is provided between the dredging section and the storage section, and the dredging section, the filter dish, and the storage section are all detachably connected; a pressure plate is provided in the dredging section, and a plurality of dredging tips are provided at the bottom of the pressure plate, wherein the dredging tips can penetrate the filter holes on the filter dish, and the pressure plate and the dredging tips are both located above the filter dish; A motor is installed above the neutralization tank. The output end of the motor has a main shaft, and the end of the main shaft is fixedly connected to a driving bevel gear. The driving bevel gear meshes with a driven bevel gear, and a shaft A is fixedly connected to the driven bevel gear. One end of shaft A passes through an alkaline waste liquid tank or an acidic waste liquid tank, and the other end of shaft A passes through the neutralization tank. Stirring components are installed at both ends of shaft A. A driven wheel A is installed at the upper end of shaft A. Driven wheel B is connected to driven wheel A via a belt drive. Shaft B is fixedly connected to driven wheel B. Shaft B passes through an acidic waste liquid tank or an alkaline waste liquid tank, and a stirring component is installed on shaft B. The stirring component is located inside the tank.

[0006] Preferably, the lower end of the A-shaft is also provided with an A-driven wheel, and the two sets of A-driven wheels are respectively located at both ends of the driven bevel gear; the lower A-driven wheel is connected to a C-driven wheel via a belt drive, and a C-shaft is fixedly connected to the C-driven wheel. The C-shaft passes through the neutralization tank, and a stirring assembly is provided on the C-shaft; the C-shaft and the A-shaft are located on symmetrical sides of the neutralization tank.

[0007] Preferably, the stirring assembly includes multiple stirring bodies arranged in a circumferential array. Each stirring body includes at least two horizontal bars arranged symmetrically at the top and bottom, and vertical bars are provided at both ends of each horizontal bar. Multiple horizontal bars are connected by vertical bars to form a stirring body. Multiple through holes are linearly opened on each vertical bar.

[0008] Preferably, guide grooves are provided on both sides of the unblocking section, and guide rods are provided in the guide grooves; sliders are provided at both ends of the pressure plate, the sliders are located in the guide grooves and are slidably connected to the guide grooves; the sliders are provided with guide holes that pass through the upper and lower ends, and the guide rods are located in the guide holes; a spring is provided in the guide groove, the spring is sleeved on the outer periphery of the guide rod, one end of the spring is fixedly connected to the bottom wall of the guide groove, and the other end of the spring is fixedly connected to the sliders at both ends of the pressure plate.

[0009] Preferably, the pressure plate has a pressure column in the middle, the pressure column has a hollow structure inside, the hollow structure connects the inside and outside of the tank, and the top of the hollow structure is a liquid inlet.

[0010] Preferably, the acidic waste liquid tank or the alkaline waste liquid tank is provided with a detachable cover, which is located above the pressure column.

[0011] Preferably, the tank body is provided with a viewing window, and scale lines are provided next to the viewing window.

[0012] Preferably, the neutralization tank is provided with a drain pipe at the bottom.

[0013] Compared with the prior art, the present invention provides a chemical waste liquid treatment device, which has the following beneficial effects: This invention uses a motor, along with gears, a rotating shaft, a driven wheel, and a belt, to drive the stirring components in three tanks to rotate. The overall structure is simplified and optimized, saving resources. This design can both stir the acidic and alkaline waste liquid tanks to prevent sedimentation and accelerate the mixing of acidic and alkaline waste liquids in the neutralization tank, thereby improving the neutralization reaction rate and efficiency of the acidic and alkaline waste liquids.

[0014] Pressing the pressure column compresses the springs at both ends of the pressure plate, causing the pressure column, pressure plate, and unclogging tip to move downwards. The unclogging tip passes through the filter holes on the filter dish from top to bottom, thus unclogging the filter holes. After releasing the pressure, the pressure column, pressure plate, and unclogging tip move upwards back to their initial state under the action of the springs. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the structure of this utility model; Figure 3 This is a cross-sectional view of the present invention; Figure 4 This is a schematic diagram of the structure of the stirring assembly of this utility model; Figure 5 This is a schematic diagram of the structure of the stirring body of this utility model; Figure 6 This is a partial structural schematic diagram of the present invention.

[0016] The components are as follows: 10. Acidic waste liquid tank; 20. Alkaline waste liquid tank; 30. Neutralization tank; 1-1. Connecting pipe; 1-2. Drain pipe; 1. Unblocking section; 11. Pressure plate; 12. Unblocking tip; 13. Guide groove; 14. Guide rod; 15. Slider; 16. Spring; 17. Pressure column; 18. Liquid inlet; 2. Liquid storage section; 3. Filter dish; 4. Motor; 41. Main shaft; 42. Driving bevel gear; 51. Driven bevel gear; 52. A shaft; 53. A driven wheel; 54. B driven wheel; 55. B shaft; 56. C driven wheel; 57. C shaft; 6. Stirring assembly; 61. Stirring body; 62. Horizontal bar; 63. Vertical bar; 64. Through hole; 7. Cover; 8. Viewing window. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0018] Reference Figure 1-6 This utility model provides a chemical waste liquid treatment device, including a tank body. The tank body comprises an acidic waste liquid tank 10, an alkaline waste liquid tank 20, and a neutralization tank 30. The acidic waste liquid tank 10 and the alkaline waste liquid tank 20 are respectively connected to the neutralization tank 30 via connecting pipes 1-1. The acidic waste liquid tank 10 and the alkaline waste liquid tank 20 each include a clearing section 1 and a storage section 2. A filter dish 3 is provided between the clearing section 1 and the storage section 2. The clearing section 1, the filter dish 3, and the storage section 2 are all detachably connected. A pressure plate 11 is provided inside the clearing section 1. The bottom of the pressure plate 11 has several clearing tips 12, which can penetrate the filter holes on the filter dish 3. The pressure plate 11 and the clearing tips 12 are both located above the filter dish 3. A motor 4 is located above the neutralization tank 30. The output end of the motor 4 is equipped with a main shaft 41, and the end of the main shaft 41 is fixedly connected to a driving bevel gear 42. The driving bevel gear 42 meshes with a driven bevel gear 51, and an A shaft 52 is fixedly connected to the driven bevel gear 51. One end of the A shaft 52 passes through the alkaline waste liquid tank 20 or the acidic waste liquid tank 10, and the other end of the A shaft 52 passes through the neutralization tank 30. Stirring components 6 are respectively provided at both ends of the A shaft 52. An A driven wheel 53 is provided at the upper end of the A shaft 52. The A driven wheel 53 is connected to a B driven wheel 54 via a belt drive. A B shaft 55 is fixedly connected to the B driven wheel 54. The B shaft 55 passes through the acidic waste liquid tank 10 or the alkaline waste liquid tank 20, and a stirring component 6 is provided on the B shaft 55. The stirring component 6 is located inside the tank.

[0019] Preferably, the lower end of the A-shaft 52 is also provided with an A-driven wheel 53, and the two sets of A-driven wheels 53 are respectively located at both ends of the driven bevel gear 51; the lower A-driven wheel 53 is connected to a C-driven wheel 56 via a belt drive, and a C-shaft 57 is fixedly connected to the C-driven wheel 56. The C-shaft 57 passes through the neutralization tank 30, and a stirring assembly 6 is provided on the C-shaft 57; the C-shaft 57 and the A-shaft 52 are located on symmetrical sides of the neutralization tank 30. Bearings are provided at the connection points between the A-shaft 52, B-shaft 55, or C-shaft 57 and the tank body, and the shaft is located inside the bearing.

[0020] Preferably, the stirring assembly 6 includes multiple sets of stirring bodies 61 arranged in a circumferential array. Each stirring body 61 includes at least two horizontal bars 62 arranged symmetrically at the top and bottom. Each horizontal bar 62 has a vertical bar 63 at both ends. The multiple horizontal bars 62 are connected to form the stirring body 61 through the vertical bars 63. The vertical bars 63 have multiple through holes 64 linearly opened on them.

[0021] Preferably, guide grooves 13 are provided on both sides of the unblocking section 1, and guide rods 14 are provided in the guide grooves 13; sliders 15 are provided at both ends of the pressure plate 11, the sliders 15 are located in the guide grooves 13 and are slidably connected to the guide grooves 13; the sliders 15 are provided with guide holes that pass through the upper and lower ends, and the guide rods 14 are located in the guide holes; springs 16 are provided in the guide grooves 13, the springs 16 are sleeved on the outer periphery of the guide rods 14, one end of the springs 16 is fixedly connected to the bottom wall of the guide grooves 13, and the other end of the springs 16 is fixedly connected to the sliders 15 at both ends of the pressure plate 11.

[0022] Preferably, the pressure plate 11 has a pressure column 17 in the middle, the pressure column 17 has a hollow structure inside, the hollow structure connects the inside and outside of the tank, and the top of the hollow structure is a liquid inlet 18.

[0023] Preferably, the acidic waste liquid tank 10 or the alkaline waste liquid tank 20 is provided with a detachable cover 7, which is located above the pressure column 17.

[0024] Preferably, the tank body is provided with a viewing window 8, and a scale line is provided next to the viewing window 8.

[0025] Preferably, the lower part of the neutralization tank 30 is provided with a drain pipe 1-2.

[0026] As a specific embodiment of this utility model: Acidic waste liquid enters acidic waste liquid tank 10 through inlet 18, and alkaline waste liquid enters alkaline waste liquid tank 20 through inlet 18. The acidic and alkaline waste liquids enter neutralization tank 30 through connecting pipe 1-1 for neutralization, and the neutralized waste liquid is discharged through drain pipe. Acidic waste liquid tank 10, alkaline waste liquid tank 20, and neutralization tank 30 are all equipped with viewing windows and scale lines for easy observation of their internal volumes.

[0027] When acidic waste liquid enters acidic waste liquid tank 10 through inlet 18 or alkaline waste liquid enters alkaline waste liquid tank 20 through inlet 18, the waste liquid first passes through filter dish 3. Impurities in the waste liquid are filtered by filter dish 3, which traps the impurities on the filter dish 3, facilitating subsequent neutralization of the waste liquid and improving the treatment quality. The filtered liquid then flows into storage section 2 for later use. The liquids in acidic waste liquid tank 10 and alkaline waste liquid tank 20 are stirred by stirring components 6 to prevent sedimentation from forming in the tanks over time, which would affect waste liquid discharge. When the acidic and alkaline waste liquids enter neutralization tank 30, the waste liquids are stirred by two symmetrically arranged stirring components 6, accelerating the mixing of acid and alkaline waste liquids and improving the neutralization reaction rate and efficiency.

[0028] The vertical rod 63 and horizontal rod 62 of the stirring assembly 6 are designed to facilitate large-scale stirring of waste liquid, providing stirring in both horizontal and vertical directions. The through hole 64 on the vertical rod 63 allows the liquid to pass back and forth through the through hole 64 during rotation, further improving the stirring efficiency.

[0029] Over time, filter dish 3 may become clogged. In this case, press down on the pressure column 17. The springs 16 at both ends of the pressure plate 11 are compressed, causing the pressure column 17, pressure plate 11, and unclogging tip 12 to move downwards, allowing the unclogging tip 12 to pass through the filter holes in filter dish 3 from top to bottom, thus clearing the filter holes. After releasing the pressure, the pressure column 17, pressure plate 11, and unclogging tip 12 move upwards back to their initial state under the action of the springs 16. The distribution of the unclogging tip 12 on the base plate corresponds one-to-one with the distribution of the filter holes on filter dish 3, and the unclogging tip 12 can pass through the filter holes. The unclogging section 1 and the liquid storage section 2 can be detachably connected using screws and nuts. The unclogging section 1 can be removed, the filter dish 3 taken out, the filter residue poured out, or the filter dish 3 cleaned, improving the efficiency of waste liquid filtration. Filter dish 3 can also be replaced, making it highly practical.

[0030] Drive transmission relationship of motor 4: When motor 4 is started, the drive shaft of motor 4 rotates, which drives the drive bevel gear 42 to rotate. The drive bevel gear 42 meshes with the driven bevel gear 51, causing shaft A 52 to rotate. The rotation of shaft A 52 drives the stirring components 6 at its upper and lower ends to rotate, and at the same time drives the two sets of driven wheels A 53 to rotate. Driven wheels A 53 drive shaft B 55 and shaft C 57 to rotate through belt transmission, causing the stirring components 6 on shaft B 55 and shaft C 57 to rotate.

[0031] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A chemical waste liquid treatment device, comprising a tank, characterized in that, The tank body includes an acidic waste liquid tank (10), an alkaline waste liquid tank (20), and a neutralization tank (30). The acidic waste liquid tank (10) and the alkaline waste liquid tank (20) are connected to the neutralization tank (30) through connecting pipes (1-1). The acidic waste liquid tank (10) and the alkaline waste liquid tank (20) each include a dredging section (1) and a storage section (2). A filter dish (3) is provided between the dredging section (1) and the storage section (2). The dredging section (1), the filter dish (3), and the storage section (2) are all detachably connected. A pressure plate (11) is provided in the dredging section (1). Several dredging tips (12) are provided at the bottom of the pressure plate (11). The dredging tips (12) can penetrate the filter holes on the filter dish (3). The pressure plate (11) and the dredging tips (12) are both located above the filter dish (3). A motor (4) is provided above the neutralization tank (30). The output end of the motor (4) is provided with a main shaft (41). The end of the main shaft (41) is fixedly connected to a driving bevel gear (42). The driving bevel gear (42) meshes with a driven bevel gear (51). An A shaft (52) is fixedly connected to the driven bevel gear (51). One end of the A shaft (52) is inserted into the alkaline waste liquid tank (20) or the acidic waste liquid tank (10). The other end of the A shaft (52) is inserted into the neutralization tank (30). 0) Inside; both ends of the A rotating shaft (52) are respectively provided with stirring components (6); the upper end of the A rotating shaft (52) is provided with an A driven wheel (53), the A driven wheel (53) is connected to a B driven wheel (54) by belt drive, the B driven wheel (54) is fixedly connected with a B rotating shaft (55), the B rotating shaft (55) passes through an acidic waste liquid tank (10) or an alkaline waste liquid tank (20), the B rotating shaft (55) is provided with a stirring component (6); the stirring component (6) is located inside the tank.

2. The chemical waste treatment apparatus of claim 1, wherein The lower end of the A-shaft (52) is also provided with an A-driven wheel (53), and the two sets of A-driven wheels (53) are located at the two ends of the driven bevel gear (51) respectively; the lower A-driven wheel (53) is connected to a C-driven wheel (56) via belt drive, and a C-shaft (57) is fixedly connected to the C-driven wheel (56). The C-shaft (57) passes into the neutralization tank (30), and a stirring assembly (6) is provided on the C-shaft (57); the C-shaft (57) and the A-shaft (52) are located on the symmetrical sides of the neutralization tank (30).

3. The chemical liquid waste treatment apparatus according to claim 1 or 2, wherein The stirring assembly (6) includes multiple stirring bodies (61) arranged in a circumferential array. Each stirring body (61) includes at least two horizontal bars (62) arranged symmetrically at the top and bottom. Each horizontal bar (62) has a vertical bar (63) at both ends. Multiple horizontal bars (62) are connected to form a stirring body (61) through the vertical bars (63). Multiple through holes (64) are linearly opened on the vertical bars (63).

4. The chemical waste treatment apparatus of claim 1, wherein The unblocking section (1) is provided with guide grooves (13) on both sides, and guide rods (14) are provided in the guide grooves (13); both ends of the pressure plate (11) are provided with sliders (15), the sliders (15) are provided in the guide grooves (13) and are slidably connected with the guide grooves (13); the sliders (15) are provided with guide holes that pass through the upper and lower ends, and the guide rods (14) are provided in the guide holes; a spring (16) is provided in the guide grooves (13), the springs (16) are sleeved on the outer periphery of the guide rods (14), one end of the springs (16) is fixedly connected to the bottom wall of the guide grooves (13), and the other end of the springs (16) is fixedly connected to the sliders (15) at both ends of the pressure plate (11).

5. The chemical waste treatment apparatus of claim 4, wherein The pressure plate (11) has a pressure column (17) in the middle. The pressure column (17) has a hollow structure inside. The hollow structure connects the inside and outside of the tank. The top of the hollow structure is a liquid inlet (18).

6. The chemical waste liquid treatment device according to claim 5, characterized in that, The acidic waste liquid tank (10) or alkaline waste liquid tank (20) is provided with a removable cover (7), which is located above the pressure column (17).

7. The chemical waste treatment apparatus of claim 1, wherein The tank body is provided with a viewing window (8), and a scale line is provided next to the viewing window (8).

8. The chemical waste treatment apparatus of claim 1, wherein The neutralization tank (30) is provided with a drain pipe (1-2) at the bottom.