Corrosion-resistant high-brightness galvanized wire processing equipment

Abstract

This application relates to a corrosion-resistant, high-brightness galvanized wire processing equipment, belonging to the technical field of metal wire processing. It includes a galvanizing tank mounted on a workbench, containing galvanizing liquid. A wire feeding device and a wire take-up device are mounted on the tank, with the feeding roller and take-up roller connected by a drive mechanism. A wire guide device within the tank guides the wire from the feeding roller to the take-up roller. A wire guide frame also includes second and third wire guide rods and corresponding wire guide shafts. A thickness detection device and a moving component driving its movement are located within the galvanizing tank. The galvanizing tank is adjacent to a cooling tank containing coolant and a moving roller. A wire suspension device is located in front of the take-up roller. This application features efficient galvanizing of metal wire, more uniform galvanizing through the wire guide device, detection of galvanizing thickness by the thickness detection device, and timely cooling of the galvanized wire by the cooling tank, thereby producing corrosion-resistant, high-brightness galvanized wire.

Description

Technical Field

[0001] This application relates to the technical field of metal wire processing, and in particular to a corrosion-resistant, high-brightness galvanized wire processing equipment. Background Technology

[0002] Currently, galvanized wire is widely used in the metal processing industry. With the continuous development of industry, the requirements for the quality and performance of galvanized wire are becoming increasingly stringent. Corrosion-resistant, high-brightness galvanized wire has important applications in many industries, such as construction and machinery manufacturing. High-quality galvanized wire can improve the service life and appearance quality of products, thereby enhancing their market competitiveness. The research and development and improvement of galvanized wire processing equipment has always been a focus for technical personnel in this field, and its development plays a significant role in promoting the progress of the entire industry.

[0003] In the past, several methods were commonly used to achieve galvanization in galvanized wire processing. One common method was to directly immerse the wire in a galvanizing bath, relying on manual operation to control the wire's entry and exit. This method required a large amount of manpower and it was difficult to ensure the uniformity of galvanization. Another method used simpler mechanical devices, such as pulleys, to transport and rewind the wire. However, these devices had relatively simple structures and lacked precise control over the wire's trajectory in the galvanizing solution, which could easily lead to poor galvanizing results. Some equipment could achieve a certain degree of automation, but its overall stability was poor, and it was prone to failure during long-term operation, affecting production efficiency.

[0004] These conventional methods in the existing technology have obvious drawbacks. Manual operation is not only inefficient, but also difficult to guarantee the consistent galvanizing quality of each wire due to human factors; simple mechanical devices cannot accurately control the running path and time of the wire in the galvanizing solution, resulting in uneven thickness of the galvanized layer on the wire surface, affecting the wire's corrosion resistance and brightness; and equipment with poor stability will frequently malfunction, increasing maintenance costs and downtime, seriously affecting the continuity and efficiency of production. Utility Model Content

[0005] In order to overcome the above-mentioned technical problems, this application provides a corrosion-resistant, high-brightness galvanized wire processing equipment.

[0006] The corrosion-resistant, high-brightness galvanized wire processing equipment provided in this application adopts the following technical solution: A corrosion-resistant, high-brightness galvanized wire processing equipment includes a galvanizing tank, which is horizontally fixed on a worktable. The galvanizing tank contains a galvanizing solution. A wire feeding device and a wire take-up device are installed on the galvanizing tank. The wire feeding device includes a wire feeding roller on which wire is wound and is rotatably connected relative to the galvanizing tank. The wire take-up device includes a take-up roller that rotates relative to the galvanizing tank and is drively connected to the wire feeding roller. A wire guiding device is installed inside the galvanizing tank. The wire guiding device includes a wire guide frame, a first wire guide shaft, and a first wire guide rod. The wire guide frame is fixedly connected to the galvanizing tank. The first wire guide rod is vertically fixed to the wire guide frame. The first wire guide shaft is rotatably connected to the first wire guide rod. The wire output from the wire feeding roller is wound up by the take-up roller through the first wire guide shaft.

[0007] By adopting the above technical solution, the wire feeding roller can rotate relative to the galvanizing tank to output the wound wire. The take-up roller is connected to the wire feeding roller and rotates relative to the galvanizing tank to take up the wire. The first guide shaft of the wire device is mounted on the guide frame fixed to the galvanizing tank through the first guide rod and can rotate, which can guide the wire output by the wire feeding roller to be smoothly taken up by the take-up roller, thus realizing the processing of corrosion-resistant high-brightness galvanized wire.

[0008] Optionally, the conductor frame is further provided with a second conductor rod and a third conductor rod, which are fixedly connected to the conductor frame. The second conductor rod is a spring rod, and a second conductor shaft is rotatably mounted on the second conductor rod. A third conductor shaft is rotatably mounted on the third conductor rod. The second and third conductor shafts are both parallel to the first conductor shaft, and the wire is alternately wound around the first, second, and third conductor shafts.

[0009] By adopting the above technical solution, utilizing the elasticity of the second guide rod, and cooperating with the second guide shaft, the third guide shaft, and the first guide shaft, the wire can be wound alternately, which can better adjust the direction and tension of the wire in the galvanizing bath, allowing the wire to pass through the galvanizing solution more stably, thereby improving the galvanizing effect and uniformity.

[0010] Optionally, a thickness detection device is provided in the galvanizing tank. The detection device includes a first clamping member and a second clamping member. The first clamping member and the second clamping member are parallel to each other and are both horizontally arranged. A groove is provided on the side of the first clamping member and the second clamping member that are close to each other. The length direction of the groove is arranged along the conveying direction of the wire. A moving component for driving the first clamping member and the second clamping member to move is provided in the galvanizing tank.

[0011] By adopting the above technical solution, the zinc plating thickness of the wire can be detected during the zinc plating process. Furthermore, by using a moving component to drive the first and second clamping parts to move, the detection position can be flexibly adjusted, thereby improving the accuracy and comprehensiveness of the detection.

[0012] Optionally, the moving component includes a first connecting rod and a second connecting rod, a first clamping member is fixed to the first connecting rod, a second clamping member is slidably connected to the second connecting rod, the sliding direction of the second clamping member is vertical, and a rotating tooth for driving the first connecting rod and the second connecting rod to move is provided in the galvanizing tank.

[0013] By adopting the above technical solution, the positions of the first clamping member and the second clamping member can be moved within the galvanizing tank, and the vertical position of the second clamping member can be flexibly adjusted, which facilitates the installation of wire and the thickness detection of wires of different sizes.

[0014] Optionally, a first rack is horizontally fixed on the first connecting rod, and a second rack is horizontally fixed on the second connecting rod. The rotating teeth are rotatably connected to the galvanizing tank, and the rotating teeth mesh with the first rack and the second rack respectively.

[0015] By adopting the above technical solution, the meshing transmission of the first rack, the second rack and the rotating teeth can realize the synchronous and stable movement of the first connecting rod and the second connecting rod, thereby driving the first clamping member and the second clamping member to move synchronously, which facilitates the accurate detection of the galvanized layer thickness.

[0016] Optionally, a frame is fixed to the second connecting rod, and a threaded rod is rotatably connected inside the frame. The rotation axis of the threaded rod is in the vertical direction. A screw block is fixed to the second clamping member. The screw block is threadedly connected to the threaded rod, and the screw block slides within the frame.

[0017] By adopting the above technical solution, the screw block can be guided to slide within the frame by rotating the threaded rod, thereby driving the second clamping member to move in the vertical direction, realizing flexible adjustment of the distance between the first clamping member and the second clamping member to meet the thickness detection requirements of wires of different specifications.

[0018] Optionally, a cooling tank is arranged adjacent to the galvanizing tank, and a coolant is provided in the cooling tank. A through hole is opened between the cooling tank and the galvanizing tank. A movable roller is slidably arranged in the cooling tank, and the movable roller is arranged between the wire drawing device and the take-up device.

[0019] By adopting the above technical solution, a cooling tank is set up next to the galvanizing tank, and the galvanized wire is cooled by the coolant. The guide hole ensures that the wire enters the cooling tank smoothly, and the moving roller slides in the cooling tank to adjust the path and time of the wire in the coolant, which helps to improve the cooling effect and quality of the wire.

[0020] Optionally, the cooling tank is provided with a wire-lifting device, which includes a bidirectional screw, a screw block, and a guide rod. The bidirectional screw is arranged parallel to the take-up roller and rotates relative to the cooling tank. The guide rod is parallel to the bidirectional screw and fixedly connected to the cooling tank. The screw block is threadedly connected to the bidirectional screw and slidably connected to the guide rod. A lifting ring is fixed on the moving block, and the wire passes through the lifting ring and is wound on the take-up roller.

[0021] By adopting the above technical solution, the neat winding of the take-up roller can be achieved by the reciprocating sliding of the lifting ring on the bidirectional screw.

[0022] In summary, this application includes at least one of the following beneficial technical effects: 1. The wire feeding device, wire guide device and wire take-up device work together to automate wire galvanizing, reduce labor costs, and the cooling tank can accelerate the cooling speed of the wire after galvanizing, thereby improving work efficiency; 2. The wire guide device can precisely control the trajectory of the wire in the galvanizing solution, ensuring a uniform galvanized layer thickness and enhancing corrosion resistance and brightness. 3. The hanging device can improve the winding effect of the winding device, and the wire is neatly wound on the winding roller. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall structure of an embodiment of this application; Figure 2 This is a schematic diagram showing the cross-sectional structure of the galvanizing tank and the cooling tank; Figure 3 yes Figure 2 A magnified view of part A in the diagram.

[0024] In the diagram, 1. Galvanizing tank; 2. Cooling tank; 21. Moving roller; 3. Wire feeding device; 31. Wire feeding roller; 4. Wire take-up device; 41. Wire take-up roller; 5. Wire guide device; 6. Detection device; 61. First clamping component; 62. Second clamping component; 7. Moving assembly; 71. First connecting rod; 72. Second connecting rod; 721. Frame; 722. Threaded rod; 723. Threaded block; 724. First motor; 73. First rack; 74. Second rack; 75. Rotating tooth; 8. Wire lifting device; 81. Bidirectional screw; 82. Moving block; 83. Guide rod; 84. Second motor; 85. Lifting ring. Detailed Implementation

[0025] The following is in conjunction with the appendix Figures 1-3 This application will be described in further detail.

[0026] This application discloses a corrosion-resistant, high-brightness galvanized wire processing equipment.

[0027] refer to Figure 1A corrosion-resistant, high-brightness galvanized wire processing equipment includes a galvanizing tank 1 and a cooling tank 2, which are arranged adjacent to each other and are both horizontally fixed on a workbench. The galvanizing tank 1 contains galvanizing liquid, and the cooling tank 2 contains coolant. Radial through holes are provided between the galvanizing tank 1 and the cooling tank 2. A wire conveying device 3 is provided on the galvanizing tank 1, and a wire take-up device 4 is provided on the cooling tank 2. The front direction of the wire conveying direction can be set as the front.

[0028] The wire feeding device 3 includes a wire feeding roller 31, which is rotatably connected to the galvanizing tank 1. The wire take-up device 4 includes a take-up roller 41, which is rotatably connected to the cooling tank 2. The wire feeding roller 31 and the take-up roller 41 are connected by a conveyor belt.

[0029] refer to Figure 1 and Figure 2 A wire guide device 5 is installed inside the galvanizing tank 1. The wire guide device 5 includes a wire guide frame, a first wire guide shaft, a first wire guide rod, a second wire guide shaft, a second wire guide rod, a third wire guide shaft, and a third wire guide rod. The wire guide frame and the bottom of the galvanizing tank 1 are horizontally fixed. The first wire guide rod, the second wire guide rod, and the third wire guide rod are vertically fixed on the wire guide frame in sequence. The second wire guide rod is a spring rod. The first wire guide shaft is rotatably connected to the first wire guide rod, the second wire guide shaft is rotatably connected to the second wire guide rod, and the third wire guide shaft is rotatably connected to the third wire guide rod. The wire output from the wire feed roller 31 first passes under the first wire guide shaft, then passes over the second wire guide shaft, and then exits under the third wire guide shaft. In this way, the elastic force of the second wire guide rod can relax the tension of the wire and facilitate more uniform galvanizing of the wire.

[0030] refer to Figure 2 and Figure 3 A thickness detection device 6 is installed in the galvanizing tank 1. The detection device 6 is located in front of the wire device 5. The detection device 6 includes a first clamping member 61 and a second clamping member 62. The first clamping member 61 and the second clamping member 62 are parallel to each other. The first clamping member 61 is horizontally positioned below the wire, and the second clamping member 62 is horizontally positioned above the wire. Two grooves of different sizes are opened at intervals on the side of the first clamping member 61 and the second clamping member 62 that are close to each other. After the wire is galvanized in the galvanizing tank 1, it passes through the groove of the corresponding size.

[0031] The detection device 6 is equipped with a moving component, which includes a first connecting rod 71, a second connecting rod 72 and a rotating tooth 75. Both the first connecting rod 71 and the second connecting rod 72 are L-shaped. One end of the first connecting rod 71 is fixed to the first clamping member 61 and the other end is fixedly connected to the first rack 73. One end of the second connecting rod 72 is connected to the second clamping member 62 and the other end is fixed to the second rack 74.

[0032] A drive motor is fixed inside the galvanizing tank 1. The motor shaft of the drive motor is fixed to the rotating gear 75. The first rack 73 meshes with the lower part of the rotating gear 75, and the second rack 74 meshes with the upper part of the rotating gear 75. When the drive motor drives the active gear to rotate, the rotating gear 75 rotates. The rotation of the rotating gear 75 drives the first rack 73 and the second rack 74 to move, thereby driving the first clamping member 61 and the second clamping member 62 to move.

[0033] A frame 721 is vertically fixed on the second connecting rod 72. A first motor 724 is fixed inside the frame 721. A threaded rod 722 is fixedly connected to the first motor 724. The threaded rod 722 rotates relative to the frame 721. A screw block 723 is fixed on the second clamping member 62. The screw block 723 is threadedly connected to the threaded rod 722. The screw block 723 is limited and guided within the frame 721. When the threaded block and the screw block 723 rotate threadedly, the threaded block reciprocates in the vertical direction under the limiting and guiding action of the frame 721, thereby adjusting the vertical height of the second clamping member 62, which facilitates the installation and threading of the wire.

[0034] refer to Figure 2 A movable roller 21 is provided inside the cooling tank 2. A cylinder and a slide are horizontally fixed on the inner wall of the cooling tank 2. The cylinder drives the movable roller 21 to slide in the slide.

[0035] refer to Figure 1 A wire-lifting device 8 is provided on the cooling tank 2. The wire-lifting device 8 includes a bidirectional screw 81, a moving block 82, a guide rod 83, and a second motor 84. The second motor 84 is fixed to the cooling tank 2. The bidirectional screw 81 is set parallel to the take-up roller 41 and is fixedly connected to the second motor 84. The guide rod 83 is parallel to the bidirectional screw 81 and fixedly connected to the cooling tank 2. The moving block 82 is threadedly connected to the bidirectional screw 81 and slidably connected to the guide rod 83. A lifting ring 85 is fixed on the moving block 82. The wire passes through the lifting ring 85 and is wound around the take-up roller 41. The lifting ring 85 drives the wire to move back and forth, so that the wire can be neatly gathered on the take-up roller 41.

[0036] The implementation principle of the corrosion-resistant high-brightness galvanized wire processing equipment in this application embodiment is as follows: This processing equipment achieves automated galvanizing of wire through the coordinated operation of the wire conveying device 3, the wire guiding device 5, and the wire take-up device 4, thereby improving production efficiency. The multiple wire shafts and spring rods in the wire guiding device 5 can precisely control the trajectory and tension of the wire in the galvanizing solution, ensuring the uniformity of galvanizing. The thickness detection device 6 can detect the thickness of the galvanized layer of the wire in a timely manner, and the detection position can be adjusted by moving components. The cooling tank 2 can cool the galvanized wire, improving the quality of the wire. The entire equipment has a reasonable structure and good stability. Compared with existing technologies, it greatly improves the processing quality and production efficiency of galvanized wire, and reduces labor and maintenance costs.

[0037] The embodiments described in this specific implementation are preferred embodiments of this application and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A corrosion-resistant, high-brightness galvanized wire processing equipment, characterized in that: The system includes a galvanizing tank (1), which is horizontally fixed on a workbench. The galvanizing tank (1) contains galvanizing liquid. The galvanizing tank (1) is equipped with a wire feeding device (3) and a wire take-up device (4). The wire feeding device (3) includes a wire feeding roller (31), on which wire is wound and is rotatably connected relative to the galvanizing tank (1). The wire take-up device (4) includes a take-up roller (41), which rotates relative to the galvanizing tank (1) and is connected to the wire feeding roller (31) via a transmission. The galvanizing tank (1) contains a wire guide device (5), which includes a wire guide frame, a first wire guide shaft, and a first wire guide rod. The wire guide frame is fixedly connected to the galvanizing tank (1), and the first wire guide rod is vertically fixed on the wire guide frame. The first wire guide shaft is rotatably connected to the first wire guide rod. The wire output by the wire feeding roller (31) is wound by the take-up roller (41) through the first wire guide shaft.

2. The corrosion-resistant high-brightness galvanized wire processing equipment according to claim 1, characterized in that: The conductor frame is also provided with a second conductor rod and a third conductor rod, which are fixedly connected to the conductor frame. The second conductor rod is a spring rod, and a second conductor shaft is rotatably mounted on the second conductor rod. A third conductor shaft is rotatably mounted on the third conductor rod. The second and third conductor shafts are both parallel to the first conductor shaft, and the wire is alternately wound around the first, second, and third conductor shafts.

3. The corrosion-resistant high-brightness galvanized wire processing equipment according to claim 2, characterized in that: A thickness detection device (6) is provided in the galvanizing tank (1). The detection device (6) includes a first clamping member (61) and a second clamping member (62). The first clamping member (61) and the second clamping member (62) are parallel to each other and are both horizontally arranged. A groove is provided on the side of the first clamping member (61) and the second clamping member (62) that are close to each other. The length direction of the groove is arranged along the conveying direction of the wire. A moving component (7) for driving the first clamping member (61) and the second clamping member (62) to move is provided in the galvanizing tank (1).

4. The corrosion-resistant high-brightness galvanized wire processing equipment according to claim 3, characterized in that: The moving component (7) includes a first connecting rod (71) and a second connecting rod (72). A first clamping member (61) is fixed to the first connecting rod (71), and a second clamping member (62) is slidably connected to the second connecting rod (72). The sliding direction of the second clamping member (62) is vertical. A rotating tooth (75) for driving the first connecting rod (71) and the second connecting rod (72) to move is provided in the galvanizing tank (1).

5. The corrosion-resistant high-brightness galvanized wire processing equipment according to claim 4, characterized in that: A first rack (73) is horizontally fixed on the first connecting rod (71), and a second rack (74) is horizontally fixed on the second connecting rod (72). A rotating tooth (75) is rotatably connected to the galvanizing tank (1), and the rotating tooth (75) meshes with the first rack (73) and the second rack (74) respectively.

6. The corrosion-resistant high-brightness galvanized wire processing equipment according to claim 4, characterized in that: A frame (721) is fixed on the second connecting rod (72), and a threaded rod (722) is rotatably connected inside the frame (721). The rotation axis of the threaded rod (722) is in the vertical direction. A screw block (723) is fixed on the second clamping member (62). The screw block (723) is threadedly connected to the threaded rod (722), and the screw block (723) slides within the frame (721).

7. The corrosion-resistant high-brightness galvanized wire processing equipment according to claim 1, characterized in that: The galvanizing tank (1) is adjacent to a cooling tank (2), which contains coolant. A through hole is provided between the cooling tank (2) and the galvanizing tank (1). A moving roller (21) is slidably arranged in the cooling tank (2), which is located between the wire guide device (5) and the take-up device (4).

8. The corrosion-resistant high-brightness galvanized wire processing equipment according to claim 7, characterized in that: The cooling tank (2) is provided with a wire lifting device (8), which includes a bidirectional screw (81), a moving block (82) and a guide rod (83). The bidirectional screw (81) is set parallel to the take-up roller (41) and rotates relative to the cooling tank (2). The guide rod (83) is parallel to the bidirectional screw (81) and fixedly connected to the cooling tank (2). The moving block (82) is threadedly connected to the bidirectional screw (81) and slidably connected to the guide rod (83). A lifting ring (85) is fixed on the moving block (82), and the wire passes through the lifting ring (85) and is wound on the take-up roller (41).

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