A pulp lifting device

Abstract

This utility model provides a koji block extraction device. The koji block extraction device includes: a mounting base; an extraction platform fixedly connected to the top of the mounting base, with a koji block conveying platform mounted on the top of the extraction platform near its front; and a fixing frame fixedly connected to the top of the extraction platform, with a telescopic structure mounted on the top of the fixing frame. An adjustment component is mounted on the telescopic end of the telescopic structure, a drive component is mounted on the back of the adjustment component, a connecting pipe is mounted on the bottom of the adjustment component, and an injection pipe is mounted on the outer surface of the connecting pipe. The koji block extraction device provided by this utility model extracts koji from all surfaces of the koji blocks, resulting in koji blocks that are tight on the outside and loose on the inside. This facilitates subsequent fermentation of the koji blocks and ensures the quality of the brewed koji, solving the problems of inconsistent koji tightness, high labor intensity and cost, and inconsistent quality of fermented koji blocks in manual koji making.

Description

Technical Field

[0001] This utility model relates to the field of slurry extraction technology, and in particular to a slurry extraction device for slurry extraction. Background Technology

[0002] Daqu plays an important role in the brewing process of Baijiu (Chinese liquor). It is made from raw materials such as barley, wheat, and peas, which are crushed, mixed with water, pressed into blocks that resemble bricks and vary in size, and then fermented.

[0003] Currently, there are two methods for producing Daqu (a type of starter culture): manual and mechanized. Manual Daqu production involves placing the materials into molds and then pressing them into Daqu blocks by footsteps. The advantage is that repeated footsteps create a slurry layer on the surface of the blocks, known in the industry as "slurry extraction." This slurry seals the Daqu blocks, preventing harmful microorganisms from entering and nutrient leakage, thus ensuring fermentation quality and improving subsequent fermentation. It also creates a tighter outer layer and a looser inner layer, further supporting fermentation. However, manual Daqu production suffers from inconsistent pressure during footsteps, high labor intensity, and high labor costs, resulting in inconsistent quality of fermented Daqu blocks. Furthermore, baijiu brewing companies generally face aging workforces and labor shortages. Mechanized Daqu production, on the other hand, uses a machine to form Daqu blocks in one or multiple directions, increasing efficiency and reducing manual labor intensity.

[0004] However, regardless of whether it is one-time molding or multi-directional pressing molding, the lack of the traditional manual repeated treading process results in poor surface pulp extraction of the koji blocks, leading to poor fermentation effect and affecting the subsequent fermentation quality of the koji blocks.

[0005] Therefore, it is necessary to provide a block lifting device to solve the above-mentioned technical problems. Utility Model Content

[0006] This utility model provides a slurry extraction device for curved blocks, which solves the problem of poor slurry extraction on the surface of curved blocks during the slurry extraction process, whether it is done manually by stepping, in one-time molding or multi-directional pressing.

[0007] To solve the above-mentioned technical problems, the present invention provides a block lifting device including: a mounting base;

[0008] A slurry lifting platform is fixedly connected to the top of the mounting base, and a curved block conveying platform is installed on the top of the slurry lifting platform near the front.

[0009] A fixed frame is fixedly connected to the top of the slurry lifting platform. A telescopic structure is installed on the top of the fixed frame. An adjustment component is installed at the telescopic end of the telescopic structure. A drive component is installed on the back of the adjustment component. A connecting pipe is installed at the bottom of the adjustment component. An injection pipe is installed on the outer surface of the connecting pipe. A spray nozzle is installed at the bottom end of the connecting pipe through a fixed port. A slapping mold is fixedly connected to the bottom position of the outer surface of the connecting pipe. A top slapping component is installed on the top of the slapping mold. Side slapping components are installed on all four outer surfaces of the slapping mold. The side slapping components include a pneumatic structure and a slapping structure. The slapping structure is installed inside the slapping mold through the pneumatic structure.

[0010] The telescopic structure includes telescopic components and a stabilizing bar, which can increase the stability of the lifting and lowering of the adjustment component. The curved block conveying platform can drive the belt conveyor structure to move the curved block. The other end of the injection pipe is connected to the liquid pump that conveys the liquid to wet the surface of the curved block. The bottom tapping component and the side tapping component have the same structure. The tapping structure in the top tapping component has an opening to facilitate spraying by the spray nozzle. One end of the injection pipe is connected to the spray nozzle.

[0011] Preferably, a control box with a door is installed on the top of the mounting base, and an operation panel is installed on the front of the slurry lifting platform;

[0012] The control panel allows you to set the equipment's operating parameters, and the cabinet door is equipped with a lock.

[0013] Preferably, the mounting base includes a base plate, a mounting structure, and an adjustment structure, wherein the mounting structure is used to mount the adjustment structure to the bottom of the base plate.

[0014] Preferably, the adjusting assembly includes an adjusting frame, an adjusting lead screw, a slide bar, and an internal threaded bracket. The adjusting lead screw and the slide bar are installed inside the adjusting frame, and the internal threaded bracket is installed on the outer surface of the adjusting lead screw and the slide bar.

[0015] The adjustment frame has openings on both sides; the shape of the internal thread bracket can be referenced. Figure 4 The internal threaded bracket and slide rod are slidably connected, and the internal threaded bracket and adjusting screw are threadedly connected.

[0016] Preferably, the drive assembly includes a protective housing, a drive component, and an angle sensor, with the drive component installed inside the protective housing.

[0017] Preferably, a conveying structure is installed on the back of the slurry lifting platform, a fixed pipe is installed at the inlet of the conveying structure, and a conveying pipe is installed at the outlet of the conveying structure;

[0018] The delivery structure includes a housing and a delivery pump, which delivers liquid to the cleaning nozzle.

[0019] Preferably, a cleaning frame is installed on the top of the pulping platform, and multiple diversion pipes are installed on the bottom of the inner wall of the cleaning frame, with a cleaning nozzle installed on the top of each diversion pipe.

[0020] Compared with related technologies, the slurry lifting device for slurry blocks provided by this utility model has the following beneficial effects:

[0021] This invention provides a koji block pulping device. To improve the quality of koji blocks after fermentation, a top patting component is installed on the top of the patting mold, and a side patting component is installed on each of the four sides of the outer surface of the patting mold. The patting structures of the top and side patting components are located inside the patting mold. A pneumatic structure drives the patting structure to quickly pat the koji blocks, causing rapid pulping on the surface of the koji blocks. During this process, a spray nozzle located at the bottom of the connecting pipe sprays the koji blocks with timed, quantitative, and constant-speed sprays before the patting mold falls. This design ensures pulping on all surfaces of the koji blocks, resulting in koji blocks that are tight on the outside and loose on the inside. This is beneficial for subsequent fermentation and ensures the quality of the brewed koji blocks. It solves the problems of inconsistent tightness of koji making, high labor intensity and labor costs, and inconsistent quality of fermented koji blocks, which are inherent in manual koji making. Attached Figure Description

[0022] Figure 1 A schematic diagram of the structure of the first embodiment of the block lifting device provided by this utility model;

[0023] Figure 2 A structural diagram illustrating the installation structure of this utility model is provided.

[0024] Figure 3 A schematic diagram of the adjustment component is provided for this utility model;

[0025] Figure 4 Provided for this utility model Figure 3 An enlarged view of point A shown;

[0026] Figure 5 A schematic diagram of the drive component is provided for this utility model;

[0027] Figure 6 A schematic diagram of the structure of the second embodiment of the block lifting device provided by this utility model;

[0028] Figure 7 Provided for this utility model Figure 6 An enlarged view of point B shown.

[0029] The diagram is labeled as follows: 1. Mounting base frame; 101. Base plate; 102. Mounting structure; 103. Adjustment structure; 2. Control box; 3. Box door; 4. Operation panel; 5. Pulp lifting platform; 6. Curved block conveying platform; 7. Side beating assembly; 701. Pneumatic structure; 702. Beating structure; 8. Beating mold; 9. Top beating assembly; 10. Fixing frame; 11. Telescopic structure; 12. Connecting pipe; 13. Adjustment assembly; 131. Adjustment frame; 132. Adjustment screw; 133. Slide rod; 134. Internal thread frame; 14. Injection pipe; 15. Drive assembly; 151. Protective shell; 152. Drive component; 153. Angle sensor; 16. Fixing port; 17. Spray nozzle; 18. Fixing pipe; 19. Conveying structure; 20. Cleaning frame; 21. Diverter pipe; 22. Cleaning nozzle; 23. Conveying pipe. Detailed Implementation

[0030] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0031] First Embodiment

[0032] Please refer to the following: Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 ,in, Figure 1 A schematic diagram of the structure of the first embodiment of the block lifting device provided by this utility model; Figure 2 A structural diagram illustrating the installation structure of this utility model is provided. Figure 3 A schematic diagram of the adjustment component is provided for this utility model; Figure 4 Provided for this utility model Figure 3 An enlarged view of point A shown; Figure 5 A structural schematic diagram of the driving component is provided for this utility model. The curved block lifting device includes: a mounting base 1;

[0033] The slurry lifting platform 5 is fixedly connected to the top of the mounting base 1, and a curved block conveying platform 6 is installed on the top of the slurry lifting platform 5 near the front.

[0034] A fixed frame 10 is fixedly connected to the top of the slurry lifting platform 5. A telescopic structure 11 is installed on the top of the fixed frame 10. An adjustment component 13 is installed at the telescopic end of the telescopic structure 11. A drive component 15 is installed on the back of the adjustment component 13. A connecting pipe 12 is installed at the bottom of the adjustment component 13. An injection pipe 14 is installed on the outer surface of the connecting pipe 12. A spray nozzle 17 is installed at the bottom end of the connecting pipe 12 through a fixing port 16. A slapping mold 8 is fixedly connected to the bottom position of the outer surface of the connecting pipe 12. A top slapping component 9 is installed on the top of the slapping mold 8. Side slapping components 7 are installed on all four outer surfaces of the slapping mold 8. The side slapping components 7 include a pneumatic structure 701 and a slapping structure 702. The slapping structure 702 is installed inside the slapping mold 8 through the pneumatic structure 701.

[0035] The telescopic structure 11 includes telescopic components and a stabilizing rod, which can increase the stability of the lifting and lowering of the adjustment component 13. The curved block conveying platform 6 can drive the curved block to move via a belt conveyor structure. The other end of the injection pipe 14 is connected to a liquid pump that conveys the liquid to wet the surface of the curved block. The top tapping component 9 and the side tapping component 7 have the same structure. The tapping structure in the top tapping component 9 has an opening for easy spraying by the spray nozzle 17. One end of the injection pipe 14 is connected to the spray nozzle 17. All materials on the top of the pulping platform 5 that come into contact with the grain are made of 304 stainless steel and food-grade materials. The tapping structure is made of silicone, which can quickly tap all sides of the curved block except the contact platform surface to make the surface of the curved block pulped.

[0036] Please refer to Figure 1 A control box 2 with a door 3 is installed on the top of the mounting base 1, and an operation panel 4 is installed on the front of the slurry lifting platform 5.

[0037] The operation panel 4 allows setting equipment operating parameters, the door 3 is equipped with a lock, and the control box 2 contains a power switch and a controller for the operation of auxiliary equipment.

[0038] Please refer to Figure 1 and Figure 2 The mounting base 1 includes a base plate 101, a mounting structure 102, and an adjustment structure 103. The mounting structure 102 is used to mount the adjustment structure 103 to the bottom of the base plate 101.

[0039] The threaded connection between the mounting structure 102 and the adjusting structure 103 can adjust the stability of the base plate 101.

[0040] Please refer to Figure 1 , Figure 3 and Figure 4The adjustment assembly 13 includes an adjustment frame 131, an adjustment screw 132, a slide rod 133, and an internal threaded bracket 134. The adjustment screw 132 and the slide rod 133 are installed inside the adjustment frame 131, and the internal threaded bracket 134 is installed on the outer surface of the adjustment screw 132 and the slide rod 133.

[0041] The adjusting frame 131 has openings on both sides, and the shape of the internal thread bracket 134 can be referenced. Figure 4 The internal threaded bracket 134 and the slide rod 133 are slidably connected, and the internal threaded bracket 134 and the adjusting screw 132 are threadedly connected.

[0042] Please refer to Figure 2 and Figure 5 The drive assembly 15 includes a protective shell 151, a drive component 152, and an angle sensor 153, wherein the drive component 152 is installed inside the protective shell 151.

[0043] The angle sensor 153, together with the drive component 152 controller, can precisely control the rotation speed and rotation angle.

[0044] The working principle of the block lifting device provided by this utility model is as follows:

[0045] A top striking component 9 is installed on the top of the striking mold 8, and a side striking component 7 is installed on each of the four sides of the outer surface of the striking mold 8. The striking structures of the top striking component 9 and the side striking components 7 are located inside the striking mold 8. The pneumatic structure drives the striking structure to quickly strike the curved block, so that the surface of the curved block is quickly slurryed. During this process, the spray nozzle 17 located at the bottom of the connecting pipe 12 sprays the curved block with timed, quantitative and constant speed before the striking mold 8 falls. In actual use, the curved block is first moved to the bottom of the striking mold 8 by the curved block conveying platform 6. Then, the pneumatic telescopic structure 11 drives the striking mold 8 to move downward. During this process, the adjusting component 13 can accurately adjust the position of the striking mold 8 back and forth. During the descent of the striking mold 8, the spray nozzle 17 gradually sprays and moistens the curved block. After the striking mold 8 completely covers the curved block, the top striking component 9 and the side striking component 7 start to strike the surface of the curved block evenly.

[0046] Compared with related technologies, the slurry lifting device for slurry blocks provided by this utility model has the following beneficial effects:

[0047] To improve the quality of the fermented koji blocks, a top patting component 9 is installed on the top of the patting mold 8, and a side patting component 7 is installed on each of the four outer surfaces of the patting mold 8. The patting structures of the top patting component 9 and the side patting components 7 are located inside the patting mold 8. A pneumatic structure drives the patting structure to quickly pat the koji blocks, causing the surface of the koji blocks to rapidly release slurry. During this process, the spray nozzle 17 located at the bottom of the connecting pipe 12 sprays the koji blocks with timed, quantitative, and constant-speed sprays before the patting mold 8 falls. This design allows slurry to be released from all five surfaces of the koji blocks, resulting in koji blocks that are tight on the outside and loose on the inside. This is beneficial for the subsequent fermentation of the koji blocks and ensures the quality of the brewing. It solves the problems of inconsistent tightness of koji making, high labor intensity and labor costs, and inconsistent quality of fermented koji blocks that exist in manual koji making.

[0048] Second Embodiment

[0049] Please refer to the following: Figures 6-7 , Figure 6 A schematic diagram of the structure of the second embodiment of the block lifting device provided by this utility model; Figure 7 Provided for this utility model Figure 6 The enlarged view at point B shows a different slurry extraction device for curved blocks based on the first embodiment of this application. The second embodiment of this application proposes another slurry extraction device for curved blocks. The second embodiment is merely a preferred embodiment of the first embodiment, and its implementation will not affect the independent implementation of the first embodiment.

[0050] Specifically, the difference between the slurry extraction device provided in the second embodiment of this application and the one described herein is as follows: Please refer to... Figure 6 and Figure 7 The back of the lifting platform 5 is equipped with a conveying structure 19, the inlet of the conveying structure 19 is equipped with a fixed pipe 18, and the outlet of the conveying structure 19 is equipped with a conveying pipe 23.

[0051] The delivery structure 19 includes a housing and a delivery pump, which can deliver liquid to the cleaning nozzle 22.

[0052] Please refer to Figure 6 and Figure 7 A cleaning frame 20 is installed on the top of the slurry lifting platform 5. Multiple diversion pipes 21 are installed on the bottom of the inner wall of the cleaning frame 20, and a cleaning nozzle 22 is installed on the top of each diversion pipe 21.

[0053] One end of the multiple branch pipes 21 is connected to the other end of the delivery pipe 23 via a multi-port connector.

[0054] Compared with related technologies, the slurry lifting device for slurry blocks provided by this utility model has the following beneficial effects:

[0055] To facilitate cleaning of the slapping mold 8, a cleaning frame 20 with cleaning nozzles 22 is installed on the top of the slurry lifting platform 5, located behind the curved block conveying platform 6. The slapping mold 8 is moved into the cleaning frame 20 by the telescopic structure 11 and the adjusting component 13. The cleaning liquid is sprayed out through the multi-row cleaning nozzles 22 by the conveying structure 19 to clean the inner surface of the slapping mold 8. This design allows for regular cleaning of the inner surface of the slapping mold 8 for convenient use next time.

[0056] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A curved block thickener, characterized by, include: Install the base frame; A slurry lifting platform is fixedly connected to the top of the mounting base, and a curved block conveying platform is installed on the top of the slurry lifting platform near the front. A fixed frame is fixedly connected to the top of the slurry lifting platform. A telescopic structure is installed on the top of the fixed frame. An adjustment component is installed at the telescopic end of the telescopic structure. A drive component is installed on the back of the adjustment component. A connecting pipe is installed at the bottom of the adjustment component. An injection pipe is installed on the outer surface of the connecting pipe. A spray nozzle is installed at the bottom end of the connecting pipe through a fixed port. A slapping mold is fixedly connected to the bottom position of the outer surface of the connecting pipe. A top slapping component is installed on the top of the slapping mold. Side slapping components are installed on all four outer surfaces of the slapping mold. The side slapping components include a pneumatic structure and a slapping structure. The slapping structure is installed inside the slapping mold through the pneumatic structure.

2. The curved block approach device of claim 1, wherein, A control box with a door is installed on the top of the mounting base, and an operation panel is installed on the front of the slurry lifting platform.

3. The curved block approach device of claim 1, wherein, The mounting base includes a base plate, a mounting structure, and an adjustment structure. The mounting structure is used to mount the adjustment structure to the bottom of the base plate.

4. The block lifting device according to claim 1, characterized in that, The adjustment assembly includes an adjustment frame, an adjustment screw, a slide bar, and an internal threaded bracket. The adjustment screw and slide bar are installed inside the adjustment frame, and the internal threaded bracket is installed on the outer surface of the adjustment screw and slide bar.

5. The curved block approach device of claim 1, wherein, The drive assembly includes a protective housing, a drive component, and an angle sensor, with the drive component installed inside the protective housing.

6. The curved block approach device of claim 1, wherein, A conveying structure is installed on the back of the slurry lifting platform. A fixed pipe is installed at the inlet of the conveying structure, and a conveying pipe is installed at the outlet of the conveying structure.

7. The curved block approach device of claim 1, wherein, A cleaning frame is installed on the top of the slurry lifting platform, and multiple diversion pipes are installed on the bottom of the inner wall of the cleaning frame. Each diversion pipe is equipped with a cleaning nozzle on its top.

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