Flame-retardant polyester filament flame-retardant agent spraying box

CN224769015UActive Publication Date: 2026-09-18TAICANG YIFENG CHEMICAL FIBER CO LTD
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Patent Information

Application Number
CN202522188502.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-16
Publication Date
2026-09-18
Estimated Expiration
2035-10-16

AI Technical Summary

Technical Problem

为了提高涤纶长丝的阻燃性能,通常会在涤纶长丝的加工过程中进行阻燃处理,当前涤纶长丝阻燃处理主要依赖浸渍法(浸泡-烘干工艺),该工艺存在阻燃剂消耗量大、烘干能耗高、生产效率低等问题

Benefits of technology

1、通过相对设置的雾化喷头,对穿过雾化喷头之间的涤纶长丝进行喷涂操作,相较于传统的浸渍法减少了阻燃剂的消耗;

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of flame-retardant dacron filament flame retardant spraying boxes, including the spraying box body with rectangular opening being opened in both sides, storage tank, the inside of the opening of spraying box body two sides is respectively fixedly installed with multiple guide rings, the middle part one side inner wall of spraying box body is fixedly sleeved with conveying pipe one, one end of conveying pipe one is fixedly connected pump body one, pump body one is fixedly installed on storage tank, the other end of conveying pipe one is fixedly connected U-shaped pipe, U-shaped pipe is fixedly installed in spraying box body, and the opposite end of U-shaped pipe is respectively fixedly installed with multiple atomizing nozzles;The middle part other side inner wall of spraying box body is fixedly sleeved with conveying pipe two, one side end of conveying pipe two is fixedly connected pump body two, pump body two is fixedly installed on storage tank, the other side of conveying pipe two is fixedly installed in spraying box body, and multiple swivel joints are fixedly installed on conveying pipe two, one end of swivel joint is respectively fixedly connected with the one side end of rotating roller, and the bottom end of rotating roller is rotatably sleeved with support strip.
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Description

Technical Field

[0001] This utility model relates to the field of polyester filament processing technology, specifically to a flame retardant spraying box for flame-retardant polyester filament. Background Technology

[0002] Polyester filament is a widely used textile raw material in the textile industry. To improve the flame retardant properties of polyester filament, flame retardant treatment is usually performed during the processing of polyester filament. Currently, flame retardant treatment of polyester filament mainly relies on the impregnation method (immersion-drying process). This process has problems such as high consumption of flame retardants, high drying energy consumption, and low production efficiency. For fine materials such as filaments, the impregnation method is prone to uneven distribution of flame retardants, affecting the stability of the final flame retardant effect.

[0003] Currently, there is a lack of flame retardant spraying equipment specifically designed for polyester filaments on the market, while general spraying devices suffer from problems such as coarse atomized particles and filament entanglement. Therefore, we propose a flame retardant spraying box for polyester filaments to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide a flame-retardant polyester filament flame retardant spraying box to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a flame-retardant polyester filament flame retardant spraying box, comprising a spraying box body with rectangular openings on both sides and a storage box. Multiple guide rings are fixedly installed on the inner sides of the openings on both sides of the spraying box body. A conveying pipe is fixedly sleeved on the inner wall of one side of the middle part of the spraying box body. One end of the conveying pipe is fixedly connected to a pump body. The pump body is fixedly installed on the storage box. The other end of the conveying pipe is fixedly connected to a U-shaped tube. The U-shaped tube is fixedly disposed in the spraying box body, and multiple atomizing nozzles are fixedly installed on opposite ends of the U-shaped tube. The middle of the spraying box is fixedly connected to the inner wall of the other side of the spraying box. The pump body is fixedly connected to one end of the second conveying pipe. The pump body is fixedly installed on the storage box. The other side of the second conveying pipe is fixedly located inside the spraying box and multiple rotary joints are fixedly installed on the second conveying pipe. One end of each rotary joint is fixedly connected to one end of a rotating roller. The bottom end of the rotating roller is rotatably connected to a support strip. One end of the support strip is fixedly connected to the inner wall of the spraying box. The top of the rotating roller is rotatably connected to the top wall of the spraying box.

[0006] Preferably, one end of the guide ring is fixedly connected to one end of the fixing rod, and the other end of the fixing rod is fixedly connected to the top inner wall of the spraying box.

[0007] Preferably, one end of the recycling pipe is fixedly connected to the center of the bottom of the spraying box, and the other end of the recycling pipe is fixedly connected to the storage box.

[0008] Preferably, the rotating rollers are provided in multiple sets, and each set includes two rotating rollers. The top of each set of rotating rollers is respectively fixedly sleeved with a transmission gear, and the transmission gears of each set of rotating rollers are meshed with each other. The transmission gears are movably disposed on the top of the spray box body. The top of one of the rotating rollers in each set is fixedly connected to a worm gear, which meshes with a worm. The worm is rotatably installed on the top of the spray box body, and one end of the worm is fixedly connected to a reduction motor. The reduction motor is fixedly installed on the top outer wall of the spray box body.

[0009] Preferably, the guide ring and the atomizing nozzle are arranged in a one-to-one correspondence, and the two rotating rollers in each group abut against each other, with the abutting position of the two rotating rollers in each group aligned with the center of the guide ring.

[0010] Preferably, the bottom of the rotating roller has a conveying cavity, and a synthetic fiber sleeve is fixedly sleeved on the bottom of the rotating roller. The inner side of the synthetic fiber sleeve has through holes, which are opened at the bottom of the rotating roller and are evenly distributed around the circumference.

[0011] Compared with the prior art, the beneficial effects of this utility model are: 1. By using relatively set atomizing nozzles, the polyester filaments passing between the atomizing nozzles are sprayed, which reduces the consumption of flame retardant compared to the traditional impregnation method; 2. The rotating roller, in conjunction with the synthetic fiber sleeve, further coats the sprayed polyester filament with flame retardant, thereby improving the effect of the flame retardant coating on the polyester filament. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the structure of this utility model from another perspective; Figure 3 This is a schematic diagram of the internal structure of the spraying box of this utility model; Figure 4 This is a partial cross-sectional view of the rotating roller in this utility model.

[0013] In the diagram: 1. Spraying box; 2. Gear motor; 3. Worm gear; 4. Worm wheel; 5. Transmission gear; 6. Guide ring; 61. Fixing rod; 7. Conveying pipe 1; 8. Pump body 1; 9. Recovery pipe; 10. Storage box; 11. Pump body 2; 12. Conveying pipe 2; 13. U-shaped tube; 14. Atomizing nozzle; 15. Rotating roller; 151. Conveying chamber; 152. Through hole; 153. Synthetic fiber sleeve; 16. Support bar; 17. Rotary joint. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] Example 1 Reference Figure 1 , 2 This is the first embodiment of the present invention. This embodiment provides a flame-retardant polyester filament flame retardant spraying box, including a spraying box body 1 with rectangular openings on both sides and a storage box 10. Multiple guide rings 6 are fixedly installed on the inner side of the openings on both sides of the spraying box body 1. A conveying pipe 7 is fixedly sleeved on the inner wall of one side of the middle part of the spraying box body 1. One end of the conveying pipe 7 is fixedly connected to a pump body 8. The pump body 8 is fixedly installed on the storage box 10. The other end of the conveying pipe 7 is fixedly connected to a U-shaped pipe 13. The U-shaped pipe 13 is fixedly installed inside the spraying box body 1, and multiple atomizing nozzles 14 are fixedly installed on opposite ends of the U-shaped pipe 13. A second conveying pipe 12 is fixedly sleeved on the inner wall of the other side of the middle part of the spray box 1. A second pump body 11 is fixedly connected to one end of the second conveying pipe 12. The second pump body 11 is fixedly installed on the storage box 10. The other side of the second conveying pipe 12 is fixedly located inside the spray box 1, and multiple rotary joints 17 are fixedly installed on the second conveying pipe 12. One end of the rotary joint 17 is fixedly connected to one end of the rotating roller 15. The bottom end of the rotating roller 15 is rotatably sleeved with a support strip 16. One end of the support strip 16 is fixedly connected to the inner wall of the spray box 1. The top of the rotating roller 15 is rotatably connected to the top wall of the spray box 1.

[0016] Example 2 Reference Figure 1-4 This is the second embodiment of the present invention. This embodiment is based on the previous embodiment. Specifically, one end of the guide ring 6 is fixedly connected to one end of the fixing rod 61, and the other end of the fixing rod 61 is fixedly connected to the top inner wall of the spray box 1. The fixing rod 61 supports and fixes the guide ring 6.

[0017] Specifically, one end of the recycling pipe 9 is fixedly connected to the center of the bottom of the spraying box 1, and the other end of the recycling pipe 9 is fixedly connected to the storage box 10. The bottom of the spraying box 1 is provided with a slope to facilitate the collection of flame retardant.

[0018] Specifically, the rotating rollers 15 are provided in multiple sets, and each set includes two rotating rollers 15. The top of each set of rotating rollers 15 is fixedly sleeved with a transmission gear 5, and the transmission gears 5 of each set of rotating rollers 15 are meshed with each other. The transmission gears 5 are movably located on the top of the spray box 1. The top of one of the rotating rollers 15 in each set is fixedly connected to a worm gear 4, which meshes with a worm 3. The worm 3 is rotatably installed on the top of the spray box 1. One end of the worm 3 is fixedly connected to a reduction motor 2, which is fixedly installed on the top outer wall of the spray box 1.

[0019] Furthermore, the guide ring 6 and the atomizing nozzle 14 are set in a one-to-one correspondence, and the two rotating rollers 15 in each group abut against each other. The abutting position of the two rotating rollers 15 in each group is aligned with the center of the guide ring 6, so that each polyester filament can be completely sprayed.

[0020] Specifically, the bottom of the rotating roller 15 is provided with a conveying cavity 151, and a synthetic fiber sleeve 153 is fixedly sleeved on the bottom of the rotating roller 15. The inner side of the synthetic fiber sleeve 153 is provided with a through hole 152. The through holes 152 are opened at the bottom of the rotating roller 15 and are evenly distributed around the circumference. The length of the rotating roller 15 is parallel to the spraying direction of the atomizing nozzle 14, that is, the rotating roller 15 performs coating work on the area not completely covered by the atomizing nozzle 14.

[0021] The working principle and process are as follows: The storage box 10 is filled with the flame retardant to be sprayed. The polyester filaments to be sprayed enter through an opening on one side of the spray box 1 and exit through an opening on the other side. Figure 3As shown, when passing through the spray box 1, the polyester filament monofilament first passes through the guide ring 6 on the left, then through the U-shaped tube 13. The monofilaments are located between the atomizing nozzles 14 arranged opposite each other. Then, the polyester filament monofilaments pass between a set of rotating rollers 15, that is, between the synthetic fiber sleeves 153 of the two rotating rollers 15, and finally exit from the guide ring 6 on the right. During the spraying operation, pump body 1 8 and pump body 2 11 are powered on to draw flame retardant from the storage tank 10 and deliver it through conveying pipe 1 7 and conveying pipe 2 12 respectively. Conveying pipe 1 7 delivers the flame retardant to the U-shaped tube 13, and finally sprays it towards the polyester filament through the atomizing nozzles 14. The flame retardant delivered by conveying pipe 2 12 passes through the rotary joint 1. 7. The fiber enters the conveying chamber 151 of the rotating roller 15, then passes through the through hole 152 to impregnate the synthetic fiber sleeve 153. The synthetic fiber sleeve 153 is made of chemical fiber blended fiber material. At the same time, the reduction motor 2 is powered on and drives the fixed worm 3 to rotate. The worm 3 drives the meshing worm wheel 4 to rotate. The worm wheel 4 drives the fixed rotating roller 15 to rotate. Each set of rotating rollers 15 rotates synchronously in opposite directions through the transmission gear 5. That is, one rotating roller 15 in each set rotates clockwise and the other rotates counterclockwise. The rotating rollers 15 apply the synthetic fiber sleeve 153 to the polyester filament, which further improves the effect of flame retardant spraying on the polyester filament.

[0022] It should be noted that the above electrical components are all existing technology products. They are selected, installed and debugged by those skilled in the art according to the needs of use to ensure that all electrical appliances can work normally. The components are all general standard parts or components known to those skilled in the art. Their structure and principle can be known by those skilled in the art through technical manuals or conventional experimental methods. The applicant does not impose specific restrictions here, so it will not be described in detail.

[0023] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A flame-retardant polyester filament flame retardant spraying box, comprising a spraying box body (1) with rectangular openings on both sides and a storage box (10), wherein multiple guide rings (6) are fixedly installed on the inner sides of the openings on both sides of the spraying box body (1), characterized in that: A conveying pipe (7) is fixedly sleeved on the inner wall of one side of the middle part of the spray box (1). One end of the conveying pipe (7) is fixedly connected to a pump body (8). The pump body (8) is fixedly installed on the storage box (10). The other end of the conveying pipe (7) is fixedly connected to a U-shaped pipe (13). The U-shaped pipe (13) is fixedly installed inside the spray box (1), and multiple atomizing nozzles (14) are fixedly installed on opposite ends of the U-shaped pipe (13). The middle of the spray box (1) is fixedly connected to the inner wall of the other side of the middle section of the spray box (1). The pump body (11) is fixedly connected to one side end of the pump body (12). The pump body (11) is fixedly installed on the storage box (10). The other side of the pump body (12) is fixedly installed inside the spray box (1) and multiple rotary joints (17) are fixedly installed on the pump body (12). One end of the rotary joint (17) is fixedly connected to one side end of the rotating roller (15). The bottom end of the rotating roller (15) is rotatably connected to the support strip (16). One end of the support strip (16) is fixedly connected to the inner wall of the spray box (1). The top of the rotating roller (15) is rotatably connected to the top wall of the spray box (1).

2. The flame-retardant polyester filament flame retardant spraying box according to claim 1, characterized in that: One end of the guide ring (6) is fixedly connected to one end of the fixing rod (61), and the other end of the fixing rod (61) is fixedly connected to the top inner wall of the spray box (1).

3. A flame retardant polyester filament flame retardant spraying box according to claim 1, characterized in that: One end of the recycling pipe (9) is fixedly connected to the bottom center of the spraying box (1), and the other end of the recycling pipe (9) is fixedly connected to the storage box (10).

4. A flame retardant polyester filament flame retardant spraying box according to claim 1, characterized in that: The rotating roller (15) is provided in multiple sets, and each set includes two rotating rollers (15). The top of each set of rotating rollers (15) is fixedly sleeved with a transmission gear (5), and the transmission gears (5) of each set of rotating rollers (15) are meshed with each other. The transmission gear (5) is movably located on the top of the spray box (1). The top of one of the rotating rollers (15) in each set is fixedly connected to a worm gear (4). The worm gear (4) meshes with a worm (3). The worm (3) is rotatably installed on the top of the spray box (1). One end of the worm (3) is fixedly connected to a reduction motor (2). The reduction motor (2) is fixedly installed on the top outer wall of the spray box (1).

5. A fire retardant polyester filament fire retardant spray booth according to claim 4, wherein: The guide ring (6) and the atomizing nozzle (14) are arranged in a one-to-one correspondence. The two rotating rollers (15) in each group abut against each other, and the abutting position of the two rotating rollers (15) in each group is aligned with the center of the guide ring (6).

6. A fire retardant polyester filament fire retardant spray booth according to claim 1, characterized in that: The bottom of the rotating roller (15) is provided with a conveying cavity (151). A synthetic fiber sleeve (153) is fixedly sleeved on the bottom of the rotating roller (15). A through hole (152) is provided on the inner side of the synthetic fiber sleeve (153). The through hole (152) is opened at the bottom of the rotating roller (15) and is evenly distributed around the circumference.