A high shrinkage polyester wool-like yarn drafting device
Patent Information
- Application Number
- CN202522417255.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-14
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-11-14
AI Technical Summary
[0005]本实用新型的目的是提供一种高收缩涤纶仿毛纱线牵伸装置,以解决技术中上料速度较慢,上料便捷性较低的问题
1.本实用新型通过升降组件对第二柔性辊的高度位置进行调节,上料的过程中,将第二柔性辊调节至第一柔性辊的下侧,此时将多组纱线直接从第一柔性辊和第二柔性辊之间穿过即可完成上料,接着利用升降组件将第二柔性辊向上抬升,使纱线在第一柔性辊和第二柔性辊之间形成S形,利用驱动件带动第一柔性辊和第二柔性辊进行转动,即可对纱线进行牵引,有效提高上料便捷性,提高上料速度,进而提高对纱线的加工效率;
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Figure CN224768948U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of yarn production equipment, specifically to a high-shrinkage polyester wool-like yarn drafting device. Background Technology
[0002] A drafting machine is a mechanical device used in the drafting and twisting process of yarn production. After the yarn spun by the spinning machine is drafted and twisted, it has certain linear density, strength, elongation and other physical properties, and can be used directly or after texturing for weaving.
[0003] Among them, announcement number CN221588793U discloses a yarn synchronous drafting device, including a drafting device base plate, a drafting device support side plate fixedly connected to the top of the drafting device base plate, a drafting roller assembly provided on one side of the drafting device support side plate, and a transmission assembly installed on the other side of the drafting device support side plate. A yarn winding assembly is installed at one end of the drafting device base plate, and an L-shaped support seat is fixedly connected to the other end of the drafting device base plate. A yarn bundling ring is fixedly connected to the top of the L-shaped support seat. The drafting roller assembly includes a yarn drafting roller, a separating baffle, and an electric heating rod. This utility model facilitates the simultaneous drafting of multiple yarns, ensures that the yarns are mixed and entangled together during the drafting process, and heats the yarns during the drafting process to enhance their elasticity.
[0004] The device requires the yarn to pass through the drafting roller assembly, which drafts the yarn. However, in the drafting process of high-shrinkage polyester wool-like yarn, the yarn needs to be drafted multiple times, requiring multiple sets of drafting rollers to be used in coordination. The yarn needs to pass through multiple sets of drafting rollers in an S-shape at once, and multiple sets of yarn need to be drafted simultaneously each time, resulting in a slow feeding speed and low feeding convenience. Therefore, it is necessary to invent a high-shrinkage polyester wool-like yarn drafting device to solve the above problems. Utility Model Content
[0005] The purpose of this invention is to provide a high-shrinkage polyester wool-like yarn drafting device to solve the problems of slow feeding speed and low feeding convenience in the technology.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a high-shrinkage polyester wool-like yarn drafting device, comprising a mounting plate, wherein multiple sets of first flexible rollers are rotatably connected to the surface of the mounting plate, and positioning grooves are provided on the surface of the mounting plate at positions between two sets of first flexible rollers, and a lifting assembly is installed on the rear side of the positioning grooves. The lifting assembly includes a lifting frame, a linear guide rail, a lifting screw, a lifting plate, a mounting base, a linear slide plate, a housing, an electric motor, a transmission gear, a first toothed belt, a bidirectional hydraulic cylinder, a locking block, and a second toothed belt. A second flexible roller is fixedly connected to the front side of the mounting base, and a driving component is installed on the rear side of both the mounting plate and the lifting plate.
[0007] By adopting the above technical solution, the lifting component is used to adjust the position of the second flexible roller. During the feeding process, the second flexible roller is adjusted to the lower side of the first flexible roller. At this time, multiple sets of yarns can be fed directly through the first and second flexible rollers. Then, the lifting component is used to lift the second flexible roller upward, so that the yarn forms an S-shape between the first and second flexible rollers. During the drafting process, the driving component drives the first and second flexible rollers to rotate.
[0008] Optionally, both the first flexible roller and the second flexible roller are metal rollers with a silicone pad layer covering the surface, and the surface of the silicone pad layer has multiple sets of grooves.
[0009] By adopting the above technical solution, the silicone pad layer on the surface of the flexible roller has a certain elasticity, which can provide a more uniform pressure distribution when in contact with the yarn, reduce damage to the yarn, and at the same time improve the friction of the flexible roller surface, which can better hold the yarn and prevent slippage.
[0010] Optionally, the lifting frame is fixedly connected to the rear surface of the mounting plate, linear guide rails are fixedly connected to the inner walls of both sides of the lifting frame, linear slide plates are fixedly connected to both ends of the lifting plate, the linear slide plates are slidably connected to the linear guide rails, the mounting base is rotatably connected to the surface of the lifting plate, and the front end of the mounting base is slidably connected to the positioning groove.
[0011] By adopting the above technical solution, the linear guide rail and the linear slide plate work together to position the lifting plate, so that the lifting plate slides vertically inside the linear guide rail.
[0012] Optionally, the lifting screw is rotatably connected to the inner side of the linear guide rail, and the linear guide rail is threadedly connected to the inner side of the linear slide plate.
[0013] By adopting the above technical solution, the two sets of lifting screws rotate synchronously to adjust the height of the linear slide and the lifting plate.
[0014] Optionally, transmission gears are provided on both the left and right sides of the upper end of the lifting frame, the upper end of the lifting screw passes through the top wall of the lifting frame and is fixedly connected to the transmission gear on the same side, the first toothed belt is meshed with two sets of transmission gears at the upper end of the lifting frame, and the second toothed belt is meshed with two sets of transmission gears that are close to each other between the two sets of lifting frames.
[0015] By adopting the above technical solution, the first toothed belt cooperates with two sets of transmission gears to drive the two sets of lifting screws inside the same set of lifting frames to rotate synchronously, and the second toothed belt is used to drive the lifting screws between two adjacent sets of lifting frames to rotate synchronously, thereby realizing the synchronous rotation of the lifting screws inside multiple sets of lifting frames.
[0016] Optionally, the equipment housing is disposed outside the transmission gear, the first toothed belt and the second toothed belt, the lower end of the equipment housing is fixedly connected to the upper end of the lifting frame, the electric motor is fixedly installed on the upper end of the rightmost equipment housing, and the electric motor is fixedly connected to the upper end of the right transmission gear.
[0017] By adopting the above technical solution, the equipment housing is used to protect the transmission gear, the first toothed belt, and the second toothed belt, and the electric motor is used to drive the rightmost transmission gear to rotate.
[0018] Optionally, the bidirectional hydraulic cylinder is fixedly installed at the middle position of the upper end of the lifting frame, and locking blocks are fixedly connected to the outer ends of the piston rods on both sides of the bidirectional hydraulic cylinder.
[0019] By adopting the above technical solution, the bidirectional hydraulic cylinder is used to push the two locking blocks outwards synchronously, so that they abut against the surfaces of the two transmission gears, thereby locking and fixing the two sets of transmission gears and improving the stability of the lifting plate during use.
[0020] Optionally, the driving component includes a reducer and a motor, the output end of the reducer being fixedly connected to the rear end of the mounting base and the first flexible roller, and the output end of the motor being fixedly connected to the input end of the reducer.
[0021] By adopting the above technical solution, the reducer and the motor work together to drive the first flexible roller and the mounting base, and the mounting base drives the second flexible roller to rotate. At the same time, the reducer allows for free adjustment of the rotation speed of the first and second flexible rollers.
[0022] The technical effects and advantages provided by this utility model in the above technical solution are as follows: 1. This utility model adjusts the height of the second flexible roller using a lifting assembly. During the feeding process, the second flexible roller is adjusted to the lower side of the first flexible roller. At this time, multiple sets of yarn can be directly passed between the first and second flexible rollers to complete the feeding. Then, the lifting assembly is used to lift the second flexible roller upward, so that the yarn forms an S-shape between the first and second flexible rollers. The driving component drives the first and second flexible rollers to rotate, which can pull the yarn, effectively improving the convenience and speed of feeding, and thus improving the processing efficiency of the yarn. 2. This utility model features a structure in which both the first and second flexible rollers are metal rollers with silicone pads covering their surfaces. The silicone pads on the surface of the flexible rollers have a certain degree of elasticity, which can provide a more uniform pressure distribution when in contact with the yarn, reducing damage to the yarn. At the same time, it can increase the friction of the surface of the flexible rollers, allowing for better gripping of the yarn and preventing slippage. Attached Figure Description
[0023] Figure 1 This is a schematic diagram of the overall front structure of this utility model. Figure 1 (In the loading state); Figure 2 This is a schematic diagram of the overall front structure of this utility model. Figure 2 (Under stretching conditions); Figure 3 This is a schematic diagram of the overall rear structure of this utility model; Figure 4 This is a schematic diagram of the lifting frame structure of this utility model; Figure 5 This is a schematic diagram of the lifting plate structure of this utility model; Figure 6 This is a schematic diagram of the transmission gear and the first toothed belt structure of this utility model.
[0024] Explanation of reference numerals in the attached figures: 1. Mounting plate; 11. First flexible roller; 12. Positioning groove; 2. Lifting frame; 21. Linear guide rail; 22. Lifting screw; 23. Lifting plate; 24. Mounting base; 25. Linear sliding plate; 3. Equipment housing; 31. Electric motor; 32. Transmission gear; 33. First toothed belt; 34. Bidirectional hydraulic cylinder; 35. Locking block; 36. Second toothed belt; 4. Second flexible roller; 5. Drive component; 51. Reducer; 52. Motor. Detailed Implementation
[0025] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.
[0026] This utility model provides, for example Figures 1 to 6The high-shrinkage polyester wool-like yarn drawing device shown includes a mounting plate 1. Multiple sets of first flexible rollers 11 are rotatably connected to the surface of the mounting plate 1. Positioning grooves 12 are provided on the surface of the mounting plate 1 between two sets of first flexible rollers 11. A lifting assembly is installed on the rear side of the positioning grooves 12. The lifting assembly includes a lifting frame 2, a linear guide rail 21, a lifting screw 22, a lifting plate 23, a mounting base 24, a linear slide plate 25, a housing 3, an electric motor 31, a transmission gear 32, a first toothed belt 33, a bidirectional hydraulic cylinder 34, a locking block 35, and a second toothed belt 36. A second flexible roller 4 is fixedly connected to the front side of the mounting base 24. Both the first flexible rollers 11 and the second flexible roller 4 are metal rollers with a silicone pad layer covering the surface. Multiple sets of grooves are provided on the surface of the silicone pad layer.
[0027] In this process, the yarn is passed through multiple sets of first flexible rollers 11 and second flexible rollers 4 in an S-shape, and the first flexible rollers 11 and second flexible rollers 4 work together to stretch the yarn.
[0028] During the feeding process, the electric motor 31, transmission gear 32, first toothed belt 33, second toothed belt 36 and lifting screw 22 work together to drive the lifting plate 23 to rise and fall, thereby adjusting the height of the second flexible roller 4 to the lower side of the first flexible roller 11. At this time, the yarn only needs to pass through the multiple sets of first flexible rollers 11 and second flexible rollers 4 in a straight line, which makes it easy to get multiple sets of yarn into different grooves inside the second flexible roller 4. When the second flexible roller 4 rises, it cooperates with the first flexible roller 11 to automatically adjust the yarn into an S-shape and get the yarn into the groove on the surface of the first flexible roller 11, effectively improving the convenience of feeding.
[0029] As a preferred embodiment, a drive component 5 is installed on the rear side of both the mounting plate 1 and the lifting plate 23. The drive component 5 includes a reducer 51 and a motor 52. The output end of the reducer 51 is fixedly connected to the rear end of the mounting base 24 and the first flexible roller 11, and the output end of the motor 52 is fixedly connected to the input end of the reducer 51.
[0030] In addition, during the yarn drafting process, the motor 52 and the reducer 51 work together to drive multiple sets of first flexible rollers 11 and second flexible rollers 4 to rotate, thereby driving the yarn to move and drafting the yarn. The speed of the multiple sets of first flexible rollers 11 and second flexible rollers 4 can be adjusted individually through the drive unit 5.
[0031] See Figures 3 to 6The lifting frame 2 is fixedly connected to the rear surface of the mounting plate 1. Linear guide rails 21 are fixedly connected to the inner walls of both sides of the lifting frame 2. Linear sliding plates 25 are fixedly connected to both ends of the lifting plate 23. The linear sliding plates 25 are slidably connected to the linear guide rails 21. The mounting base 24 is rotatably connected to the surface of the lifting plate 23. The front end of the mounting base 24 is slidably connected to the positioning groove 12. The lifting screw 22 is rotatably connected to the inner side of the linear guide rail 21. The linear guide rail 21 is internally threadedly connected to the linear sliding plate 25. Transmission gears 32 are provided on both the left and right sides of the upper end of the lifting frame 2. The upper end of rod 22 passes through the top wall of lifting frame 2 and is fixedly connected to the transmission gear 32 on the same side. The first toothed belt 33 is meshed with the two sets of transmission gears 32 at the upper end of lifting frame 2. The second toothed belt 36 is meshed with the two sets of transmission gears 32 that are close to each other between the two sets of lifting frames 2. The equipment housing 3 is located outside the transmission gear 32, the first toothed belt 33 and the second toothed belt 36. The lower end of the equipment housing 3 is fixedly connected to the upper end of lifting frame 2. The electric motor 31 is fixedly installed at the upper end of the rightmost equipment housing 3. The electric motor 31 is fixedly connected to the upper end of the rightmost transmission gear 32.
[0032] Specifically, during the height adjustment of the second flexible roller 4, the electric motor 31 is started. The output end of the electric motor 31 drives the rightmost transmission gear 32 to rotate. With the cooperation of the first toothed belt 33, it drives the two sets of transmission gears 32 in the same lifting frame 2 to rotate synchronously. At the same time, with the cooperation of the second toothed belt 36, it drives the transmission gears 32 in multiple sets of lifting frames 2 to rotate synchronously, thereby driving multiple sets of lifting screws 22 to rotate synchronously. The two sets of lifting screws 22 on the inner side of the same lifting frame 2 cooperate with the linear slide plate 25 to drive the lifting plate 23 on the inner side of the lifting frame 2 to rise and fall, thereby adjusting the height of the lifting plate 23. The lifting plate 23 adjusts the height of the second flexible roller 4 through the mounting base 24.
[0033] As a preferred embodiment, the bidirectional hydraulic cylinder 34 is fixedly installed at the middle position of the upper end of the lifting frame 2, and locking blocks 35 are fixedly connected to the outer ends of the piston rods on both sides of the bidirectional hydraulic cylinder 34.
[0034] In addition, when the lifting plate 23 is adjusted to the upper end of the assembly, the bidirectional hydraulic cylinder 34 is activated. The bidirectional hydraulic cylinder 34 pushes out the piston rods on both sides simultaneously, thereby abutting the locking block 35 against the sides of the transmission gears 32 on both sides, locking and fixing the transmission gears 32, and improving the stability of the second flexible roller 4 during the stretching process.
[0035] The working principle of this utility model is as follows: The height of the second flexible roller 4 is adjusted by the lifting component. During the feeding process, the second flexible roller 4 is adjusted to the lower side of the first flexible roller 11. At this time, multiple sets of yarns can be directly passed between the first flexible roller 11 and the second flexible roller 4 to complete the feeding. Then, the lifting component is used to lift the second flexible roller 4 upward, so that the yarn forms an S-shape between the first flexible roller 11 and the second flexible roller 4. The driving component 5 drives the first flexible roller 11 and the second flexible roller 4 to rotate, which can pull the yarn, effectively improving the convenience and speed of feeding, and thus improving the processing efficiency of the yarn. At the same time, since both the first flexible roller 11 and the second flexible roller 4 are metal rollers with silicone pads on their surfaces, the silicone pads on the surface of the flexible rollers have a certain elasticity, which can provide a more uniform pressure distribution when in contact with the yarn, reducing damage to the yarn. At the same time, it increases the friction of the surface of the flexible rollers, which can better hold the yarn and prevent slippage.
[0036] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A high shrinkage polyester wool-like yarn drafting device comprising a mounting plate (1), characterized in that: The surface of the mounting plate (1) is rotatably connected to multiple sets of first flexible rollers (11). The mounting plate (1) is provided with positioning grooves (12) at the positions between the two sets of first flexible rollers (11). A lifting assembly is installed on the rear side of the positioning groove (12). The lifting assembly includes a lifting frame (2), a linear guide rail (21), a lifting screw (22), a lifting plate (23), a mounting base (24), a linear slide plate (25), an equipment housing (3), an electric motor (31), a transmission gear (32), a first toothed belt (33), a bidirectional hydraulic cylinder (34), a locking block (35), and a second toothed belt (36). The front side of the mounting base (24) is fixedly connected to a second flexible roller (4). A driving component (5) is installed on the rear side of both the mounting plate (1) and the lifting plate (23).
2. A high shrinkage polyester wool-like yarn drafting device according to claim 1, characterized in that: The first flexible roller (11) and the second flexible roller (4) are both metal rollers with silicone pads covering the surface, and the surface of the silicone pads has multiple sets of grooves.
3. A high shrinkage polyester wool-like yarn drafting device according to claim 1, characterized in that: The lifting frame (2) is fixedly connected to the rear surface of the mounting plate (1). Linear guide rails (21) are fixedly connected to the inner walls of both sides of the lifting frame (2). Linear slide plates (25) are fixedly connected to both ends of the lifting plate (23). The linear slide plates (25) are slidably connected to the linear guide rails (21). The mounting base (24) is rotatably connected to the surface of the lifting plate (23). The front end of the mounting base (24) is slidably connected to the positioning groove (12).
4. A high shrinkage polyester wool-like yarn drafting device according to claim 3, characterized in that: The lifting screw (22) is rotatably connected to the inner side of the linear guide (21), and the linear guide (21) is internally threadedly connected to the linear slide plate (25).
5. A high shrinkage polyester wool-like yarn drafting device according to claim 4, characterized in that: The upper end of the lifting frame (2) is provided with transmission gears (32) on both the left and right sides. The upper end of the lifting screw (22) passes through the top wall of the lifting frame (2) and is fixedly connected to the transmission gear (32) on the same side. The first toothed belt (33) meshes with the two sets of transmission gears (32) at the upper end of the lifting frame (2). The second toothed belt (36) meshes with the two sets of transmission gears (32) that are close to each other between the two sets of lifting frames (2).
6. A high shrinkage polyester wool-like yarn drafting device according to claim 1, characterized in that: The equipment housing (3) is located on the outside of the transmission gear (32), the first toothed belt (33) and the second toothed belt (36). The lower end of the equipment housing (3) is fixedly connected to the upper end of the lifting frame (2). The electric motor (31) is fixedly installed on the upper end of the rightmost equipment housing (3). The electric motor (31) is fixedly connected to the upper end of the right transmission gear (32).
7. A high shrinkage polyester wool-like yarn drafting device according to claim 1, characterized in that: The bidirectional hydraulic cylinder (34) is fixedly installed at the middle position of the upper end of the lifting frame (2), and the outer ends of the piston rods on both sides of the bidirectional hydraulic cylinder (34) are fixedly connected with locking blocks (35).
8. A high shrinkage polyester wool-like yarn drafting device according to claim 1, characterized in that: The drive unit (5) includes a reducer (51) and a motor (52). The output end of the reducer (51) is fixedly connected to the rear end of the mounting base (24) and the first flexible roller (11), and the output end of the motor (52) is fixedly connected to the input end of the reducer (51).
Citation Information
Patent Citations
Synchronous yarn drafting device
CN221588793U