Polyester yarn elasticizer
Patent Information
- Application Number
- CN202522212503.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-20
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-10-20
AI Technical Summary
[0003]目前的加弹机在使用过程中,涤纶丝在进行加热过程中,加热空间过大,热空气不能在较为狭小的空间内对单根涤纶丝进行全面包裹,涤纶丝的加热不够充分高效,导致涤纶丝加弹后弹性定型效果欠佳,针对现有技术的所存在的技术问题,现提供一种涤纶丝加弹机,以解决上述技术问题
[0015] 1. This utility model, through the setting of multiple drying tubes and the conductive tubes connected to the drying tubes, allows hot air to be filled into the narrow space of the drying tubes, so that the polyester filaments passing through the inside of the drying tubes can be fully wrapped by the hot air, while greatly reducing heat loss. Each polyester filament is heated individually, making the heating of polyester filaments more efficient, and the elastic shaping effect of the polyester filaments after texturing is significantly improved.
Smart Images

Figure CN224768949U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of texturing machine technology, specifically a polyester filament texturing machine. Background Technology
[0002] Texturing machines are important textile machinery, mainly used to process untwisted yarn into elastic yarn. Texturing machines go through three major steps: stretching, twisting, and setting. First, the polyester yarn is stretched to make the fiber molecules more compact to increase strength. Then, the fibers are twisted by mechanical rotation to make them curl and gain elasticity. Finally, the curled structure is fixed by high temperature to make the elasticity more stable.
[0003] In current texturing machines, the heating space is too large during the heating process of polyester yarn, and the hot air cannot fully wrap around a single polyester yarn in a relatively small space. The heating of the polyester yarn is not sufficient and efficient, resulting in poor elasticity and shaping effect after texturing. In order to address the technical problems existing in the prior art, a polyester yarn texturing machine is provided to solve the above-mentioned technical problems. Utility Model Content
[0004] The purpose of this invention is to provide a polyester filament texturing machine to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A polyester filament texturing machine includes an insulation box and a heating box. Several heating sleeves are installed at equal intervals inside the insulation box. Each heating sleeve contains a drying tube, which is internally connected to the heating sleeve through a connecting hole on the side wall of the drying tube. Each drying tube is connected to a guide pipe, and adjacent guide pipes are connected through a bridge pipe. Polyester filaments pass through each drying tube. A heater for heating the internal air is installed in the heating box. An air pump connected to the heating box is installed inside the insulation box, and the outlet of the air pump is connected to the guide pipe. An airflow circulation assembly is installed between the drying tube and the heating box.
[0007] As an improvement of this utility model: the airflow circulation assembly includes a circulation box fixed on the heat preservation box, each of the drying tubes extends into the interior of the circulation box and communicates with the circulation box, and an airflow circulation pipe is installed between the circulation box and the heating box.
[0008] As an improvement of this utility model, the airflow circulation pipe passes through the inside of the insulation box.
[0009] As an improvement of this utility model: a filter box is embedded and fixed inside the heating box, an air inlet pipe located inside the heating box is embedded and fixed on the side wall of the filter box, an mounting bracket is installed on the top of the filter box, and several filter screens inserted into the filter box are fixed at the bottom of the mounting bracket.
[0010] As an improvement of this utility model: the filter screen is arranged opposite to the air inlet pipe, a dust collection hopper connected to it is installed at the bottom of the filter box, the dust collection hopper extends downward to the bottom of the heating box, and a base plate is installed at the bottom of the dust collection hopper.
[0011] As an improvement of this utility model: a rotating shaft I is rotatably installed inside the heat preservation box, and a number of auxiliary rotating wheels corresponding one-to-one with the drying tube are fixedly sleeved on the rotating shaft I. The auxiliary rotating wheels extend into the interior of the drying tube, and the polyester filaments pass around the auxiliary rotating wheels and extend to the outside of the heat preservation box.
[0012] As an improvement of this utility model: a rotating shaft II is rotatably installed at the bottom of the insulation box, and a number of feed guide wheels corresponding one-to-one with the auxiliary rotating wheel are fixedly sleeved on the rotating shaft II. A feed guide frame is fixed on the insulation box, and the polyester yarn passes around the feed guide wheels and through the feed guide frame.
[0013] As an improvement of this utility model: an auxiliary motor is fixed to the side wall of the heat preservation box, the output shaft of the auxiliary motor is coaxially fixed with the rotating shaft I, and the rotating shaft I and the rotating shaft II are connected by a belt pulley mechanism.
[0014] Compared with the prior art, the beneficial effects of this utility model are:
[0015] 1. This utility model, through the setting of multiple drying tubes and the conductive tubes connected to the drying tubes, allows hot air to be filled into the narrow space of the drying tubes, so that the polyester filaments passing through the inside of the drying tubes can be fully wrapped by the hot air, while greatly reducing heat loss. Each polyester filament is heated individually, making the heating of polyester filaments more efficient, and the elastic shaping effect of the polyester filaments after texturing is significantly improved.
[0016] 2. This utility model uses an airflow circulation pipe to circulate the hot air inside the drying tube to the heating box for secondary heating, avoiding direct heating of the external cold air. Furthermore, the airflow circulation pipe passes through the inside of the insulation box, using the residual heat of the airflow circulation pipe to insulate the insulation box, which greatly improves the efficiency of heat utilization and makes the polyester filament heating process more efficient and energy-saving. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0018] Figure 2This utility model Figure 1 A structural diagram from a certain perspective;
[0019] Figure 3 This utility model Figure 1 A schematic diagram of a partial structure;
[0020] Figure 4 This is a schematic diagram showing the connection of components such as the airflow circulation pipe, circulation box, heating sleeve, and drying pipe in this utility model.
[0021] Figure 5 This utility model Figure 4 Enlarged diagram of section A in the middle;
[0022] Figure 6 This utility model Figure 3 An exploded view of a partial structure.
[0023] In the diagram: 1-Insulation box, 2-Auxiliary motor, 3-Heating box, 4-Circulation box, 5-Polyester yarn, 6-Heating sleeve, 7-Drying tube, 8-Pulley mechanism, 9-Infeed guide, 10-Filter box, 11-Mounting frame, 12-Air circulation pipe, 13-Heater, 14-Infeed guide wheel, 15-Dust collection hopper, 16-Base plate, 17-Conducting pipe, 18-Auxiliary rotating wheel, 19-Connecting hole, 20-Shaft I, 21-Air pump, 22-Bridge pipe, 23-Inlet pipe, 24-Filter screen, 25-Shaft II. Detailed Implementation
[0024] The technical solution of the present invention will be further described in detail below with reference to specific embodiments:
[0025] For the first embodiment, please refer to... Figures 1-6 A polyester filament texturing machine includes an insulation box 1 and a heating box 3. Several heating sleeves 6 are installed at equal intervals inside the insulation box 1. Each heating sleeve 6 is equipped with a drying tube 7. The drying tube 7 and the heating sleeve 6 are internally connected through a connecting hole 19 opened on the side wall of the drying tube 7. Each drying tube 7 is connected to a guide tube 17. Two adjacent guide tubes 17 are connected through a bridge tube 22. Polyester filaments 5 pass through each drying tube 7. A heater 13 for heating the internal air is installed on the heating box 3. An air pump 21 connected to the heating box 3 is installed inside the insulation box 1. The outlet end of the air pump 21 is connected to the guide tube 17. An airflow circulation assembly is installed between the drying tube 7 and the heating box 3.
[0026] When texturing polyester filament 5 using this texturing machine, the polyester filament 5 is conveyed inside the drying tube 7. The air inside the heating chamber 3 is heated by the heater 13, and the hot air is drawn from the heating chamber 3 by the air pump 21. The hot air is conveyed along the guide tube 17 and the bridge tube 22, so that the hot air enters the interior of each heating sleeve 6. Then the hot air enters the drying tube 7 through the connecting hole 19, and finally the hot air heats the polyester filament 5 to achieve the elastic shaping effect of the polyester filament after texturing.
[0027] The airflow circulation assembly of this texturing machine includes a circulation box 4 fixed on the heat preservation box 1, each drying tube 7 extending into the interior of the circulation box 4 and communicating with the circulation box 4, and an airflow circulation pipe 12 connected between the circulation box 4 and the heating box 3, wherein the airflow circulation pipe 12 passes through the interior of the heat preservation box 1.
[0028] After the hot air enters the drying tube 7 and heats the polyester filament 5, it enters the circulation box 4. As the air pump 21 continuously draws air from the heating box 3, the pressure inside the heating box 3 is lower than the pressure inside the circulation box 4. The hot air inside the circulation box 4 will circulate back to the heating box 3 along the airflow circulation pipe 12 to replenish it, thus playing a secondary heating role. The air inside the heating box 3 heats up more quickly, making the heating temperature of the polyester filament 5 more stable and greatly improving the heating effect of the polyester filament 5.
[0029] During the process of the hot air inside the circulation box 4 circulating to the heating box 3 through the airflow circulation pipe 12, the hot air passes through the inside of the insulation box 1. That is, the part of the airflow circulation pipe 12 located inside the insulation box 1 can dissipate heat, which can raise the temperature of the insulation box 1 and further improve the insulation effect of the insulation box 1. It can effectively reduce the heat loss of the drying pipe 7, and at the same time realize the reuse of the waste heat of the hot air inside the circulation box 4, making the heating process of polyester yarn 5 of this texturing machine more energy-saving and efficient.
[0030] Second embodiment, please refer to Figures 1-6 In addition to the first embodiment, a filter box 10 is embedded and fixed inside the heating box 3. An air inlet pipe 23 located inside the heating box 3 is embedded and fixed on the side wall of the filter box 10. A mounting bracket 11 is installed on the top of the filter box 10, and several filter screens 24 inserted into the filter box 10 are fixed at the bottom of the mounting bracket 11. The filter screens 24 are arranged opposite to the air inlet pipe 23. A dust collection hopper 15 communicating with the filter box 10 is installed at the bottom of the filter box 10. The dust collection hopper 15 extends downward to the bottom of the heating box 3, and a base plate 16 is installed at the bottom of the dust collection hopper 15.
[0031] During the process of extracting hot air from the heating chamber 3 by the air pump 21, the hot air inside the heating chamber 3 enters the filter chamber 10 through the air inlet pipe 23. Then, the hot air passes through the filter screen 24 and enters the air pump 21, where it is pumped into the guide pipe 17. During this process, the hot air inside the heating chamber 3 can be filtered and purified, ensuring that the hot air wrapped in the polyester filament 5 is sufficiently pure, greatly reducing the pollution of the polyester filament 5 by dust, and preventing dust from accumulating and clogging the drying pipe 7.
[0032] Additionally, a rotating shaft I20 is rotatably installed inside the insulation box 1. Several auxiliary rotating wheels 18, each corresponding to a drying tube 7, are fixedly sleeved on the rotating shaft I20. Parts of the auxiliary rotating wheels 18 extend into the drying tube 7, and polyester filaments 5 pass around the auxiliary rotating wheels 18 and extend to the outside of the insulation box 1. A rotating shaft II25 is rotatably installed at the bottom of the insulation box 1. Several feed guide wheels 14, each corresponding to an auxiliary rotating wheel 18, are fixedly sleeved on the rotating shaft II25. A feed guide frame 9 is fixed on the insulation box 1, and polyester filaments 5 pass around the feed guide wheels 14 and through the feed guide frame 9. An auxiliary motor 2 is fixed to the side wall of the insulation box 1. The output shaft of the auxiliary motor 2 is coaxially fixed with the rotating shaft I20, and the rotating shaft I20 and rotating shaft II25 are connected by a belt pulley mechanism 8.
[0033] Based on the above structural configuration, during the conveying process of polyester filament 5, the auxiliary rotating wheel 18 and the feed guide wheel 14 guide the polyester filament 5, while the auxiliary motor 2 drives the rotating shaft I20 to rotate, thereby realizing the synchronous rotation of multiple auxiliary rotating wheels 18. At the same time, the rotating shaft I20 drives the rotating shaft II25 to rotate through the belt pulley mechanism 8, thereby realizing the synchronous rotation of multiple feed guide wheels 14. The feed guide wheel 14 and the auxiliary rotating wheel 18 rotate actively, and their linear speed is set to be the same as the conveying speed of the polyester filament 5. While guiding the polyester filament 5, the friction and scratching of the polyester filament 5 are reduced, which plays a good protective role for the polyester filament 5.
[0034] In summary, this invention, through the arrangement of multiple drying tubes 7 and a connecting pipe 17 communicating with the drying tubes 7, allows hot air to be filled into the narrow space of the drying tubes 7. This ensures that the polyester filaments 5 passing through the drying tubes 7 are fully enveloped by the hot air, while significantly reducing heat loss. Each polyester filament 5 is heated individually, resulting in more efficient heating and a significant improvement in the elasticity and shaping effect after texturing. Furthermore, the invention utilizes an airflow circulation pipe 12 to circulate the hot air inside the drying tubes 7 into the heating chamber 3 for secondary heating, avoiding direct heating of external cold air. The airflow circulation pipe 12 also passes through the insulation chamber 1, using its residual heat to insulate the chamber 1, greatly improving heat utilization efficiency and making the heating process of the polyester filaments 5 more efficient and energy-saving.
Claims
1. A polyester filament texturing machine, comprising an insulation box (1) and a heating box (3), characterized in that, The heat preservation box (1) is equipped with several heating sleeves (6) at equal intervals. Each heating sleeve (6) is equipped with a drying tube (7). The drying tube (7) and the heating sleeve (6) are internally connected through a connecting hole (19) on the side wall of the drying tube (7). Each drying tube (7) is connected with a guide tube (17). Two adjacent guide tubes (17) are connected through a bridge tube (22). Each drying tube (7) is filled with polyester yarn (5). The heating box (3) is equipped with a heater (13) for heating the internal air. The heat preservation box (1) is equipped with an air pump (21) connected to the heating box (3). The outlet end of the air pump (21) is connected to the guide tube (17). An airflow circulation assembly is installed between the drying tube (7) and the heating box (3).
2. The polyester filament texturing machine according to claim 1, characterized in that, The airflow circulation assembly includes a circulation box (4) fixed on the heat preservation box (1), each of the drying tubes (7) extends into the interior of the circulation box (4) and communicates with the circulation box (4), and an airflow circulation pipe (12) is installed between the circulation box (4) and the heating box (3).
3. A polyester filament texturing machine according to claim 2, characterized in that, The airflow circulation pipe (12) passes through the inside of the insulated box (1).
4. A polyester filament texturing machine according to claim 1, characterized in that, The heating box (3) is fitted with a filter box (10). The side wall of the filter box (10) is fitted with an air inlet pipe (23) located inside the heating box (3). The top of the filter box (10) is fitted with a mounting bracket (11). The bottom of the mounting bracket (11) is fitted with several filter screens (24) inserted into the filter box (10).
5. A polyester filament texturing machine according to claim 4, characterized in that, The filter screen (24) is arranged opposite to the air inlet pipe (23). A dust collection hopper (15) connected to the bottom of the filter box (10) is installed therewith. The dust collection hopper (15) extends downward to the bottom of the heating box (3). A bottom plate (16) is installed at the bottom of the dust collection hopper (15).
6. A polyester filament texturing machine according to claim 1, characterized in that, The heat preservation box (1) is rotatably installed with a rotating shaft I (20). Several auxiliary rotating wheels (18) corresponding one-to-one with the drying tube (7) are fixedly sleeved on the rotating shaft I (20). The auxiliary rotating wheels (18) extend into the interior of the drying tube (7). The polyester filament (5) passes around the auxiliary rotating wheels (18) and extends to the outside of the heat preservation box (1).
7. A polyester filament texturing machine according to claim 6, characterized in that, The bottom of the insulation box (1) is rotatably mounted with a rotating shaft II (25). Several feed guide wheels (14) corresponding one-to-one with the auxiliary rotating wheel (18) are fixedly sleeved on the rotating shaft II (25). The insulation box (1) is fixed with a feed guide frame (9). The polyester yarn (5) passes around the feed guide wheel (14) and through the feed guide frame (9).
8. A polyester filament texturing machine according to claim 7, characterized in that, An auxiliary motor (2) is fixed to the side wall of the heat preservation box (1). The output shaft of the auxiliary motor (2) is fixed coaxially with the rotating shaft I (20). The rotating shaft I (20) and the rotating shaft II (25) are connected by a belt pulley mechanism (8).