A fermentation broth membrane separation device

CN224768777UActive Publication Date: 2026-09-18ANHUI MINGXIN INNOVATIVE MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202521757414.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-19
Publication Date
2026-09-18
Estimated Expiration
2035-08-19

AI Technical Summary

Technical Problem

[0007]为了解决上述中存在的在该装置在使用的过程中,由于缺少有储料装置,在该装置添加发酵液的时候,需要工作人员打开盖板向分离设备内部投入需要处理的发酵液,每个分离装置内部处理完成时都需要工作人员投入发酵液,需要处理较多的发酵液时,投入上料工序占用过多的时间导致处理发酵液的效率下降和该分离装置需要清理的时候,需要向内部投入清洁液,用于清理分离装置的内壁,清洗完后所产生的废水不方便直接排出,需要由工作人员借助专用的工具进行排水,废水排出较为繁琐,清洁不便的问题

Benefits of technology

[0020] This fermentation liquid membrane separation device has a separation device fixedly connected to the top of the middle side plate of the device, and a cover plate fixedly connected to the top of the separation device. A second water pump fixedly connected to the top of the cover plate can draw fermentation liquid to be processed from the storage tank. The storage tank has a large total volume and can store a large amount of fermentation liquid, ensuring that the fermentation liquid inside the storage tank can be processed in batches. At the same time, a liquid level gauge is opened on the front of the storage tank, which can be used to see the remaining amount of fermentation liquid inside. The second water pump can be operated to draw liquid through the control module. The staff only needs to fill the storage tank each time, without having to frequently fill the separation device with fermentation liquid. The filling is more convenient, improving the filling efficiency of fermentation liquid and also improving work efficiency.

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Abstract

The utility model discloses a kind of fermentation liquid membrane separation devices, it includes middle layer board, the top of the middle layer board is fixedly connected with separation equipment, the surface of the separation equipment is installed with mounting ring, the surface of the mounting ring is fixedly connected with support frame, the top of the support frame is fixedly connected with stabilizing plate, the side of the stabilizing plate is fixedly connected with storage tank, the front of the storage tank is equipped with liquid level meter, the top of the storage tank is fixedly connected with injection inlet, the bottom of the storage tank is fixedly connected with second water pump, the bottom of the second water pump is fixedly connected with cover plate.This kind of fermentation liquid membrane separation device, by being provided with second water pump with storage tank in the top of cover plate, fermentation liquid stored inside storage tank is extracted by second water pump, reach the effect of batch processing, without staff frequent filling fermentation liquid, second, waste water tank is equipped at the bottom of the device, after washing inside separation equipment, waste water will directly flow into waste water tank inside, convenient cleaning.
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Description

Technical Field

[0001] This utility model relates to the field of membrane separation device technology, specifically a fermentation broth membrane separation device. Background Technology

[0002] A fermentation broth membrane separation device is an advanced piece of equipment used for the post-processing of fermentation broth. It efficiently separates, concentrates, or purifies different components (such as cells, proteins, and metabolites) in the fermentation broth using selective separation membranes. Its core principle is to achieve molecular-level sieving by utilizing membrane pore size or selective permeability.

[0003] The prior art patent document CN221608070U provides an Escherichia coli fermentation liquid membrane separation device, comprising: a mounting frame, a support rod, an inlet pipe, and an outlet pipe. Connecting pipes are spaced apart on the outer surfaces of both the inlet and outlet pipes, and valves are installed on the connecting pipes. A connecting plate is installed between the inlet and outlet pipes, and a positioning groove is provided on one side of the connecting plate. A filter pipe is installed inside the positioning groove, and conveying pipes are respectively installed at both ends of the filter pipe. The device also includes a foldable flexible hose, one end of which is sealed to one end of the connecting pipe, and the other end of which is threaded to the conveying pipe. This device allows any filter pipe to be individually removed from the separation device via the positioning groove, flexible hose, and valves, facilitating replacement and maintenance without affecting the normal use of other filter pipes, ensuring continuous production and good performance.

[0004] Although the device has many beneficial effects, it still has the following problems: During use, due to the lack of a storage device, when adding fermentation liquid, the staff needs to open the cover and put the fermentation liquid to be processed into the separation equipment. Each separation unit needs to add fermentation liquid after processing. When a large amount of fermentation liquid needs to be processed, the feeding process takes too much time, which reduces the efficiency of processing fermentation liquid. In addition, when the separation unit needs to be cleaned, a cleaning solution needs to be added to clean the inner wall of the separation unit. The wastewater generated after cleaning is not convenient to be discharged directly. The staff needs to use special tools to drain the wastewater, which is cumbersome and inconvenient for cleaning. Utility Model Content

[0005] The purpose of this section is to outline some aspects of the embodiments of this utility model and to briefly introduce some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be used to limit the scope of this utility model.

[0006] 1. Technical problems to be solved:

[0007] To address the aforementioned issues during the operation of this device, due to the lack of a storage device, when adding fermentation liquid, workers need to open the cover and add the fermentation liquid to be processed into the separation equipment. This process is repeated after each separation unit has finished processing, and when processing large quantities of fermentation liquid, the feeding process takes up too much time, leading to decreased processing efficiency. Furthermore, when the separation unit needs cleaning, cleaning fluid needs to be added to clean the inner walls. The resulting wastewater is difficult to drain directly and requires workers to use specialized tools for drainage, making wastewater discharge cumbersome and cleaning inconvenient.

[0008] Therefore, the purpose of this utility model is to provide a fermentation liquid membrane separation device. An installation ring can be installed on the surface of the separation device, and a support frame is fixedly connected to the surface of the installation ring. A stabilizing plate, which is fixedly connected to a storage tank, is fixedly connected to the top of the support frame. The fermentation liquid to be treated is pre-filled into the storage tank, temporarily storing it inside. After the fermentation liquid inside the separation device is processed, a second water pump can be started to draw the fermentation liquid from the storage tank into the separation device. Once the area to be treated inside the separation device is filled, the second water pump can be stopped to prevent excessive fermentation liquid inside the separation device. Simultaneously, after the separation process is completed, the inside of the separation device needs to be cleaned. During cleaning, a cleaning solution is added inside the cleaning device. After cleaning, the drain pipe can be opened, and the cleaned wastewater will flow directly into the wastewater tank through the drain pipe fixedly connected to the bottom of the separation device. This eliminates the need for personnel to clean the residual wastewater inside the separation device, making cleaning more convenient.

[0009] 2. Technical Solution:

[0010] To solve the above-mentioned technical problems, according to one aspect of the present invention, the present invention provides the following technical solution:

[0011] A fermentation liquid membrane separation device includes a middle layer plate. A separation device is fixedly connected to the top of the middle layer plate. An installation ring is mounted on the surface of the separation device. A support frame is fixedly connected to the surface of the installation ring. A stabilizing plate is fixedly connected to the top of the support frame. A storage tank is fixedly connected to the side of the stabilizing plate. A level gauge is provided on the front of the storage tank. An injection port is fixedly connected to the top of the storage tank. A second water pump is fixedly connected to the bottom of the storage tank. A cover plate is fixedly connected to the bottom of the second water pump.

[0012] In a preferred embodiment of the fermentation liquid membrane separation device of this utility model, a drain pipe runs through the middle layer plate, and a bottom frame is fixedly connected to the bottom of the drain pipe. A sliding groove is opened inside the bottom frame, and a sliding plate is movably connected inside the sliding groove. A wastewater tank is fixedly connected to the side of the sliding plate, and a fixing strip is fixedly connected to the front of the wastewater tank. Connecting plates are connected to both sides of the fixing strip through a rotating shaft, and a pull handle is connected to the side of the connecting plate through a rotating shaft.

[0013] In a preferred embodiment of the fermentation liquid membrane separation device of this utility model, the bottom four corners of the middle plate are fixedly connected to the legs, and the bottom frame is fixedly connected to the side of the legs. By connecting the legs at the bottom of the middle plate to the bottom frame fixedly connected to the side of the legs, the device can be stably placed on the ground.

[0014] In a preferred embodiment of the fermentation liquid membrane separation device of this utility model, the interior of the middle plate is connected to a combination bolt by threads, the surface of the combination bolt is connected to a combination plate by threads, the top of the combination plate is fixedly connected to a support block, and the top of the support block is fixedly connected to a first water pump. The first water pump can extract the fermentation liquid that has been separated inside and discharge it into other containers through the cooperation of the drainage pipe and the guide plate.

[0015] In a preferred embodiment of the fermentation liquid membrane separation device of this utility model, a motor is fixedly connected to the top of the combined plate, and a stabilizing block is fixedly connected to the top of the motor. The stabilizing block on the top of the motor can prevent the motor from vibrating during operation.

[0016] In a preferred embodiment of the fermentation liquid membrane separation device of this utility model, a fixing plate is fixedly connected to the top of the stabilizing block, and support feet are fixedly connected to the four corners of the bottom of the fixing plate. A control module is fixedly connected to the top of the fixing plate, and a guide pipe runs through the inside of the fixing plate. The control module can be connected to the various motors and water pumps of the device through the wiring, so that the water pumps or motors can be operated in time when needed. At the same time, the control module can also control the opening and closing of the drain pipe.

[0017] In a preferred embodiment of the fermentation liquid membrane separation device of this utility model, the top end of the guide tube is fixedly connected to a drainage tube, the surface of the drainage tube is movably connected to a valve, the bottom end of the drainage tube is fixedly connected to the surface of the separation equipment, and a pressure gauge is fixedly connected to the surface of the separation equipment. The drainage tube can be locked when drainage is not required by the valve to prevent the fermentation liquid that has been separated inside from flowing into the drainage tube.

[0018] 3. Beneficial effects:

[0019] Compared with the prior art, the beneficial effects of this utility model are:

[0020] This fermentation liquid membrane separation device has a separation device fixedly connected to the top of the middle side plate of the device, and a cover plate fixedly connected to the top of the separation device. A second water pump fixedly connected to the top of the cover plate can draw fermentation liquid to be processed from the storage tank. The storage tank has a large total volume and can store a large amount of fermentation liquid, ensuring that the fermentation liquid inside the storage tank can be processed in batches. At the same time, a liquid level gauge is opened on the front of the storage tank, which can be used to see the remaining amount of fermentation liquid inside. The second water pump can be operated to draw liquid through the control module. The staff only needs to fill the storage tank each time, without having to frequently fill the separation device with fermentation liquid. The filling is more convenient, improving the filling efficiency of fermentation liquid and also improving work efficiency.

[0021] This fermentation liquid membrane separation device: via a drain pipe fixedly connected to the bottom of the separation equipment, when the device needs cleaning after the separation process, the storage box structure and cover plate installed on the surface of the sorting equipment can be removed first, and then cleaning liquid can be filled into the separation equipment. Wastewater will be generated during the cleaning process. After the separation equipment is cleaned, the drain pipe can be opened through the control module to discharge the wastewater generated during the cleaning into the wastewater tank. The wastewater tank can be pulled out by pulling the handle, which facilitates the centralized treatment of the wastewater inside the wastewater tank. It also eliminates the need for staff to use special tools to clean the residual water inside the separation device, making cleaning more convenient. Attached Figure Description

[0022] To more clearly illustrate the technical solutions of the embodiments of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and detailed embodiments. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0023] Figure 1 This is a schematic diagram of the overall structure of a fermentation liquid membrane separation device according to the present invention;

[0024] Figure 2 This is a schematic diagram of the middle layer plate structure of a fermentation liquid membrane separation device according to the present invention;

[0025] Figure 3 This is a schematic diagram of the wastewater tank structure of a fermentation liquid membrane separation device according to the present invention;

[0026] Figure 4 This is a schematic diagram of the separation equipment structure of a fermentation liquid membrane separation device according to the present invention;

[0027] Figure 5 This is a schematic diagram of the combined plate structure of a fermentation liquid membrane separation device according to the present invention.

[0028] The following are the labeling instructions in the diagram: 1. Middle layer plate; 2. Leg; 3. Combination plate; 4. Combination bolt; 5. Motor; 6. Support block; 7. First water pump; 8. Stabilizing block; 9. Support foot; 10. Fixing plate; 11. Control module; 12. Separation equipment; 13. Pressure gauge; 14. Drain pipe; 15. Valve; 16. Guide pipe; 17. Bottom frame; 18. Drain pipe; 19. Wastewater tank; 20. Slide rail; 21. Slide plate; 22. Fixing strip; 23. Connecting plate; 24. Pull handle; 25. Mounting ring; 26. Support frame; 27. Stabilizing plate; 28. Storage tank; 29. ​​Inlet; 30. Level gauge; 31. Second water pump; 32. Cover plate. Detailed Implementation

[0029] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0030] This utility model is described in detail with reference to the schematic diagrams. When describing the embodiments of this utility model, for ease of explanation, the cross-sectional views illustrating the device structure may be partially enlarged, not adhering to the usual scale. Furthermore, the schematic diagrams are merely examples and should not be construed as limiting the scope of protection of this utility model. In actual manufacturing, the three-dimensional spatial dimensions of length, width, and depth should be included.

[0031] The orientation or positional relationship indicated in the terminology is based on the orientation or positional relationship shown in the accompanying drawings and is only for the convenience of describing the present invention and simplifying the description. It is not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.

[0032] The term "connection method" should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0033] The embodiments of this utility model will now be described in further detail with reference to the accompanying drawings.

[0034] This utility model provides an overall structural schematic diagram of an embodiment of a fermentation liquid membrane separation device, including:

[0035] Please see Figures 1-5A fermentation liquid membrane separation device according to this embodiment includes a middle plate 1. A separation device 12 is fixedly connected to the top of the middle plate 1. An installation ring 25 is installed on the surface of the separation device 12. A support frame 26 is fixedly connected to the surface of the installation ring 25. A stabilizing plate 27 is fixedly connected to the top of the support frame 26. A storage tank 28 is fixedly connected to the side of the stabilizing plate 27. A level gauge 30 is opened on the front of the storage tank 28. An injection port 29 is fixedly connected to the top of the storage tank 28. A second water pump 31 is fixedly connected to the bottom of the storage tank 28. A cover plate 32 is fixedly connected to the bottom of the second water pump 31.

[0036] It is worth noting that, in order to facilitate the discharge and centralized treatment of the cleaned wastewater, specifically, a drain pipe 18 runs through the inside of the middle layer board 1, and a bottom frame 17 is fixedly connected to the bottom of the drain pipe 18. A sliding groove 20 is opened inside the bottom frame 17, and a sliding plate 21 is movably connected inside the sliding groove 20. A wastewater tank 19 is fixedly connected to the side of the sliding plate 21, and a fixing strip 22 is fixedly connected to the front of the wastewater tank 19. Connecting plates 23 are connected to both sides of the fixing strip 22 through pivots, and pull handles 24 are connected to the sides of the connecting plates 23 through pivots.

[0037] Next, in order to place the device stably in the required position, specifically, the bottom four corners of the middle layer plate 1 are fixedly connected to the legs 2, and the sides of the legs 2 are fixedly connected to the bottom frame 17.

[0038] Meanwhile, in order to extract the separated fermentation liquid from the separation device 12, specifically, the interior of the middle plate 1 is connected by a combination bolt 4 through a thread, the surface of the combination bolt 4 is connected by a combination plate 3 through a thread, the top of the combination plate 3 is fixedly connected to a support block 6, and the top of the support block 6 is fixedly connected to a first water pump 7.

[0039] Furthermore, in order to prevent the motor 5 from vibrating excessively during operation, specifically, the top of the combination plate 3 is fixedly connected to the motor 5, and the top of the motor 5 is fixedly connected to the stabilizing block 8.

[0040] It is worth noting that, in order to allow the extracted fermentation liquid to be discharged into other containers connected to the guide pipe 16, specifically, the top of the stabilizing block 8 is fixedly connected to a fixing plate 10, the bottom four corners of the fixing plate 10 are fixedly connected to support feet 9, the top of the fixing plate 10 is fixedly connected to a control module 11, and the guide pipe 16 runs through the inside of the fixing plate 10.

[0041] Finally, in order to prevent the processed fermentation liquid from flowing into the drainage pipe 14 without starting the first water pump 7, specifically, the top end of the guide pipe 16 is fixedly connected to the drainage pipe 14, the surface of the drainage pipe 14 is movably connected to the valve 15, the bottom end of the drainage pipe 14 is fixedly connected to the surface of the separation device 12, and the surface of the separation device 12 is fixedly connected to the pressure gauge 13.

[0042] In addition, the circuits, electronic components and modules involved in this utility model are all existing technologies, which can be fully implemented by those skilled in the art, and need not be elaborated upon. The content protected by this utility model does not involve any improvement to the internal structure and method.

[0043] Combination Figures 1-5 The specific usage process of the fermentation liquid membrane separation device of this embodiment is as follows:

[0044] 1: When using this fermentation liquid membrane separation device, the device first needs to be placed in the required position. The device can be placed stably in the required position by the cooperation of the legs 2 fixedly connected to the bottom four corners of the middle plate 1 and the internal bottom frame 17. The device has good stability.

[0045] 2: After placement, it can be used. First, the fermentation liquid to be processed needs to be put into the storage tank 28 of the device. If there is too much fermentation liquid, it can be processed in batches. When adding, you can observe the liquid level gauge 30 on the front of the storage tank 28 to prevent overflow due to excessive fermentation liquid. After adding, close the injection port 29, and then you can start the device. The second water pump 31 is started through the control module 11, so that the second water pump 31 can draw fermentation liquid from the storage tank 28 and transport it into the separation device 12. Each time, a certain amount of fermentation liquid can be drawn out by the water pump. After a batch of fermentation liquid is processed, the second water pump 31 can be turned on again to continue to draw fermentation liquid from the storage tank 28. There is no need for the staff to open the cover 32 to manually add the material. Just add the fermentation liquid into the storage tank 28 in a concentrated manner, which reduces the feeding frequency of the staff and eliminates the need for additional opening operations, thus speeding up the separation efficiency of the separation device 12.

[0046] 3. After the entire separation process is completed, in order to facilitate changing the type of fermentation liquid or preparing the fermentation liquid for the next process, it is necessary to clean the inner wall of the separation device 12. When cleaning the separation device 12, the installation ring 25 and the cover plate 32 need to be removed first, the separation device 12 is opened, and then cleaning liquid or other cleaning liquid is injected into the separation device 12. After the inside is cleaned, the drain pipe 18 at the bottom of the separation device 12 can be opened through the control module 11 to drain the wastewater inside the separation device 12. Finally, the water droplets remaining on the inner wall of the separation device are cleaned. The drained wastewater will flow directly into the wastewater tank 19 through the drain pipe 18. After the drainage is completed, the wastewater tank 19 can be pulled out by pulling the pull handle 24. After being pulled out, the wastewater can be centrally treated. Cleaning and treating wastewater is relatively convenient.

[0047] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in this invention can be combined with each other in any way. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A fermentation broth membrane separation apparatus, characterized by, The device includes a middle layer plate (1), a separation device (12) is fixedly connected to the top of the middle layer plate (1), an installation ring (25) is installed on the surface of the separation device (12), a support frame (26) is fixedly connected to the surface of the installation ring (25), a stabilizing plate (27) is fixedly connected to the top of the support frame (26), a storage tank (28) is fixedly connected to the side of the stabilizing plate (27), a level gauge (30) is provided on the front of the storage tank (28), an injection port (29) is fixedly connected to the top of the storage tank (28), a second water pump (31) is fixedly connected to the bottom of the storage tank (28), and a cover plate (32) is fixedly connected to the bottom of the second water pump (31).

2. The fermentation liquid membrane separation device according to claim 1, characterized in that, A drain pipe (18) runs through the middle layer plate (1). A bottom frame (17) is fixedly connected to the bottom of the drain pipe (18). A sliding groove (20) is opened inside the bottom frame (17). A sliding plate (21) is movably connected inside the sliding groove (20). A wastewater tank (19) is fixedly connected to the side of the sliding plate (21). A fixing strip (22) is fixedly connected to the front of the wastewater tank (19). A connecting plate (23) is connected to both sides of the fixing strip (22) through a pivot. A pull handle (24) is connected to the side of the connecting plate (23) through a pivot.

3. The fermentation liquid membrane separation device according to claim 1, characterized by, The bottom four corners of the middle layer plate (1) are fixedly connected to the legs (2), and the bottom frame (17) is fixedly connected to the side of the legs (2).

4. The fermentation liquid membrane separation device of claim 1, wherein, The interior of the middle plate (1) is connected by a combination bolt (4) by a thread. The surface of the combination bolt (4) is connected by a combination plate (3) by a thread. The top of the combination plate (3) is fixedly connected to a support block (6). The top of the support block (6) is fixedly connected to a first water pump (7).

5. The fermentation liquid membrane separation device according to claim 4, characterized by A motor (5) is fixedly connected to the top of the combined plate (3), and a stabilizing block (8) is fixedly connected to the top of the motor (5).

6. The fermentation liquid membrane separation device according to claim 5, characterized by The top of the stabilizing block (8) is fixedly connected to a fixing plate (10), the bottom four corners of the fixing plate (10) are fixedly connected to support feet (9), the top of the fixing plate (10) is fixedly connected to a control module (11), and a guide pipe (16) runs through the inside of the fixing plate (10).

7. The fermentation liquid membrane separation device according to claim 6, characterized by The top end of the guide pipe (16) is fixedly connected to the drain pipe (14), the surface of the drain pipe (14) is movably connected to the valve (15), the bottom end of the drain pipe (14) is fixedly connected to the surface of the separation device (12), and the surface of the separation device (12) is fixedly connected to the pressure gauge (13).

Citation Information

Patent Citations

  • Escherichia coli fermentation liquid membrane separation device

    CN221608070U