A device for steaming and fixing color of blanket fabric

Abstract

The utility model relates to blanket fabric processing technical field discloses a kind of blanket fabric steaming fixation device, including steaming machine body, the bottom of the top and one side of steaming machine body is all provided with through hole, steaming machine body is also installed with steam fixation component inside, multiple mounting racks are installed in the inside of steaming machine body staggeredly, the inner wall of multiple mounting racks is all rotationally installed with conveying roller, the top and one side of steaming machine body are all fixedly installed with feeding box, the side of one feeding box and the top of another feeding box are all embedded with visual window, the utility model the utility model is designed by the steam fixation component of being set up and the design of conveying roller can be steam coverage specifically, and the curved surface form of arc steam spray plate can be attached to the arc profile of conveying roller edge, spray port can be aligned edge area along the tangent direction of roller body, realize wrapped steam coverage, to effectively solve the problem of fabric fixation deficiency, guarantee fabric overall fixation uniformity.

Description

Technical Field

[0001] This utility model relates to the field of blanket fabric processing technology, and in particular to a blanket fabric steaming and color fixing device. Background Technology

[0002] Blanket fabric is the core textile material used to make blankets. In the blanket fabric production process, steaming and color fixing is a key process that determines the color fastness and color uniformity of the product. Through the action of high-temperature steam, the dye molecules on the fabric can fully penetrate into the fiber and solidify, avoiding color fading and color difference problems during subsequent washing or use.

[0003] A fabric steaming and color-fixing device is disclosed in patent CN216107633U. The conveying device includes two sets of fixed plates, and a drive shaft is movably connected to the middle of the opposite surfaces of the two sets of fixed plates. A drive motor is fixedly installed at the front end of the drive shaft. The fabric is fed into the steaming chamber for steaming and color fixing through a feeding cylinder. The forward and reverse motors drive the threaded rod to rotate, thereby driving the sliding frame to move to the right along the threaded rod. This movement of the adjusting roller to the right compresses the fabric, making it more tightly stretched, preventing wrinkles, and ensuring the color-fixing effect.

[0004] While the aforementioned technology allows the fabric to be conveyed to the steaming equipment via a feeding cylinder for steaming and color fixing, the fabric only undergoes one steaming cycle after entering the steam generator. If uneven steam distribution or fabric wrinkles result in insufficient color fixing in certain areas, the machine must be stopped and reworked. This process is not only cumbersome and time-consuming but also prone to fabric damage due to secondary handling. Furthermore, the steam generator relies solely on the overall steam environment for heating and lacks a directional color fixing design for the printed area, leading to uneven heating of the fabric and further exacerbating color fixing differences. Therefore, this technology has certain limitations, and innovation is needed in this area.

[0005] Therefore, in order to solve the above problems, this utility model provides a device for steaming and fixing the color of blanket fabric. Utility Model Content

[0006] The purpose of this invention is to provide a device for steaming and fixing the color of blanket fabrics to solve the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a steaming and color-fixing device for blanket fabric, comprising a steaming machine body, wherein the top and bottom of one side of the steaming machine body are provided with through openings, and a steam color-fixing component is also installed inside the steaming machine body. Multiple mounting frames are staggered inside the steaming machine body, and conveying rollers are rotatably mounted on the inner walls of the multiple mounting frames. Feeding boxes are fixedly installed on the top and one side of the steaming machine body, and viewing windows are embedded on one side of one feeding box and the top of another feeding box. Installation cylinders for mounting fabric rolls are rotatably mounted on the back of the interior of both feeding boxes. A hinged door is connected to the front of the steaming machine body. The steam color-fixing component includes arc-shaped steam spray plates fixedly installed on the back of adjacent conveying rollers and a steam pipe disposed on the back of the steaming machine body and connected to external steam. Multiple jet nozzles are fixedly installed on the inner walls of the multiple arc-shaped steam spray plates, and diverting pipes are fixedly installed at the top of the multiple arc-shaped steam spray plates. The multiple diverting pipes penetrate the steaming machine body and are fixedly connected to the steam pipe.

[0008] As a preferred embodiment of this utility model, motors are fixedly installed on the back of both feeding boxes, and the output ends of both motors pass through the adjacent feeding boxes and are fixedly connected to one end of the corresponding mounting cylinder.

[0009] As a preferred technical solution of this utility model, each of the two feeding boxes has a panel on its front side, and a limiting pad is fixedly installed on the side of each of the two panels near the feeding box. A limiting hole is opened on the inner wall of each of the two limiting pads, and the other end of each of the two mounting cylinders is rotatably connected to the inner wall of the adjacent limiting hole.

[0010] As a preferred technical solution of this utility model, a limiting component is provided between the panel and the feeding box. The limiting component includes a first limiting block fixedly installed at the four corners of the panel and a second limiting block fixedly installed at the four corners of the front of the feeding box.

[0011] As a preferred technical solution of this utility model, two adjacent first limiting blocks and second limiting blocks are staggered, and the inner walls of the corresponding first limiting blocks and second limiting blocks are threadedly connected with threaded rods, and the top ends of the multiple threaded rods are fixedly installed with knobs.

[0012] As a preferred embodiment of this utility model, both through-holes are located inside adjacent feeding boxes.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. This utility model forms a continuous dynamic conveying path by interlaced conveying rollers inside the steaming machine body, replacing the fixed capacity mode of the traditional static steaming chamber. It can realize continuous feeding and steaming of fabric. Furthermore, the two mounting cylinders achieve cyclic conveying of fabric by rotating in opposite directions. Therefore, the cyclic processing of fabric can be completed without starting and stopping the equipment, which reduces the labor intensity of operators and reduces the energy and time waste caused by starting and stopping the machine.

[0015] 2. This utility model, through the design of a steam fixing component combined with a conveyor roller, can achieve targeted steam coverage. Furthermore, the curved surface of the arc-shaped steam spray plate can conform to the arc contour of the conveyor roller edge, and the spray nozzle can be aligned with the edge area along the tangent direction of the roller body to achieve a wrap-around steam coverage, thereby effectively solving the problem of insufficient fabric color fixing and ensuring the overall uniformity of fabric color fixing. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the internal structure of the steaming machine body in this utility model;

[0018] Figure 3 This is a partial disassembled structural diagram of the present invention;

[0019] Figure 4 This is a schematic diagram of the structure of the steam color-fixing component in this utility model.

[0020] In the diagram: 1. Steaming machine body; 11. Through-hole; 12. Mounting frame; 13. Conveyor roller; 2. Feeding box; 21. Viewing window; 3. Motor; 4. Mounting cylinder; 5. Panel; 51. Limiting pad; 52. Limiting hole; 6. Limiting assembly; 61. First limiting block; 62. Second limiting block; 63. Threaded rod; 7. Opening and closing door; 8. Steam color fixing assembly; 81. Arc-shaped steam spray plate; 82. Jet nozzle; 83. Diverter pipe; 84. Steam pipe. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Example

[0023] Please see Figures 1-4 This utility model provides a technical solution:

[0024] A blanket fabric steaming and color-fixing device includes a steaming machine body 1. The top and bottom of one side of the steaming machine body 1 are provided with through openings 11. A steam color-fixing component 8 is also installed inside the steaming machine body 1. Multiple mounting frames 12 are installed alternately inside the steaming machine body 1. Conveyor rollers 13 are rotatably mounted on the inner walls of the mounting frames 12. The cooperation between the mounting frames 12 and the rotating conveyor rollers 13, through their staggered layout, extends the conveying path of the blanket fabric inside the machine, effectively increasing the steam color-fixing time. Feeding boxes 2 are fixedly installed on the top and one side of the steaming machine body 1. A viewing window 21 is embedded on one side of one feeding box 2 and on the top of the other feeding box 2. The viewing window 21 allows the operator to observe the status of the fabric rolls inside the box in real time, enabling them to monitor the processing progress without opening the box, thus improving operational convenience. Mounting cylinders 4 for mounting fabric rolls are rotatably mounted on the back of the two feeding boxes 2. A hinged door 7 is connected to the front of the steaming machine body 1.

[0025] Please see Figure 1 and Figure 4 The steam color-fixing component 8 includes an arc-shaped steam spray plate 81 fixedly installed on the back of adjacent conveyor rollers 13 and a steam pipe 84 set on the back of the steaming machine body 1 and connected to external steam. Multiple jet nozzles 82 are fixedly installed on the inner wall of the multiple steam pipes 84 and the top of the multiple steam pipes 84 are fixedly installed with a diverter pipe 83. The multiple steam pipes 84 and the diverter pipes 83 all penetrate the steaming machine body 1 and are fixedly connected to the steam pipes 84. The staggered layout of the conveyor rollers 13 can extend the steaming path. With the setting of the steam color-fixing component 8, the steam can be concentrated on the arc-shaped path of the conveyor rollers 13, thereby reducing the steam waste in non-target areas and achieving the effect of covering the steaming dead corners.

[0026] Please see Figure 1 and Figure 3 Each of the two feeding boxes 2 has a motor 3 fixedly installed on its back. The output ends of the two motors 3 pass through the adjacent feeding boxes 2 and are fixedly connected to one end of the corresponding mounting cylinder 4. Each of the two feeding boxes 2 is equipped with an independent motor 3, which can realize the individual control of the rotation speed of the mounting cylinders 4 on both sides. The unwinding speed can be flexibly adjusted according to the thickness and material difference of the blanket fabric to adapt to the steaming requirements of different fabrics.

[0027] Please see Figure 3Both feeding boxes 2 have a panel 5 on their front sides. Limiting pads 51 are fixedly installed on the side of each panel 5 closest to the feeding box 2. Limiting holes 52 are formed on the inner walls of both limiting pads 51. The other ends of the two mounting cylinders 4 are rotatably connected to the inner walls of adjacent limiting holes 52. A limiting assembly 6 is provided between the panel 5 and the feeding box 2. The limiting assembly 6 includes first limiting blocks 61 fixedly installed at the four corners of the panel 5 and second limiting blocks 62 fixedly installed at the four corners of the front of the feeding box 2. Two adjacent first limiting blocks 61 and second limiting blocks... The 62 are staggered, and the inner walls of the corresponding first limit block 61 and second limit block 62 are threaded with threaded rods 63. The top of each threaded rod 63 is fixedly installed with a knob. The threaded connection between the threaded rod 63 and the first limit block 61 and second limit block 62, together with the knob at the top, allows the threaded rod 63 to be tightened or loosened by manually turning the knob without the need for additional tools. This enables quick disassembly and assembly of the panel 5, ensuring the firmness of the panel 5 after installation and preventing it from loosening due to vibration during the steaming process. It also greatly simplifies the process of changing the fabric roll.

[0028] Please see Figure 1 and Figure 2 Both through-holes 11 are located inside adjacent feeding boxes 2. The through-holes 11 ensure that the fabric can directly enter the steaming machine body 1 without passing through an external exposed conveying path. This effectively prevents the fabric from rubbing against the outer wall of the equipment due to path deviation during the transfer process, reducing lint shedding, fabric snagging or surface contamination, and ensuring the integrity of the fabric before steaming.

[0029] Working principle: The operator installs the fabric roll onto the mounting cylinder 4 and fastens the panel 5 onto the front of the feeding box 2. At this time, one end of the mounting cylinder 4 is inserted into the limiting hole 52, and the first limiting block 61 corresponds to the adjacent second limiting block 62. By rotating the knob, the threaded rod 63 is rotated, and the corresponding first limiting block 61 and second limiting block 62 are threadedly fixed, thus realizing the installation of the panel 5. This process does not require complicated tools and is easy to install and remove. The motor 3 outputs power to drive the mounting cylinder 4 to rotate, and the fabric roll is unwound accordingly. The fabric enters the steaming machine through the through-holes 11 at the top and bottom of one side of the steaming machine body 1. The conveyor rollers 13 arranged alternately inside the steaming machine body 1 carry... The fabric is conveyed and steamed in a dynamic unfolding state. When it passes the edge of the conveyor roller 13, the steam pipe 84 delivers external steam to the arc-shaped steam spray plate 81 through the corresponding diverter pipe 83. Then, the jet nozzle 82 sprays steam along the tangent of each conveyor roller 13, covering every position of the fabric. At the same time, the operator can observe the steaming status of the fabric in real time through the viewing window 21 on the loading box 2, so as to adjust the steaming parameters (such as steam temperature and conveying speed) in time to ensure the color fixing effect. When the color fixing effect is not good in one go, the reverse drive installation cylinder 4 rotates to drive the fabric to be conveyed in reverse in the steaming machine body 1 for cyclic steaming and color fixing operation.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A device for steaming and fixing a blanket fabric, comprising a steaming machine body (1), characterized in that: The steaming machine body (1) has through openings (11) on the top and bottom of one side. The steaming machine body (1) is also equipped with a steam color fixing component (8). Multiple mounting brackets (12) are installed alternately inside the steaming machine body (1). Conveying rollers (13) are rotatably installed on the inner walls of the multiple mounting brackets (12). Feeding boxes (2) are fixedly installed on the top and one side of the steaming machine body (1). A viewing window (21) is embedded on one side of one feeding box (2) and on the top of the other feeding box (2). An installation cylinder (4) for installing fabric rolls is rotatably installed on the back of the two feeding boxes (2). A switch door (7) is hinged on the front of the steaming machine body (1). The steam color-fixing assembly (8) includes an arc-shaped steam spray plate (81) fixedly installed on the back of an adjacent conveyor roller (13) and a steam pipe (84) set on the back of the steaming machine body (1) and connected to external steam. Multiple jet nozzles (82) are fixedly installed on the inner wall of the multiple arc-shaped steam spray plates (81), and a diversion pipe (83) is fixedly installed on the top of the multiple arc-shaped steam spray plates (81). The multiple diversion pipes (83) penetrate the steaming machine body (1) and are fixedly connected to the steam pipe (84).

2. A device for steaming and fixing the dye of a blanket fabric according to claim 1, characterized in that: Motors (3) are fixedly installed on the back of both feeding boxes (2). The output ends of the two motors (3) pass through the adjacent feeding boxes (2) and are fixedly connected to one end of the corresponding mounting cylinder (4).

3. A device for steaming and fixing the dye of a blanket fabric according to claim 1, characterized in that: Both of the feeding boxes (2) are provided with a panel (5) on their front sides. Each of the two panels (5) is fixedly installed with a limiting pad (51) on the side of the feeding box (2). Each of the two limiting pads (51) has a limiting hole (52) on its inner wall. The other end of each of the two mounting cylinders (4) is rotatably connected to the inner wall of the adjacent limiting hole (52).

4. A device for decating and fixing the color of a blanket fabric according to claim 3, wherein: A limiting component (6) is provided between the panel (5) and the feeding box (2). The limiting component (6) includes a first limiting block (61) fixedly installed at the four corners of the panel (5) and a second limiting block (62) fixedly installed at the four corners of the front of the feeding box (2).

5. A device for decating and fixing the color of a blanket fabric according to claim 4, characterized in that: The two adjacent first limiting blocks (61) and second limiting blocks (62) are staggered. The inner walls of the corresponding first limiting blocks (61) and second limiting blocks (62) are threaded with threaded rods (63). The top ends of the multiple threaded rods (63) are fixedly installed with knobs.

6. The blanket fabric steaming and color-fixing device according to claim 1, characterized in that: Both of the through openings (11) are located inside the adjacent feed boxes (2).

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