A canvas production flattening and shaping device
Patent Information
- Application Number
- CN202522361438.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-07
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-11-07
AI Technical Summary
[0004]本实用新型的目的在于提供一种帆布生产平整定型装置解决了现有的问题
本实用新型通过处理机构的设置可以快速的对帆布的褶皱处进行预先的湿润处理,使得帆布在运输的过程中,可以通过湿热蒸气对褶皱处进行纤维软化处理,让棉、麻或混纺纤维变得柔软有韧性,减少褶皱的顽固程度,软化后的纤维更加方便进行平整工作,并且可以使得帆布释放应力,蒸汽的湿热环境能让纤维自由舒展,释放积累的应力,从根源上消除褶皱。
Smart Images

Figure CN224769041U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of canvas production technology, and in particular relates to a canvas production flattening and shaping device. Background Technology
[0002] Modern canvas is typically made from fibers such as cotton, linen, and polyester. Pure cotton canvas is soft and breathable, linen canvas is highly absorbent, and blended canvas combines the advantages of natural and synthetic fibers, offering good abrasion resistance and wrinkle resistance. Canvas generally uses plain or twill weaves, with both warp and weft yarns being multi-ply. Plain weave canvas offers good breathability, while twill weave canvas is highly abrasion-resistant. Canvas is thick, strong, and durable, with a smooth surface and good waterproof and crease resistance. Furthermore, canvas also possesses a certain degree of moisture absorption and breathability, making it comfortable to wear.
[0003] During the production process, canvas needs to be flattened. However, there are stubborn areas of creases (such as fold lines and compression marks) that are difficult to completely eliminate with ordinary overall processing. These residues tend to spring back after subsequent shaping, resulting in uneven flatness across the entire fabric surface. Utility Model Content
[0004] The purpose of this invention is to provide a canvas production flattening and shaping device that solves the existing problems.
[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution: This utility model relates to a canvas production flattening and shaping device, comprising: The conveying device has a mounting frame on one side, with conveying rollers rotatably connected to the top of the mounting frame at equal intervals. Guide grooves are symmetrically opened at the top of the mounting frame. A processing mechanism is fixedly installed at the end of the mounting frame, and the output end of the processing mechanism is slidably connected to the guide grooves. A monitoring mechanism is fixedly installed on one side of the conveying device for monitoring the canvas. The processing mechanism includes a sliding frame slidably connected to the guide grooves, a lead screw rotatably connected to the top of the sliding frame, a drive motor fixedly installed at one end of the sliding frame, and the output end of the drive motor fixedly connected to one end of the lead screw. A sliding seat is threaded onto the lead screw, and the sliding seat is slidably connected to the sliding frame.
[0006] Furthermore, the processing mechanism also includes a diverter fixedly installed at the bottom of the sliding seat. Several nozzles are equidistantly fixedly installed at the bottom of the diverter. A connecting pipe is fixedly installed at the top of the diverter. A working motor is fixedly installed at the bottom of the mounting frame. A side frame is fixedly installed at the end of the mounting frame. A gear set is rotatably connected to the end of the mounting frame. The output end of the working motor is fixedly connected to one end of the gear set. A synchronous belt structure is rotatably connected inside the side frame. The other end of the gear set is fixedly connected to the end of the synchronous belt structure. Threaded rods are rotatably connected to both sides of the mounting frame, and the ends of the two threaded rods are respectively fixedly connected to the two ends of the synchronous belt structure. The bottom of the sliding frame is respectively connected to two... The threaded rods are connected by threads. To quickly wet the wrinkles on the canvas surface, a monitoring mechanism locates the wrinkles and transmits the location information to the processing mechanism. At this time, the working motor drives the gear set to work, which in turn drives the synchronous belt structure to rotate, thereby driving the threaded rod to move the sliding frame. The sliding frame slides stably along the guide groove on the mounting frame. In addition, the drive motor drives the lead screw to move the sliding seat along the sliding frame, thereby better moving the nozzle to the wrinkles on the canvas. The hot steam is then sprayed onto the wrinkles on the canvas through the connecting pipe.
[0007] Furthermore, an outer cover is fixedly installed at the bottom of the diverter seat. The outer cover at the bottom of the diverter seat can form a shield to prevent warm steam from overflowing, reduce the effect of steam pretreatment, and further improve the stability of the device during use.
[0008] Furthermore, the top of the sliding frame is provided with a sliding groove that slides with the sliding seat.
[0009] Furthermore, the monitoring mechanism includes a fixed frame fixedly installed on the side wall of the conveying device. An industrial camera is fixedly installed in the middle of the fixed frame, and a base is symmetrically fixedly installed at the bottom of the fixed frame. A sliding plate is slidably connected to the bottom of each base, and an auxiliary spring is sleeved on the end of the sliding plate. The end of the auxiliary spring is pressed against the base. A drive device is fixedly installed at the top of the fixed frame, and a cam is fixedly installed at the output end of the drive device through the side wall of the fixed frame. In order to enable the processing mechanism to quickly locate the area to be processed on the canvas, the device is equipped with a monitoring mechanism for real-time viewing of the canvas. The industrial camera can view the canvas in real time. However, after long-term operation, impurities will adhere to the output end of the industrial camera, which will affect the clarity of the industrial camera during operation. At this time, the drive device drives the cam to rotate, which drives the sliding plate to move. During the movement, the auxiliary spring is compressed, and the auxiliary spring will keep the sliding plate in contact with the cam, so that the sliding plate can move back and forth stably.
[0010] Furthermore, the end of the sliding plate near the cam is provided with a rounded corner. The rounded corner at the end of the sliding plate can increase the degree of compression between the sliding plate and the cam, thereby enabling the sliding plate to move back and forth stably.
[0011] Furthermore, a monitoring window is provided in the middle of the sliding plate, and a cleaning surface for wiping the output end of the industrial camera is fixedly installed on the upper surface of the sliding plate. The monitoring window on the sliding plate makes it easy for the industrial camera to view the canvas on the conveyor roller, while the cleaning surface on the upper surface of the sliding plate can wipe the output end of the industrial camera to keep the output end of the industrial camera clean.
[0012] This utility model has the following beneficial effects: This invention, through its processing mechanism, can quickly pre-wet the wrinkles in canvas, allowing the canvas to soften fibers during transportation using hot steam. This softens the cotton, linen, or blended fibers, making them more resilient and reducing the stubbornness of wrinkles. The softened fibers are easier to smooth out, and the canvas can release stress. The hot and humid environment of the steam allows the fibers to stretch freely, releasing accumulated stress and eliminating wrinkles at their source.
[0013] This invention, through the setting of the monitoring mechanism, can quickly and accurately locate the folds in the canvas, facilitating the corresponding elimination process by the processing mechanism. During the operation of the monitoring mechanism, the sliding plate can quickly wipe the output end of the monitoring mechanism, ensuring that the monitoring mechanism always maintains clarity.
[0014] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a first-person perspective schematic diagram of the overall structure of the device of this utility model; Figure 2 This is a second-view schematic diagram of the overall structure of the device of this utility model; Figure 3 This is a schematic diagram of the processing mechanism of this utility model; Figure 4 This is a first-person perspective schematic diagram of the monitoring mechanism structure of this utility model; Figure 5 This is a second-view schematic diagram of the monitoring mechanism of this utility model.
[0017] The attached diagram lists the components represented by each number as follows: 1. Conveying device; 2. Mounting frame; 3. Conveying roller; 4. Guide trough; 5. Processing mechanism; 6. Monitoring mechanism; 7. Sliding frame; 8. Lead screw; 9. Sliding seat; 10. Diverter seat; 11. Nozzle; 12. Connecting pipe; 13. Outer cover; 14. Drive motor; 15. Working motor; 16. Side frame; 17. Gear set; 18. Synchronous belt structure; 19. Threaded rod; 20. Fixing frame; 21. Industrial camera; 22. Base; 23. Sliding plate; 24. Auxiliary spring; 25. Drive device; 26. Cam. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0019] Please see Figure 1-5 This utility model is a canvas production flattening and shaping device, comprising: A conveying device 1 is provided with a mounting frame 2 on one side. Conveying rollers 3 are rotatably connected to the top of the mounting frame 2 at equal intervals. Guide grooves 4 are symmetrically opened on the top of the mounting frame 2. A processing mechanism 5 is fixedly installed at the end of the mounting frame 2, and the output end of the processing mechanism 5 is slidably connected to the guide groove 4. A monitoring mechanism 6 is fixedly installed on one side of the conveying device 1 for monitoring the canvas. The processing mechanism 5 includes a sliding frame 7 slidably connected to the guide groove 4. A lead screw 8 is rotatably connected to the top of the sliding frame 7. A drive motor 14 is fixedly installed at one end of the sliding frame 7. The output end of the drive motor 14 is fixedly connected to one end of the lead screw 8. A sliding seat 9 is threadedly connected to the lead screw 8, and the sliding seat 9 is slidably connected to the sliding frame 7.
[0020] The processing mechanism 5 further includes a flow divider 10 fixedly installed at the bottom of the sliding seat 9. A plurality of nozzles 11 are fixedly installed at equal intervals at the bottom of the flow divider 10. A connecting pipe 12 is fixedly installed at the top of the flow divider 10. A working motor 15 is fixedly installed at the bottom of the mounting frame 2. A side frame 16 is fixedly installed at the end of the mounting frame 2. A gear set 17 is rotatably connected to the end of the mounting frame 2. The output end of the working motor 15 is fixedly connected to one end of the gear set 17. A synchronous belt structure 18 is rotatably connected inside the side frame 16. The other end of the gear set 17 is fixedly connected to the end of the synchronous belt structure 18. Threaded rods 19 are rotatably connected to both sides of the mounting frame 2, and the ends of the two threaded rods 19 are respectively fixedly connected to the two ends of the synchronous belt structure 18. Next, the bottom end of the sliding frame 7 is threadedly connected to two threaded rods 19. In order to quickly wet the wrinkles on the canvas surface, a monitoring mechanism 6 locates the wrinkles on the canvas surface and transmits the location information to the processing mechanism 5. At this time, the working motor 15 drives the gear set 17 to work. The gear set 17 drives the synchronous belt structure 18 to rotate, which in turn drives the threaded rods 19 to move the sliding frame 7. This allows the sliding frame 7 to slide stably along the guide groove 4 on the mounting frame 2. In addition, the drive motor 14 drives the lead screw 8 to move the sliding seat 9 along the sliding frame 7, thereby better moving the nozzle 11 to the wrinkles on the canvas. The hot steam is then sprayed onto the wrinkles on the canvas through the connecting pipe 12.
[0021] The bottom end of the diversion seat 10 is fixedly installed with an outer cover 13. The outer cover 13 at the bottom end of the diversion seat 10 can form a shield to prevent hot steam from overflowing, reduce the steam pretreatment effect, and further improve the stability of the device during use.
[0022] The top of the sliding frame 7 is provided with a sliding groove that slides with the sliding seat 9.
[0023] The monitoring mechanism 6 includes a fixed frame 20 fixedly installed on the side wall of the conveying device 1. An industrial camera 21 is fixedly installed in the middle of the fixed frame 20. Bases 22 are symmetrically fixedly installed at the bottom end of the fixed frame 20. Sliding plates 23 are slidably connected to the bottom end of each base 22. An auxiliary spring 24 is sleeved on the end of each sliding plate 23, and the end of the auxiliary spring 24 is pressed against the base 22. A drive device 25 is fixedly installed at the top of the fixed frame 20. A cam 26 is fixedly installed at the output end of the drive device 25 through the side wall of the fixed frame 20. This allows the processing mechanism 5 to monitor the canvas. The device quickly locates the area to be processed. It is equipped with a monitoring mechanism 6 for real-time viewing of the canvas. The industrial camera 21 can view the canvas in real time. However, after long-term operation, impurities will adhere to the output end of the industrial camera 21, which will affect the clarity of the industrial camera 21 during operation. At this time, the drive device 25 drives the cam 26 to rotate. The cam 26 drives the sliding plate 23 to move. During the movement, the auxiliary spring 24 will be squeezed. The auxiliary spring 24 will keep the sliding plate 23 in contact with the cam 26, so that the sliding plate 23 can move back and forth stably.
[0024] The sliding plate 23 has a rounded corner at one end near the cam 26. The rounded corner at the end of the sliding plate 23 can increase the degree of compression between the sliding plate 23 and the cam 26, thereby enabling the sliding plate 23 to move back and forth stably.
[0025] A viewing window is provided in the middle of the sliding plate 23. A cleaning surface for wiping the output end of the industrial camera 21 is fixedly installed on the upper surface of the sliding plate 23. The viewing window on the sliding plate 23 allows the industrial camera 21 to view the canvas on the conveyor roller 3, while the cleaning surface on the upper surface of the sliding plate 23 can wipe the output end of the industrial camera 21 to keep the output end of the industrial camera 21 clean.
[0026] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0027] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A canvas production flattening and shaping device, characterized in that, include: A conveying device (1) is provided with a mounting frame (2) on one side. A conveying roller (3) is rotatably connected at equal intervals to the top of the mounting frame (2). A guide groove (4) is symmetrically opened at the top of the mounting frame (2). A processing mechanism (5) is fixedly installed at the end of the mounting frame (2), and the output end of the processing mechanism (5) is slidably connected to the guide groove (4). A monitoring mechanism (6) is fixedly installed on one side of the conveying device (1) for monitoring the canvas. The processing mechanism (5) includes a sliding frame (7) that is slidably connected to the guide groove (4). A lead screw (8) is rotatably connected to the top of the sliding frame (7). A drive motor (14) is fixedly installed at one end of the sliding frame (7). The output end of the drive motor (14) is fixedly connected to one end of the lead screw (8). A sliding seat (9) is threaded onto the lead screw (8), and the sliding seat (9) is slidably connected to the sliding frame (7).
2. A flat setting device for the production of canvas according to claim 1, characterized in that, The processing mechanism (5) also includes a diverter seat (10) fixedly installed at the bottom of the sliding seat (9). Several nozzles (11) are fixedly installed at equal intervals at the bottom of the diverter seat (10). A connecting pipe (12) is fixedly installed at the top of the diverter seat (10). A working motor (15) is fixedly installed at the bottom of the mounting frame (2). A side frame (16) is fixedly installed at the end of the mounting frame (2). A gear set (17) is rotatably connected to the end of the mounting frame (2). The output end of the working motor (15) is fixedly connected to one end of the gear set (17). A synchronous belt structure (18) is rotatably connected inside the side frame (16). The other end of the gear set (17) is fixedly connected to the end of the synchronous belt structure (18). Threaded rods (19) are rotatably connected to both sides of the mounting frame (2). The ends of the two threaded rods (19) are fixedly connected to the two ends of the synchronous belt structure (18). The bottom of the sliding frame (7) is threadedly connected to the two threaded rods (19).
3. The canvas production flattening and shaping device according to claim 2, characterized in that, The bottom end of the diverter (10) is fixedly fitted with an outer cover (13).
4. The canvas production flattening and shaping device according to claim 3, characterized in that, The top of the sliding frame (7) is provided with a sliding groove that slides with the sliding seat (9).
5. A canvas production flattening and shaping device according to claim 4, characterized in that, The monitoring mechanism (6) includes a fixed frame (20) fixedly installed on the side wall of the conveying device (1). An industrial camera (21) is fixedly installed in the middle of the fixed frame (20). A base (22) is symmetrically fixedly installed at the bottom end of the fixed frame (20). A sliding plate (23) is slidably connected to the bottom end of the base (22). An auxiliary spring (24) is sleeved at the end of the sliding plate (23), and the end of the auxiliary spring (24) is pressed against the base (22). A driving device (25) is fixedly installed at the top of the fixed frame (20). A cam (26) is fixedly installed at the output end of the driving device (25) through the side wall of the fixed frame (20).
6. The canvas production flattening and shaping device according to claim 5, characterized in that, The sliding plate (23) has a rounded corner at one end near the cam (26).
7. A canvas production flattening and shaping device according to claim 6, characterized in that, A monitoring window is provided in the middle of the sliding plate (23), and a cleaning surface for wiping the output end of the industrial camera (21) is fixedly installed on the upper surface of the sliding plate (23).