Intelligent barrel seaming machine

Abstract

The utility model discloses a clothing manufacturing equipment technical field's an intelligent cylinder type binding machine, including base, the base is just the top installation workbench board, the workbench board just the top installation sewing host body, sewing host rear is installed with antifriction guide slide, the antifriction guide slide right side is established with the locating mounting hole, the locating mounting hole just the top is fastened and installed with the bearing plate through bolt group, the bearing plate upper surface installs the first adjusting device, the bearing plate rear end is fastened and installed with the tension adjusting mechanism through bolt group, through the installation by first adjusting device, second adjusting device, limit guide roller etc.

Description

Technical Field

[0001] This utility model relates to the field of garment manufacturing equipment technology, and in particular to an intelligent tube-type cover-up sewing machine. Background Technology

[0002] In the current stage of garment manufacturing, when traditional tubular coverstitch machines are used to sew elastic bands onto trousers, operators need to use a regular sewing machine to initially fix the elastic band along the waistband of the trousers to create a positioning stitch. The trousers with the elastic band fixed are then transferred to the tubular coverstitch machine for secondary sewing reinforcement. This process relies on manual positioning and multiple clamping and transfer operations. With the increasing demand for automation and high-efficiency production in the garment manufacturing industry, more optimized technical solutions are needed to upgrade the sewing process. Existing tubular coverstitch machines rely on manual labor to initially attach elastic bands to trousers using a regular sewing machine. This process is not only labor-intensive and time-consuming, but also inefficient. Furthermore, the lack of tension control devices leads to uneven tension in the elastic band during sewing, resulting in inconsistent elastic band tightness and surface wrinkles. Due to the absence of an effective limiting structure, operators must pause after sewing a quarter turn to manually straighten the elastic band and trousers, further reducing production efficiency and compromising the consistency of sewing quality. Therefore, we propose an intelligent tubular coverstitch machine to address these problems. Utility Model Content

[0003] The purpose of this section is to outline some aspects of the embodiments of this utility model and to briefly introduce some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this utility model, to avoid obscuring the purpose of these documents, and such simplifications or omissions should not be used to limit the scope of this utility model.

[0004] Therefore, the purpose of this utility model is to provide an intelligent tubular coverstitch sewing machine that can solve the problem of existing tubular coverstitch sewing machines relying on manual labor to first use a regular sewing machine to preliminarily fix the elastic band to the trousers. This process not only consumes a lot of manpower and time and is inefficient, but also lacks a tension control device, which makes the elastic band prone to uneven tension during the sewing process, resulting in problems such as inconsistent elastic band tightness and surface wrinkles. Due to the lack of an effective limiting structure, the operator needs to stop the operation and manually straighten the elastic band and trousers every quarter turn during the sewing process, which reduces production efficiency and makes it difficult to ensure the stability of sewing quality.

[0005] To solve the above-mentioned technical problems, this utility model provides an intelligent tube-type coverstitch machine, which adopts the following technical solution: It includes a base, a worktable plate is fastened to the top of the base by bolts, a sewing clearance groove is provided on the worktable plate, a sewing main body is fastened to the right of the sewing clearance groove on the top of the worktable plate by bolts, a friction-reducing guide slider is fastened to the rear of the sewing needle hole of the sewing main body by bolts, a positioning mounting hole is provided on the right side of the sewing main body of the friction-reducing guide slider, a bearing plate is fastened to the top of the positioning mounting hole by bolts, a first adjusting device is fastened to the upper surface of the bearing plate by bolts, a first limiting roller is provided on the left side of the first adjusting device, and a tension adjusting mechanism is fastened to the rear end of the bearing plate by bolts.

[0006] Optionally, the tension adjustment mechanism includes a limiting guide roller and a second adjustment device. The rear end of the bearing plate is bent downward. The second adjustment device is fastened to the back of the bearing plate mounting part by a bolt group. A second limiting shaft roller is provided on the left side of the second adjustment device. The limiting guide roller is installed on the bearing plate mounting part by fastening bolts and can rotate around the axial direction. A guide plate and a limiting plate are fastened to the tail of the bearing plate by a bolt group. The guide plate is located directly above the limiting plate. The limiting plate has a horizontal circumferential structure. A preset angle is formed between the guide plate and the limiting plate.

[0007] Optionally, the first limiting roller further includes a first sliding support, and the first adjusting device includes a first limiting seat body, a first adjusting slider, a first adjusting bolt, and a first return spring. The first limiting seat body is fastened to the upper surface of the bearing plate by a bolt group. A first guide groove is provided inside the first limiting seat body. The first adjusting slider slides in cooperation with the first guide groove and can move in the vertical direction.

[0008] Optionally, the first adjusting slider is fastened to the first limiting seat by the first adjusting bolt, the first sliding support is movably installed in the first limiting seat, the first limiting roller is axially connected and installed on the left side of the first sliding support, the first sliding support is located at the lowest position of the first limiting seat, and the first reset spring is fastened between the first adjusting slider directly below and the first sliding support directly above.

[0009] Optionally, the second limiting roller includes a second sliding support, and the second adjusting device includes a second limiting seat body, a second adjusting slider, a second adjusting bolt, and a second return spring. The second limiting seat body is fastened to the upper surface of the bearing plate mounting part by a bolt group. A second guide groove is provided inside the second limiting seat body. The second adjusting slider slides in cooperation with the second guide groove and can move in the vertical direction. The second adjusting slider is fastened to the second limiting seat body by the second adjusting bolt. The second return spring is fastened between the top of the second adjusting slider and the bottom of the second sliding support.

[0010] Optionally, the limiting guide roller is axially movably mounted directly above the bearing plate mounting part, and the limiting guide roller is in tangential contact with the outer circumferential surface of the second limiting shaft roller. The surface of the friction-reducing guide slider is provided with a low friction coefficient coating to reduce the sliding resistance of the sewing material.

[0011] Optionally, a fastening wing is integrally formed on the right side of the support plate. The fastening wing is fastened to the head of the sewing machine body by means of bolts. The vertical position of the first adjusting slider in the first limiting seat is controlled by adjusting the tightness of the first adjusting bolt, thereby adjusting the elastic pressure of the first return spring and thus adjusting the pressure applied to the surface of the sewing material by the first limiting roller. The vertical position of the second adjusting slider in the second limiting seat is controlled by adjusting the tightness of the second adjusting bolt, thereby adjusting the elastic pressure of the second return spring and thus adjusting the pressure applied to the surface of the sewing material by the second limiting roller.

[0012] In summary, this utility model has at least one of the following beneficial effects: 1. By installing a multi-level tension control system consisting of a first adjustment device, a second adjustment device, and a limiting guide roller, and in conjunction with the flexibly adjustable first and second limiting rollers, dynamic adjustment of the elastic band and fabric tension during sewing is achieved. The low-friction coefficient coating on the surface of the friction-reducing guide slider reduces the material sliding resistance, thereby achieving the purpose of controlling sewing tension and reducing manual intervention.

[0013] 2. The fastening wing, integrally formed by the bearing plate, is bolted to the sewing main body to form a stable assembly structure, ensuring the stability of equipment operation. The first and second adjusting bolts are used to control the vertical position of the corresponding adjusting sliders, and the pressure applied to the limit roller is flexibly adjusted with the return spring to meet the needs of different sewing materials and processes, thereby improving the versatility of the equipment and simplifying the installation and maintenance process. Attached Figure Description

[0014] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a detailed structural diagram of a part of the present invention and the first adjusting device; Figure 3 This is a detailed structural diagram of a part of the present invention and the second adjustment device; Figure 4 This is a partial schematic diagram of the present invention.

[0016] Explanation of reference numerals in the attached drawings: 1. Base; 12. Workbench; 13. Sewing clearance groove; 2. Sewing machine body; 21. Anti-friction guide slider; 22. Positioning mounting hole; 3. Bearing plate; 31. Fastening wing; 4. First adjusting device; 41. First limiting roller; 411. First sliding support; 42. First limiting seat body; 421. First guide groove; 43. First adjusting slider; 44. First adjusting bolt; 45. First return spring; 5. Tension adjustment mechanism; 51. Limiting guide roller; 52. Second adjustment device; 521. Second limiting seat; 5211. Second guide groove; 522. Second adjusting slider; 523. Second adjusting bolt; 524. Second return spring; 53. Second limiting shaft roller; 531. Second sliding support; 6. Deflector plate; 7. Limiting plate. Detailed Implementation

[0017] The following is in conjunction with the appendix Figure 1-4 The present invention will be described in further detail below.

[0018] Example 1, refer to Figure 1-4 In this embodiment, to address the problem that existing tubular coverstitch machines rely on manual labor to initially fix the elastic band to the trousers using a regular sewing machine, a process that is not only labor-intensive and time-consuming but also inefficient, the lack of a tension control device leads to uneven tension in the elastic band during sewing, resulting in inconsistent elastic band tightness and surface wrinkles. Furthermore, due to the absence of an effective limiting structure, operators must pause after sewing a quarter turn to manually straighten the elastic band and trousers, further reducing production efficiency and compromising the stability of sewing quality. Therefore, this utility model discloses an intelligent tubular coverstitch machine. The system includes a base 1, a worktable 12 fastened to the top of the base 1 by bolts, a sewing clearance slot 13 on the worktable 12, a sewing main body 2 fastened to the right of the sewing clearance slot 13 on the top of the worktable 12 by bolts, a friction-reducing guide slider 21 fastened to the rear of the sewing needle on the sewing main body 2 by bolts, a positioning mounting hole 22 on the right side of the friction-reducing guide slider 21, a bearing plate 3 fastened to the top of the positioning mounting hole 22 by bolts, a first adjusting device 4 fastened to the upper surface of the bearing plate 3 by bolts, and a first limiting roller 41 on the left side of the first adjusting device 4. The tension adjustment mechanism 5 is fastened to the rear end of the support plate 3 by bolts. It forms a stable base structure with the mounting base 1, worktable 12, and sewing main body 2. It optimizes the sewing operation space in conjunction with the sewing clearance groove 13. The anti-friction guide slider 21 reduces the sliding resistance of the fabric and improves the smoothness of sewing. The positioning mounting hole and the support plate 3 facilitate the installation and fixation of the components. The first adjustment device 4 and the first limiting roller 41 realize the initial tension adjustment and limiting of the fabric. The tension adjustment mechanism 5 further controls the tension of the fabric. All components work together to improve sewing efficiency and simplify the operation process, realizing the tension control during the sewing of elastic bands and trousers.

[0019] The tension adjustment mechanism 5 includes a limiting guide roller 51 and a second adjustment device 52. The rear end of the bearing plate 3 is bent downward. The second adjustment device 52 is fastened to the back of the mounting part of the bearing plate 3 by a bolt group. A second limiting roller 53 is provided on the left side of the second adjustment device 52. The limiting guide roller 51 is installed on the mounting part of the bearing plate 3 by fastening bolts and can rotate around the axial direction. A guide plate 6 and a limiting plate 7 are fastened to the tail of the bearing plate 3 by a bolt group. The guide plate 6 is located directly above the limiting plate 7. The limiting plate 7 has a horizontal circumferential structure. A preset angle is formed between the guide plate 6 and the limiting plate 7. By installing a tension adjustment mechanism 5 consisting of a limiting guide roller 51 and a second adjustment device 52, and cooperating with the axially rotatable limiting guide roller 51 and the second limiting shaft roller 53, the tension of the fabric can be precisely and dynamically adjusted. The bending design of the bearing plate 3 and the second adjustment device 52 installed on the back optimize the spatial layout and ease of operation. The guide plate 6 and the limiting plate 7 guide the fabric and elastic band to be conveyed along a specific trajectory by a preset angle combination, ensuring uniform tension transmission and reducing the need for manual intervention.

[0020] The first limiting roller 41 also includes a first sliding support 411. The first adjusting device 4 includes a first limiting seat 42, a first adjusting slider 43, a first adjusting bolt 44, and a first return spring 45. The first limiting seat 42 is fastened to the upper surface of the bearing plate 3 by bolts. A first guide groove 421 is provided inside the first limiting seat 42. The first adjusting slider 43 slides with the first guide groove 421 and can move in the vertical direction. By installing the first adjusting device 4, which consists of the first sliding support 411, the first limiting seat 42, the first adjusting slider 43, the first adjusting bolt 44, and the first return spring 45, the vertical position of the first adjusting slider 43 can be flexibly adjusted by utilizing the sliding engagement between the first guide groove 421 inside the first limiting seat 42 and the first adjusting slider 43, and by adjusting the tightness of the first adjusting bolt 44. The first return spring 45 provides elastic force to the first sliding support 411, thereby achieving the purpose of adjusting the pressure of the first limiting roller 41 on the fabric.

[0021] The first adjusting slider 43 is fastened to the first limiting seat 42 by the first adjusting bolt 44. The first sliding support 411 is movably installed in the first limiting seat 42. The first limiting roller 41 is axially connected to the left side of the first sliding support 411. The first sliding support 411 is located at the lowest position of the first limiting seat 42. The first return spring 45 is fastened between the first adjusting slider 43 directly below and the first sliding support 411 directly above. By fastening the first adjusting slider 43 to the first limiting seat 42 with the first adjusting bolt 44 and cooperating with the movable installation of the first sliding support 411 in the first limiting seat 42, the first limiting roller 41 can move with the first sliding support 411. The first return spring 45 is located between the first adjusting slider 43 and the first sliding support 411. By adjusting the first adjusting bolt 44 to change the position of the first adjusting slider 43, the compression degree of the first return spring 45 can be controlled, thereby achieving the purpose of flexibly adjusting the tension of the first limiting roller 41 on the fabric.

[0022] The second limiting roller 53 includes a second sliding support 531, and the second adjusting device 52 includes a second limiting seat 521, a second adjusting slider 522, a second adjusting bolt 523, and a second return spring 524. The second limiting seat 521 is fastened to the upper surface of the mounting part of the bearing plate 3 by a bolt group. A second guide groove 5211 is provided inside the second limiting seat 521. The second adjusting slider 522 slides in the second guide groove 5211 and can move in the vertical direction. The second adjusting slider 522 is fastened to the second limiting seat 521 by the second adjusting bolt 523, and the second return spring 524 is fastened to the top of the second adjusting slider 522. Between the second sliding support 531 and the second sliding support 531, a second adjusting device 52 is installed. This device consists of the second sliding support 531, the second limiting seat 521, the second adjusting slider 522, the second adjusting bolt 523, and the second return spring 524. By utilizing the sliding fit between the second guide groove 5211 inside the second limiting seat 521 and the second adjusting slider 522, and by coordinating the second adjusting bolt 523 to adjust the vertical position of the second adjusting slider 522, and by using the elastic force applied to the second sliding support 531 by the second return spring 524, the tension of the fabric by the second limiting roller 53 is adjusted, thus achieving real-time adjustment of the fabric tension.

[0023] The limiting guide roller 51 is axially movably installed directly above the mounting part of the bearing plate 3. The limiting guide roller 51 is in tangential contact with the outer circumferential surface of the second limiting shaft roller 53. The surface of the friction-reducing guide slider 21 is coated with a low friction coefficient coating to reduce the sliding resistance of the sewing material. By axially movably installing the limiting guide roller 51 on the mounting part of the bearing plate 3 and making it tangentially contact the outer circumferential surface of the second limiting shaft roller 53, a stable tension control node can be formed during the fabric conveying process, realizing the coordinated adjustment of the fabric tension. The low friction coefficient coating on the surface of the friction-reducing guide slider 21 effectively reduces the resistance when the sewing material slides, reducing the jamming phenomenon during the fabric conveying process.

[0024] A fastening wing 31 is integrally formed on the right side of the support plate 3. The fastening wing 31 is fastened to the head of the sewing main body 2 by bolts. The vertical position of the first adjusting slider 43 in the first limiting seat 42 is controlled by adjusting the tightness of the first adjusting bolt 44, thereby adjusting the elastic pressure of the first return spring 45, and thus adjusting the pressure applied to the surface of the sewing material by the first limiting roller 41. The vertical position of the second adjusting slider 522 in the second limiting seat 521 is controlled by adjusting the tightness of the second adjusting bolt 523, thereby adjusting the elastic pressure of the second return spring 524, and thus... The pressure applied to the sewing material surface by the second limiting roller 53 is adjusted by fastening the fastening wing 31 integrally formed on the right side of the bearing plate 3 to the head bolt of the sewing main body 2, thus achieving a stable assembly of the device and the main body. The vertical position of the first adjusting slider 43 in the first limiting seat 42 is precisely controlled by the first adjusting bolt 44. With the adjustment of the elastic pressure of the first return spring 45, the pressure applied to the first limiting roller 41 can be flexibly adjusted. The pressure of the second limiting roller 53 on the sewing material is precisely adjusted by the control of the second adjusting slider 522 by the second adjusting bolt 523 and the synergistic effect of the second return spring 524.

[0025] The dual-stage tension equalization control mechanism assisted by the guide plate 6: In the actual sewing process, the sewing material and elastic webbing are first flipped at a small angle by the guide plate 6 to change their initial conveying direction and position, so that the two are more closely attached. Then, with the cooperation of the limiting guide roller 51 and the second limiting shaft roller 53, a rear tension control node is formed, while the front first limiting shaft roller 41 and the friction-reducing guide slider 21 constitute the front tension control combination. The two sets of components work together to apply a balanced and stable force to the sewing material and elastic webbing. When the sewing material and elastic webbing pass through the above area, by accurately setting the pressure and position of each component, problems such as wrinkles and uneven tightness caused by uneven tension are avoided.

[0026] The specific working principle is as follows: By installing a multi-level tension control system consisting of a first adjusting device 4, a second adjusting device 52, and a limiting guide roller 51, and in conjunction with the flexibly adjustable first limiting roller 41 and second limiting roller 53, dynamic adjustment of the elastic band and fabric tension during sewing is achieved. The low-friction coefficient coating on the surface of the friction-reducing guide slider 21 reduces the sliding resistance of the material, thereby achieving the purpose of controlling sewing tension and reducing manual intervention. The fastening wing 31, which is integrally formed by the bearing plate 3, is bolted to the sewing main body 2 to build a stable assembly structure, ensuring the stability of equipment operation. The first adjusting bolt 44 and the second adjusting bolt 523 are used to control the vertical position of the corresponding adjusting slider, and the pressure applied to the limiting roller is flexibly adjusted in conjunction with the return spring to meet the needs of different sewing materials and processes, thereby improving the versatility of the equipment and simplifying the installation and maintenance process.

[0027] The above are all preferred embodiments of this utility model, and are not intended to limit the scope of protection of this utility model. Therefore, all equivalent changes made to the structure, shape and principle of this utility model should be covered within the scope of protection of this utility model.

Claims

1. An intelligent barrel seaming machine comprising a base (1), characterized in that: A worktable (12) is fastened to the top of the base (1) by bolts. A sewing clearance groove (13) is provided on the worktable (12). A sewing main body (2) is fastened to the right of the sewing clearance groove (13) on the top of the worktable (12) by bolts. A friction-reducing guide slider (21) is fastened to the rear of the sewing needle on the sewing main body (2) by bolts. A positioning mounting hole (22) is provided on the right side of the sewing main body (2). A bearing plate (3) is fastened to the top of the positioning mounting hole (22) by bolts. A first adjusting device (4) is fastened to the upper surface of the bearing plate (3) by bolts. A first limiting roller (41) is provided on the left side of the first adjusting device (4). A tension adjusting mechanism (5) is fastened to the rear end of the bearing plate (3) by bolts.

2. An intelligent barrel seaming machine as claimed in claim 1, wherein: The tension adjustment mechanism (5) includes a limiting guide roller (51) and a second adjustment device (52). The rear end of the bearing plate (3) is bent downward. The second adjustment device (52) is fastened to the back of the mounting part of the bearing plate (3) by a bolt group. A second limiting shaft roller (53) is provided on the left side of the second adjustment device (52). The limiting guide roller (51) is installed on the mounting part of the bearing plate (3) by fastening bolts and can rotate around the axial direction. The tail of the bearing plate (3) is fastened to a guide plate (6) and a limiting plate (7) by a bolt group. The guide plate (6) is located directly above the limiting plate (7). The limiting plate (7) is a horizontal circumferential structure. A preset angle is formed between the guide plate (6) and the limiting plate (7).

3. An intelligent barrel seaming machine as claimed in claim 1, wherein: The first limiting roller (41) also includes a first sliding support (411). The first adjusting device (4) includes a first limiting seat (42), a first adjusting slider (43), a first adjusting bolt (44), and a first reset spring (45). The first limiting seat (42) is fastened to the upper surface of the bearing plate (3) by a bolt group. A first guide groove (421) is provided inside the first limiting seat (42). The first adjusting slider (43) slides in cooperation with the first guide groove (421) and can move in the vertical direction.

4. An intelligent barrel seaming machine as claimed in claim 3, wherein: The first adjusting slider (43) is fastened to the first limiting seat (42) by the first adjusting bolt (44), the first sliding support (411) is movably installed in the first limiting seat (42), the first limiting roller (41) is axially connected to the left side of the first sliding support (411), the first sliding support (411) is located at the lowest position of the first limiting seat (42), and the first reset spring (45) is fastened between the first adjusting slider (43) directly below and the first sliding support (411) directly above.

5. An intelligent barrel seaming machine as claimed in claim 2 wherein: The second limiting roller (53) includes a second sliding support (531), and the second adjusting device (52) includes a second limiting seat (521), a second adjusting slider (522), a second adjusting bolt (523), and a second return spring (524). The second limiting seat (521) is fastened to the upper surface of the mounting part of the bearing plate (3) by a bolt group. A second guide groove (5211) is provided inside the second limiting seat (5211). The second adjusting slider (522) slides in cooperation with the second guide groove (5211) and can move in the vertical direction. The second adjusting slider (522) is fastened to the second limiting seat (521) by the second adjusting bolt (523). The second return spring (524) is fastened between the top of the second adjusting slider (522) and the bottom of the second sliding support (531).

6. An intelligent barrel seaming machine as claimed in claim 5 wherein: The limiting guide roller (51) is axially mounted directly above the mounting part of the bearing plate (3). The limiting guide roller (51) and the outer circumferential surface of the second limiting shaft roller (53) are in tangential contact. The surface of the friction-reducing guide slider (21) is provided with a low friction coefficient coating to reduce the sliding resistance of the sewing material.

7. An intelligent barrel seaming machine as claimed in claim 4 wherein: The right side of the support plate (3) is provided with a fastening wing (31) integrally formed. The fastening wing (31) is fastened to the head of the sewing main body (2) by means of bolts. By adjusting the tightness of the first adjusting bolt (44), the vertical position of the first adjusting slider (43) in the first limiting seat (42) is controlled to adjust the elastic pressure of the first return spring (45), thereby realizing the adjustment of the pressure applied to the surface of the sewing material by the first limiting roller (41). By adjusting the tightness of the second adjusting bolt (523), the vertical position of the second adjusting slider (522) in the second limiting seat (521) is controlled to adjust the elastic pressure of the second return spring (524), thereby realizing the adjustment of the pressure applied to the surface of the sewing material by the second limiting roller (53).

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