A surface treatment device for railway fittings
Patent Information
- Application Number
- CN202521612005.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-31
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-07-31
AI Technical Summary
[0003]针对上述情况,为克服现有技术的缺陷,本实用新型提供一种铁路配件表面处理装置,有效的解决了现有电泳涂漆装置的挂钩卡扣都是单独设置的,在大批量挂取工件时十分不便,需要依次进行卡合或解锁,从而增加了操作人员的劳动量,降低了工作效率的问题
[0008]与现有技术相比,本实用新型的有益效果为:使用时,操作人员启动伺服电机运转,伺服电机运转时带动驱动轴转动,驱动轴转动时通过主动齿轮带动从动齿轮转动,从动齿轮转动时带动螺纹套筒在轴套的内部旋转,螺纹套筒转动通过螺纹杆带动支撑臂上移,支撑臂移动时均带动限位块在限位槽的内部滑动,增加了支撑臂移动时的稳定性,支撑臂上移时均带动插杆沿着插套的内部上移,插杆上移时均带动档杆向上旋转打开,而后可以向挂钩上挂住铁路配件或取下铁路配件;使得本电泳涂漆装置的挂钩卡扣可以同步进行卡合或解锁,从而减少了操作人员的劳动量,提高了工作效率;
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Figure CN224768903U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of surface treatment devices, specifically a surface treatment device for railway parts. Background Technology
[0002] Electrophoretic coating equipment is a comprehensive device integrating automated transmission, multi-stage surface treatment, and environmental control. Through processes such as chemical pretreatment, electrodeposition coating, and high-temperature curing, it forms a uniform and dense protective coating on the surface of components. The device adopts a closed-loop circulation system, which can achieve efficient recycling of processing liquids and solvents, reducing environmental pollution and production costs. Its processing is highly automated, and it can precisely control the coating thickness and uniformity, significantly improving the corrosion resistance, wear resistance, and fatigue resistance of components. This device is widely used in the surface protection treatment of key components such as railway track fasteners, vehicle connectors, and bogie components. It can meet the stringent requirements of the railway industry for long service life and high reliability of components, and is suitable for the production of new railway components and the refurbishment and maintenance of existing components. The hooks and latches of existing electrophoretic coating equipment are all individually designed, which is very inconvenient when picking up and dropping a large number of workpieces. They need to be engaged or unengaged one by one, which increases the workload of operators and reduces work efficiency. Utility Model Content
[0003] In view of the above situation and to overcome the defects of the prior art, this utility model provides a surface treatment device for railway accessories, which effectively solves the problem that the hooks and buckles of the existing electrophoretic coating device are all set separately, which is very inconvenient when picking up and taking up a large number of workpieces. They need to be locked or unlocked one by one, which increases the workload of operators and reduces work efficiency.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a surface treatment device for railway parts, comprising a base, a device body fixedly mounted on the top of the base, an electric push rod fixedly mounted on the top of the device body, the transmission end of the electric push rod extending into the interior of the device body and fixedly mounted with a connecting frame, an equipment box fixedly mounted on the bottom of the connecting frame, sliders fixedly mounted on both ends of the equipment box, grooves formed on both sides of the inner wall of the device body, two sliders slidably mounted inside the two grooves, several connecting rods fixedly mounted at equal intervals in a ring at the bottom of the equipment box, hooks fixedly mounted on the bottom ends of the connecting rods, and stop bars rotatably mounted on one side of each connecting rod, an electric pool fixedly mounted on the top of the device body and inside the device body, a servo motor fixedly mounted on one side of the bottom of the connecting frame, a transmission component provided at the output end of the servo motor, the transmission component being connected to several stop bars in a transmission manner, and when the servo motor operates, power is output to several stop bars through the transmission component, causing the several stop bars to rotate and open / close.
[0005] Preferably, the transmission assembly includes a drive shaft, which is fixedly mounted on the output end of the servo motor. A bearing is rotatably mounted on the surface of the drive shaft. One side of the bearing is fixedly connected to the inner wall of one side of the connecting frame via a fixing rod. A drive gear is fixedly mounted on the top of the drive shaft. The top of the drive gear is rotatably connected to one side of the top of the connecting frame via a shaft seat.
[0006] Preferably, a driven gear is meshed with one side of the driving gear, a threaded sleeve is fixedly installed in the middle of the driven gear, a threaded rod is threadedly connected to the middle of the threaded sleeve, the bottom end of the threaded rod extends into the inside of the equipment box and is fixedly installed with a support arm, a bushing is rotatably installed on the surface of the threaded sleeve, a support frame is fixedly installed on the surface of the bushing, and the bottom of the support frame is fixedly connected to the equipment box.
[0007] Preferably, limit blocks are fixedly installed at both ends of the support arm, and limit grooves are opened on the inner walls of both ends of the equipment box. The two limit blocks are slidably installed inside the two limit grooves. Several plug rods are rotatably installed at equal intervals in a ring at the bottom of the support arm. The lower ends of the plug rods extend to the bottom of the equipment box and are rotatably connected to the corresponding stop rods. The surface of the plug rods is covered with plug sleeves, and the plug sleeves are fixedly connected to the bottom of the equipment box.
[0008] Compared with the prior art, the beneficial effects of this utility model are as follows: During use, the operator starts the servo motor, which drives the drive shaft to rotate. The drive shaft's rotation drives the driven gear to rotate via the active gear. The driven gear's rotation causes the threaded sleeve to rotate inside the bushing. The rotation of the threaded sleeve drives the support arm to move upwards via the threaded rod. As the support arm moves, the limiting block slides inside the limiting groove, increasing the stability of the support arm's movement. The upward movement of the support arm also drives the insertion rod to move upwards along the inside of the bushing. The upward movement of the insertion rod also drives the stop lever to rotate upwards and open, allowing railway parts to be hooked or removed from the hook. This enables the hook and latch of the electrophoretic coating device to engage or unlock simultaneously, thereby reducing the operator's workload and improving work efficiency. After the operator hangs the railway parts, the operator starts the electric push rod to move the connecting frame down. When the connecting frame moves down, it also moves the equipment box down. When the equipment box moves down, the slider slides inside the slide groove, which increases the stability of the equipment box when it moves. When the equipment box moves down, it drives several hooks to move down through several connecting rods, thereby moving the railway parts into the electric pool for surface treatment. Attached Figure Description
[0009] The accompanying drawings are provided to further understand the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation thereof.
[0010] In the attached diagram: Figure 1 This is a schematic diagram of the orthographic section of the surface treatment device for railway accessories of this utility model; Figure 2 This utility model Figure 1 A magnified schematic diagram of the central part of the structure; Figure 3 This utility model Figure 2 Enlarged structural diagram at point A in the middle; In the diagram: 1. Base; 2. Main body of the device; 3. Electric push rod; 4. Connecting frame; 5. Equipment box; 6. Slider; 7. Slide groove; 8. Connecting rod; 9. Hook; 10. Stop bar; 11. Servo motor; 12. Drive shaft; 13. Bearing; 14. Fixed rod; 15. Drive gear; 16. Shaft seat; 17. Driven gear; 18. Threaded sleeve; 19. Threaded rod; 20. Shaft sleeve; 21. Support frame; 22. Support arm; 23. Limiting block; 24. Limiting groove; 25. Insert rod; 26. Insert sleeve; 27. Electric swimming pool. Detailed Implementation
[0011] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0012] Depend on Figures 1 to 3 The present invention includes a base 1, a device body 2 fixedly mounted on the top of the base 1, an electric push rod 3 fixedly mounted on the top of the device body 2, a connecting frame 4 fixedly mounted on the transmission end of the electric push rod 3 extending into the interior of the device body 2, and an equipment box 5 fixedly mounted on the bottom of the connecting frame 4, sliders 6 fixedly mounted on both ends of the equipment box 5, grooves 7 being provided on both sides of the inner wall of the device body 2, and two sliders 6 being slidably mounted inside the two grooves 7, a plurality of connecting rods 8 being fixedly mounted in a ring at equal intervals on the bottom of the equipment box 5, hooks 9 being fixedly mounted on the bottom end of each connecting rod 8, and stop bars 10 being rotatably mounted on one side of each connecting rod 8, an electric pool 27 being fixedly mounted on the top of the device body 2 and located inside the device body 2, and a servo motor 11 being fixedly mounted on one side of the bottom of the connecting frame 4, the output end of the servo motor 11 being provided with a transmission component, the transmission component being connected to the plurality of stop bars 10, and when the servo motor 11 is running, it outputs power to the plurality of stop bars 10 through the transmission component, causing the plurality of stop bars 10 to rotate and open.
[0013] In use, the operator starts the servo motor 11, which drives the transmission component to operate. When the transmission component operates, it drives several levers 10 to rotate upward synchronously and open. Then, railway parts can be hooked onto or removed from the hook 9. This allows the hooks and latches of the electrophoretic coating device to engage or unlock synchronously, thereby reducing the workload of the operator and improving work efficiency.
[0014] The transmission assembly includes a drive shaft 12, which is fixedly installed at the output end of the servo motor 11. A bearing 13 is rotatably mounted on the surface of the drive shaft 12. One side of the bearing 13 is fixedly connected to the inner wall of one side of the connecting frame 4 through a fixing rod 14. A drive gear 15 is fixedly installed on the top of the drive shaft 12. The top of the drive gear 15 is rotatably connected to one side of the top of the inner part of the connecting frame 4 through a bearing seat 16. A driven gear 17 is meshed with one side of the driving gear 15. A threaded sleeve 18 is fixedly installed in the middle of the driven gear 17. A threaded rod 19 is threadedly connected to the middle of the threaded sleeve 18. The bottom end of the threaded rod 19 extends into the interior of the equipment box 5 and is fixedly installed with a support arm 22. A bushing 20 is rotatably installed on the surface of the threaded sleeve 18. A support frame 21 is fixedly installed on the surface of the bushing 20. The bottom of the support frame 21 is fixedly connected to the equipment box 5.
[0015] The operator starts the servo motor 11 to run. When the servo motor 11 runs, it drives the drive shaft 12 to rotate. When the drive shaft 12 rotates, it drives the driven gear 17 to rotate through the drive gear 15. When the driven gear 17 rotates, it drives the threaded sleeve 18 to rotate inside the bushing 20.
[0016] Limiting blocks 23 are fixedly installed at both ends of the support arm 22. Limiting grooves 24 are opened on the inner walls of both ends of the equipment box 5. The two limiting blocks 23 are slidably installed inside the two limiting grooves 24. Several insert rods 25 are rotatably installed in a ring at equal intervals at the bottom of the support arm 22. The lower ends of the insert rods 25 extend to the bottom of the equipment box 5 and are rotatably connected to the corresponding stop rods 10. Insert sleeves 26 are fitted on the surface of the insert rods 25. The insert sleeves 26 are fixedly connected to the bottom of the equipment box 5.
[0017] The rotation of the threaded sleeve 18 drives the support arm 22 to move upward via the threaded rod 19. When the support arm 22 moves, it drives the limiting block 23 to slide inside the limiting groove 24, which increases the stability of the support arm 22 when it moves. When the support arm 22 moves upward, it drives the insertion rod 25 to move upward along the inside of the insertion sleeve 26. When the insertion rod 25 moves upward, it drives the stop lever 10 to rotate upward and open.
Claims
1. A railway fitting surface treatment apparatus comprising a base (1), characterised in that: The device body (2) is fixedly installed on the top of the base (1). An electric push rod (3) is fixedly installed on the top of the device body (2). The transmission end of the electric push rod (3) extends into the interior of the device body (2) and is fixedly installed with a connecting frame (4). An equipment box (5) is fixedly installed at the bottom of the connecting frame (4). Slider blocks (6) are fixedly installed at both ends of the equipment box (5). Slide grooves (7) are opened on both sides of the inner wall of the device body (2). Two sliders (6) are slidably installed inside the two slide grooves (7). Several connecting rods are fixedly installed in a ring at equal intervals at the bottom of the equipment box (5). (8) Hooks (9) are fixedly installed at the bottom of the connecting rod (8). A stop bar (10) is rotatably installed on one side of the connecting rod (8). An electric pool (27) is fixedly installed on the top of the main body (2) and inside the main body (2). A servo motor (11) is fixedly installed on one side of the bottom of the connecting frame (4). A transmission component is provided at the output end of the servo motor (11). The transmission component is connected to several stop bars (10). When the servo motor (11) is running, it outputs power to several stop bars (10) through the transmission component, so that several stop bars (10) can rotate and open.
2. A railway fitting surface treatment apparatus according to claim 1, characterised in that: The transmission assembly includes a drive shaft (12), which is fixedly installed at the output end of the servo motor (11). A bearing (13) is rotatably installed on the surface of the drive shaft (12). One side of the bearing (13) is fixedly connected to the inner wall of one side of the connecting frame (4) through a fixing rod (14). A drive gear (15) is fixedly installed on the top of the drive shaft (12). The top of the drive gear (15) is rotatably connected to one side of the top of the inner part of the connecting frame (4) through a shaft seat (16).
3. A railway fitting surface treatment apparatus according to claim 2, wherein: One side of the driving gear (15) is meshed with a driven gear (17). A threaded sleeve (18) is fixedly installed in the middle of the driven gear (17). A threaded rod (19) is threadedly connected in the middle of the threaded sleeve (18). The bottom end of the threaded rod (19) extends into the inside of the equipment box (5) and is fixedly installed with a support arm (22). A bushing (20) is rotatably installed on the surface of the threaded sleeve (18). A support frame (21) is fixedly installed on the surface of the bushing (20). The bottom of the support frame (21) is fixedly connected to the equipment box (5).
4. A railway fitting surface treatment apparatus according to claim 3, wherein: Both ends of the support arm (22) are fixedly installed with limit blocks (23), and both ends of the inner wall of the equipment box (5) are provided with limit grooves (24). The two limit blocks (23) are slidably installed inside the two limit grooves (24). Several plug rods (25) are rotatably installed at equal intervals in a ring at the bottom of the support arm (22). The lower ends of the plug rods (25) extend to the bottom of the equipment box (5) and are rotatably connected to the corresponding stop rods (10). The surface of the plug rods (25) is covered with plug sleeves (26), and the plug sleeves (26) are fixedly connected to the bottom of the equipment box (5).