An automatic processing apparatus for cleaning braided ropes

Abstract

The utility model belongs to braided rope technical field, especially for a kind of automatic processing equipment for cleaning braided rope. Including soaking structure, the top of soaking structure is provided with two groups of cleaning structure and air drying equipment, and the air drying equipment is located the rear of cleaning structure. By setting up cleaning structure, when braided rope is guided out after guiding frame, two groups of cleaning structure are handled in turn, and the rear motor driving gear drives rotating gear ring to rotate, so that the cleaning roller brush in the through cavity formed by lifting half ring and movable half ring rotates around braided rope, and the cleaning convex point is washed roundly on the surface of rope body, further removes residual impurity, realizes the automatic processing flow from deep cleaning to surface finishing, improves the cleaning efficiency and cleanliness of braided rope.

Description

Technical Field

[0001] This utility model relates to the field of braided rope technology, specifically to an automatic processing device for cleaning braided ropes. Background Technology

[0002] Braiding rope refers to the process of organizing strips or blocks by humans using tools or their hands to interlock or hook together, usually made of soft materials such as fabric, hemp rope or nylon.

[0003] Cleaning is a crucial step in the processing of braided ropes. However, traditional cleaning methods typically involve immersing the entire braided rope in a cleaning tank for an extended period, relying on the static soaking action of the water to remove surface contaminants. This method is not only time-consuming and inefficient, but also slow and fails to meet the efficiency requirements of modern production. Furthermore, due to the lack of effective mechanical action and deep penetration, it often fails to thoroughly remove stubborn stains, dust particles, and other impurities adhering to the surface of the braided rope and penetrating into the fine crevices of the internal fibers, resulting in unsatisfactory cleaning results.

[0004] Therefore, we propose an automated processing device for cleaning braided ropes to solve the above problems. Utility Model Content

[0005] (a) Technical problems to be solved To address the shortcomings of existing technologies, this invention provides an automated processing device for cleaning braided ropes, solving the problems mentioned in the background section.

[0006] (II) Technical Solution To achieve the above objectives, this utility model specifically adopts the following technical solution: An automatic processing device for cleaning braided ropes includes an immersion structure, with two sets of cleaning structures and a drying device at the top of the immersion structure, the drying device being located behind the cleaning structure; The soaking structure includes a soaking tank, a drain pipe is fixedly installed on the outer wall of the soaking tank, an ultrasonic cleaning device and a guide wheel assembly are provided on the inner wall of the soaking tank, and two sets of guide frames are provided at the top of the soaking tank. The cleaning structure includes a mounting frame, the bottom of which is fixedly connected to the top of the soaking tank. A rear motor is fixedly mounted on the back side of the mounting frame. A rotating gear ring is rotatably connected inside the mounting frame. A gear is fixedly mounted on the output shaft of the rear motor, and the gear meshes with the rotating gear ring.

[0007] Furthermore, the guide wheel assembly includes three low guide wheels and two high guide wheels, which are arranged alternately inside the soaking tank. Two guide frames are located diagonally above the front and diagonally above the rear of the guide wheel assembly, respectively.

[0008] Furthermore, an inner plate is fixedly installed on the inner wall of the rotating toothed ring, and a lifting half-ring is fixed at the top of the inner plate. A movable half-ring is hinged at the opening of the lifting half-ring.

[0009] Furthermore, the side wall of the lifting half-ring is rotatably connected with a locking pin, and the lifting half-ring and the movable half-ring are movably engaged by the locking pin. The cavity formed after the lifting half-ring and the movable half-ring are closed together is a through cavity.

[0010] Furthermore, cleaning rollers are rotatably connected to the inner sides of both the lifting half-ring and the movable half-ring, and the surface of the cleaning rollers is provided with cleaning protrusions.

[0011] Furthermore, a control panel is fixedly installed on the front side of the soaking tank. The control panel includes a controller, a power supply, and a control circuit system. The control panel is electrically connected to the soaking structure, the cleaning structure, and the drying equipment, respectively.

[0012] (III) Beneficial Effects Compared with the prior art, this utility model provides an automatic processing device for cleaning braided ropes, which has the following beneficial effects: This invention utilizes an immersion structure to create microbubbles in the cleaning solution within the immersion tank through high-frequency vibrations generated by an ultrasonic cleaning device. The impact force generated when these bubbles burst penetrates deep into the fiber gaps of the braided rope, effectively removing stubborn stains and dust particles. Simultaneously, a staggered set of guide wheels guides the braided rope to move along an S-shaped path within the immersion tank, extending the immersion time and ensuring full penetration of the cleaning solution.

[0013] This invention, through the setting of a cleaning structure, allows two sets of cleaning structures to process the braided rope sequentially after it is guided out by the guide frame. The rear motor drives the gear to rotate the rotating gear ring, causing the cleaning roller brush in the through cavity formed by the lifting half-ring and the movable half-ring to rotate around the braided rope. In conjunction with the cleaning protrusions, the surface of the rope is thoroughly brushed to further remove residual impurities. This achieves an automated processing flow from deep cleaning to surface finishing, improving the cleaning efficiency and cleanliness of the braided rope. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the immersion structure of this utility model; Figure 3 This is a cross-sectional view of the soaking tank of this utility model; Figure 4 This is a schematic diagram of the cleaning structure of this utility model; Figure 5 This is a schematic diagram of the embedded plate of this utility model.

[0015] In the diagram: 1. Immersion structure; 101. Immersion tank; 102. Drain pipe; 103. Ultrasonic cleaning equipment; 104. Guide frame; 105. Guide wheel assembly; 2. Cleaning structure; 201. Mounting frame; 202. Rear motor; 203. Rotating gear ring; 204. Gear; 205. Inset plate; 206. Lifting half-ring; 207. Movable half-ring; 208. Locking pin; 209. Through cavity; 210. Cleaning roller brush; 3. Drying equipment; 4. Control panel. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Example like Figure 1-5 As shown in the figure, an automatic processing device for cleaning braided ropes according to one embodiment of the present invention includes an soaking structure 1, two sets of cleaning structures 2 and a drying device 3 are provided at the top of the soaking structure 1, and the drying device 3 is located behind the cleaning structure 2.

[0018] After the braided rope is processed by the two sets of cleaning structures 2, it immediately enters the drying equipment 3. The drying equipment 3 can use hot air drying or strong wind drying to quickly remove the moisture on the surface of the braided rope, so as to avoid moisture residue causing the braided rope to mold or affect subsequent processing procedures.

[0019] The soaking structure 1 includes a soaking tank 101, a drain pipe 102 is fixedly installed on the outer wall of the soaking tank 101, an ultrasonic cleaning device 103 and a guide wheel assembly 105 are provided on the inner wall of the soaking tank 101, and two sets of guide frames 104 are provided at the top of the soaking tank 101.

[0020] The ultrasonic cleaning equipment 103 includes an ultrasonic generator and a transducer. The high-frequency oscillation signal emitted by the ultrasonic generator is converted into high-frequency mechanical oscillation by the transducer and propagated into the cleaning solvent, causing the liquid to flow and generate tens of thousands of tiny bubbles. The closing of the bubbles can form instantaneous high pressure. The continuous generation of instantaneous high pressure will continuously impact the surface of the object, causing the dirt on the surface and in the crevices of the object to be quickly peeled off. The high-frequency vibration waves generated by the ultrasonic cleaning equipment 103 can penetrate deep into the internal gaps and dead corners of the braided rope, thoroughly shaking off and dispersing the dust and other impurities attached to the surface of the braided rope into the cleaning solution. Compared with traditional cleaning methods, this cleaning method is more efficient and thorough, and will not damage the surface of the braided rope.

[0021] The cleaning structure 2 includes a mounting frame 201, the bottom end of which is fixedly connected to the top end of the soaking tank 101. A rear motor 202 is fixedly mounted on the back side of the mounting frame 201. A rotating gear ring 203 is rotatably connected inside the mounting frame 201. A gear 204 is fixedly mounted on the output shaft of the rear motor 202, and the gear 204 meshes with the rotating gear ring 203.

[0022] like Figure 3 As shown, in some embodiments, the guide wheel assembly 105 includes three low guide wheels and two high guide wheels, which are arranged alternately inside the soaking pool 101. Two guide frames 104 are located obliquely above the front and obliquely above the rear of the guide wheel assembly 105, respectively.

[0023] Specifically, using the staggered guide wheel assembly 105, the braided rope travels in an S-shaped path in the soaking tank 101. This design effectively extends the contact time between the braided rope and the cleaning solution, allowing the cleaning solution to fully penetrate the fiber structure of the braided rope. At the same time, the S-shaped path also allows the braided rope to continuously change direction during movement, ensuring that different parts are evenly subjected to ultrasonic vibration, thereby improving the overall cleaning effect.

[0024] like Figure 5 As shown, in some embodiments, an inner plate 205 is fixedly installed on the inner wall of the rotating toothed ring 203, a lifting half ring 206 is fixed at the top of the inner plate 205, a movable half ring 207 is hinged at the opening of the lifting half ring 206, and the cavity formed by the lifting half ring 206 and the movable half ring 207 after they are closed together is a through cavity 209.

[0025] Specifically, an inner plate 205 is fixedly installed on the inner wall of the rotating toothed ring 203. The inner plate 205 provides a stable mounting base for the supporting half ring 206. A movable half ring 207 is hinged at the opening of the supporting half ring 206. The movable half ring 207 can be opened and closed by rotating it, making it convenient to put the braided rope into the through cavity 209.

[0026] The through cavity 209 formed by the closed connection of the lifting half-ring 206 and the movable half-ring 207 is adapted to the size of the braided rope, so that the cleaning roller brush 210 can fit tightly against the surface of the rope.

[0027] like Figure 5As shown, in some embodiments, the side wall of the lifting half-ring 206 is rotatably connected with a locking pin 208, and the lifting half-ring 206 and the movable half-ring 207 are movably engaged by the locking pin 208.

[0028] Specifically, when the movable half-ring 207 is closed, the locking pin 208 is rotated to engage with the corresponding slot of the movable half-ring 207, thus securing the lifting half-ring 206 and the movable half-ring 207 together. This ensures that the two will not separate during the cleaning process and that the cleaning roller brush 210 can rotate stably around the braided rope for brushing.

[0029] like Figure 5 As shown, in some embodiments, the inner sides of both the lifting half-ring 206 and the movable half-ring 207 are rotatably connected to a cleaning roller brush 210, and the surface of the cleaning roller brush 210 is provided with cleaning protrusions.

[0030] Specifically, when the rotating toothed ring 203 drives the lifting half-ring 206 and the movable half-ring 207 to rotate, the cleaning roller brush 210 will rotate on its own while in contact with the surface of the braided rope. In conjunction with the cleaning protrusions, it will perform all-round and multi-angle brushing on the surface of the rope, which can effectively remove the small amount of impurities and surface dust that remain after ultrasonic cleaning, making the surface of the braided rope cleaner and smoother.

[0031] The two sets of cleaning structures 2 work in sequence. The first set of cleaning structures 2 can initially remove larger residual impurities, while the second set performs fine scrubbing to further improve the cleaning precision.

[0032] Furthermore, the cleaning bumps are made of elastic rubber, which is soft yet resilient. This ensures effective cleaning while preventing scratches or abrasions to the braided rope's surface. The distribution density and arrangement of the cleaning bumps are optimized to evenly cover the outer surface of the braided rope, ensuring thorough cleaning of every area. Meanwhile, the cleaning roller brush 210 can be replaced according to the diameter of the braided rope to meet the cleaning needs of braided ropes of different sizes, thus enhancing the versatility of the equipment.

[0033] like Figure 1 As shown, in some embodiments, a control panel 4 is fixedly installed on the front side of the soaking tank 101. The control panel 4 includes a controller, a power supply and a control circuit system. The control panel 4 is electrically connected to the soaking structure 1, the cleaning structure 2 and the drying device 3 respectively.

[0034] Specifically, the control panel 4 is equipped with multiple control buttons and a display screen. Operators can use the control panel 4 to set parameters such as the working time and power of the ultrasonic cleaning equipment 103, the speed of the rear motor 202, and the temperature and wind speed of the drying equipment 3. The controller automatically controls the various devices to work together according to the set parameters, realizing the automated control of the entire cleaning process, reducing the intensity of manual operation, and improving production efficiency.

[0035] When in use, first pass the end of the braided rope through the front guide frame 104, the guide wheel group 105 and the rear guide frame 104 in sequence. Then open the movable half ring 207, put the braided rope into the through cavity 209, close the movable half ring 207 and fix it with the locking pin 208. Then wrap the end of the braided rope around the surface of the winding and coiling equipment.

[0036] Then, pour an appropriate amount of cleaning solution into the soaking tank 101. The level of the cleaning solution should be above the guide wheel at the highest position in the guide wheel assembly 105 to ensure that the braided rope is completely immersed in the cleaning solution.

[0037] Start the device via control panel 4. The ultrasonic cleaning device 103 will begin working, generating high-frequency vibrations that cause the cleaning fluid to form a large number of tiny bubbles.

[0038] Simultaneously, the winding and rewinding equipment starts, driving the braided rope to move along the S-shaped path of the guide wheel assembly 105 within the soaking tank 101 at a set speed. During this process, ultrasonic vibration waves penetrate deep into the fiber gaps of the braided rope, shaking off and dispersing dirt and impurities. After soaking and cleaning, the braided rope is guided through the guide frame 104 into the cleaning structure 2. The rear motor 202 drives the gear 204 to rotate, causing the rotating gear ring 203 and the internal cleaning roller brush 210 to rotate and brush around the braided rope. Finally, it enters the air-drying equipment 3 for air-drying. After air-drying, the braided rope is automatically wound into a neat roll by the winding and rewinding equipment. The entire cleaning process requires no manual intervention, realizing fully automated operation from feeding the braided rope, soaking and cleaning, rotating and brushing to air-drying and winding.

[0039] When cleaning the device is required, first turn off the power and use the control panel 4 to reset all components to their initial state. Then open the drain pipe 102 of the soaking tank 101 to completely drain the used cleaning solution.

[0040] Then inject clean water through the water inlet at the top of the soaking tank 101, start the ultrasonic cleaning equipment 103 to run unloaded for 5-10 minutes, use high frequency vibration to clean the dirt and impurities remaining on the inner wall of the soaking tank 101 and the guide wheel assembly 105, and then drain the clean water again.

[0041] For cleaning structure 2, first unscrew the locking pin 208 and open the movable half ring 207. Use a soft brush with a neutral detergent to brush the cleaning roller brush 210 on the inside of the lifting half ring 206 and the movable half ring 207 to remove the fiber debris entangled between the bristles. After cleaning, close the movable half ring 207 and relock the locking pin 208.

[0042] A dust filter can be detached and installed at the air outlet of the air drying equipment 3. The filter should be removed regularly and the surface dust should be blown away with compressed air to ensure smooth ventilation.

[0043] In addition, it is necessary to check the meshing parts of each transmission component, such as gear 204 and rotating gear ring 203, add lubricating oil to reduce wear, and finally wipe the equipment casing and control panel 4 with a clean cloth to keep the whole clean and dry, and avoid residual liquid from causing parts to rust or circuit failure.

[0044] In summary, this utility model, by setting up the soaking structure 1, utilizes the high-frequency vibration generated by the ultrasonic cleaning device 103 to form microbubbles in the cleaning liquid in the soaking tank 101. The impact force generated when the bubbles burst can penetrate deep into the fiber gaps of the braided rope, effectively removing the attached stubborn stains and dust particles. At the same time, the staggered guide wheel group 105 guides the braided rope to move in an S-shaped path in the soaking tank 101, extending the soaking time and ensuring that the cleaning liquid fully penetrates.

[0045] By setting up cleaning structure 2, after the braided rope is led out by guide frame 104, the two sets of cleaning structures 2 process it in sequence. The rear motor 202 drives gear 204 to drive rotating gear ring 203 to rotate, so that the cleaning roller brush 210 in the through cavity 209 formed by lifting half ring 206 and movable half ring 207 rotates around the braided rope. In conjunction with the cleaning protrusions, the surface of the rope is brushed in all directions to further remove residual impurities. This realizes an automated process from deep cleaning to surface finishing, improving the cleaning efficiency and cleanliness of the braided rope.

[0046] It should be noted that the specific models and specifications of the ultrasonic cleaning device 103, the rear motor 202, and the control panel 4 in the automatic processing equipment for cleaning braided ropes need to be selected and determined according to the actual specifications of the device. The specific selection and calculation method adopts the existing technology in this field, so it will not be described in detail here.

[0047] Furthermore, the power supply and operating principle of the ultrasonic cleaning device 103, the rear motor 202, and the control panel 4 in the automatic processing equipment for cleaning braided ropes are clear to those skilled in the art and will not be described in detail here.

[0048] Furthermore, the working principles and wiring methods of the ultrasonic cleaning device 103, the rear motor 202, and the control panel 4 in the automatic processing equipment for cleaning braided ropes are commonplace and belong to conventional methods or common knowledge. They will not be elaborated here. Those skilled in the art can make any selections according to their needs or convenience.

[0049] In the idle areas of this device, all the aforementioned electrical components, which refer to power elements, electrical components, and compatible controllers and power supplies, are connected by wires. The electrical connections between the various electrical components are completed in the order of their operation. The detailed connection methods are well-known technologies in this field.

[0050] It should be noted that parts have a lifespan and can be replaced during regular maintenance when they no longer meet performance requirements. Deterioration in performance due to prolonged use of parts is not a design defect of this application.

[0051] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. An automatic processing plant for cleaning braided ropes, comprising an immersion structure (1), characterized in that: The top of the soaking structure (1) is provided with two sets of cleaning structures (2) and a drying device (3), and the drying device (3) is located behind the cleaning structure (2); The soaking structure (1) includes a soaking tank (101), a drain pipe (102) is fixedly installed on the outer wall of the soaking tank (101), an ultrasonic cleaning device (103) and a guide wheel assembly (105) are provided on the inner wall of the soaking tank (101), and two sets of guide frames (104) are provided at the top of the soaking tank (101). The cleaning structure (2) includes a mounting frame (201), the bottom end of which is fixedly connected to the top end of the soaking tank (101). A rear motor (202) is fixedly mounted on the back side of the mounting frame (201). A rotating gear ring (203) is rotatably connected inside the mounting frame (201). A gear (204) is fixedly mounted on the output shaft of the rear motor (202). The gear (204) meshes with the rotating gear ring (203).

2. The automatic processing equipment for cleaning braided ropes according to claim 1, characterized in that: The guide wheel assembly (105) includes three low guide wheels and two high guide wheels. The two high guide wheels and three low guide wheels are arranged alternately inside the soaking pool (101). Two guide frames (104) are located diagonally above the front and diagonally above the rear of the guide wheel assembly (105), respectively.

3. An apparatus for automatically processing a braided rope as defined in claim 1, wherein: The inner wall of the rotating toothed ring (203) is fixedly fitted with an inner plate (205), and a lifting half ring (206) is fixed at the top of the inner plate (205). A movable half ring (207) is hinged at the opening of the lifting half ring (206).

4. An apparatus for automatically processing a braided rope as defined in claim 3, wherein: The side wall of the lifting half ring (206) is rotatably connected with a locking pin (208). The lifting half ring (206) and the movable half ring (207) are movably engaged by the locking pin (208). The cavity formed after the lifting half ring (206) and the movable half ring (207) are closed together is a through cavity (209).

5. An apparatus for automatically processing a braided rope as defined in claim 3, wherein: The inner sides of both the lifting half-ring (206) and the movable half-ring (207) are rotatably connected to cleaning roller brushes (210), and the surface of the cleaning roller brushes (210) is provided with cleaning protrusions.

6. An apparatus for automatically processing a braided rope as defined in claim 1, wherein: A control panel (4) is fixedly installed on the front side of the soaking tank (101). The control panel (4) includes a controller, a power supply and a control circuit system. The control panel (4) is electrically connected to the soaking structure (1), the cleaning structure (2) and the drying equipment (3) respectively.

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