A small iron heating plate
Patent Information
- Application Number
- CN202522142810.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-10
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-10-10
AI Technical Summary
现有小型熨斗的发热片多为平板式结构,熨斗发热片尺寸普遍为150*50*3mm,体积较大,发热片功率500W-700W,发热区域集中于中部,边缘发热不足,导致熨斗底面温度不均
[0009] The present invention has the following advantages: the heating element of the small iron designed here has a size of 74.5*31*2.7mm, which is small in size, easy to carry, and can be used to iron small objects.
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Figure CN224769088U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of heating elements for small electrical appliances, specifically to a heating element for a small iron. Background Technology
[0002] Small irons (such as handheld garment steamers and mini travel irons) are widely used for spot ironing at home or for travel due to their small size and portability. The heating element is the core component of a small iron; its heat distribution uniformity, heat dissipation efficiency, and compact structure directly affect the ironing effect and the product's portability. Currently, most small irons have flat heating elements, typically measuring 150*50*3mm, which are relatively large. These heating elements have a power of 500W-700W, with the heating area concentrated in the center and insufficient heating at the edges, resulting in uneven temperature distribution on the iron's bottom surface. Therefore, this paper proposes a new heating element for small irons to address these issues. Utility Model Content
[0003] To address the problems mentioned in the background art, the technical solution adopted by this utility model is: a small iron heating element, which consists of a heating part and a lead wire part. The heating part includes: mica plate A, mica plate B, mica plate C, and heating wire. The heating wire is wound on mica plate A. Mica plate B and mica plate C are respectively riveted to both sides of mica plate A for insulation. The lead wire part includes: a first wire lug terminal, a first high-temperature wire, a copper strip, a diode, a heat shrink tubing, a second wire lug terminal, and a second high-temperature wire. The first wire lug terminal and the second wire lug terminal are respectively riveted to both ends of the heating wire. One end of the second high-temperature wire is connected to the copper strip, and the second high-temperature wire is connected to the diode through the copper strip.
[0004] As a preferred embodiment of this utility model, the second wire lug terminal is located on the outside of the copper strip and one end of the diode, wrapped with a heat-shrinkable sleeve, and one end of the first wire lug terminal is connected to the female plug terminal.
[0005] As a preferred technical solution of this utility model, the mica plate A is rectangular in shape, with a U-shaped groove in the middle of the tail end, a round hole at the top, an elliptical opening groove and a V-shaped groove at the bottom, and right angles on both sides of the front end, a round hole at the bottom, and an elliptical opening groove and a V-shaped groove at the top.
[0006] As a preferred technical solution of this utility model, the heating wire is evenly wound around the mica plate A to the elliptical opening groove and V-shaped groove at the tail end. The mica plate B is rectangular in shape with rounded corners at the front end, a hole at the bottom, two semi-circular grooves on each side in the middle, a U-shaped groove in the middle at the tail end, and a hole at the top and bottom.
[0007] As a preferred technical solution of this utility model, a rivet body is connected between mica plate A, mica plate B and mica plate C. The dimensions of mica plate A are 74.5*24*2.7mm, and the dimensions of mica plate B and mica plate C are both 74.5*31*2.7mm.
[0008] As a preferred technical solution of this utility model, the mica plate C is rectangular in shape, with rounded corners at the front end, a hole at the bottom, two semi-circular grooves on each side in the middle, a U-shaped groove at the middle of the tail end, and a hole at the top.
[0009] The present invention has the following advantages: the heating element of the small iron designed here has a size of 74.5*31*2.7mm, which is small in size, easy to carry, and can be used to iron small objects.
[0010] The product features low power consumption and low energy consumption. It connects to a diode, which reduces the voltage, allowing for a lower resistance while maintaining rated power. This ensures stable power and uniform heating during the heating process. It also boasts a long lifespan, simple structure, and low cost. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the overall structure of a preferred embodiment of the present invention;
[0012] Figure 2 This is a schematic diagram of the disassembled structure of a preferred embodiment of the present invention;
[0013] Figure 3 This is a schematic diagram of the disassembled structure of mica plate B according to a preferred embodiment of this utility model;
[0014] Figure 4 This is a circuit diagram of a preferred embodiment of the present invention.
[0015] Explanation of reference numerals in the attached drawings: 1. Mica plate A; 2. Mica plate B; 3. Mica plate C; 4. Heating wire; 5. Rivet body; 6. First wire lug terminal; 7. First high-temperature wire; 8. Copper strip; 9. Diode; 10. Heat shrink tubing; 11. 250 female connector terminal; 12. Second wire lug terminal; 13. Second high-temperature wire. Detailed Implementation
[0016] The technical solution of this utility model will now be clearly and completely described in conjunction with the accompanying drawings. In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0017] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0018] The present invention will be further described below with reference to the accompanying drawings.
[0019] Please refer to the following: Figures 1-4 This utility model discloses a small iron heating element, comprising a heating part and a lead wire part. The heating part includes: mica plate A1, mica plate B2, mica plate C3, and heating wire 4. The heating wire 4 is wound on mica plate A1. Mica plate B2 and mica plate C3 are respectively riveted to both sides of mica plate A1 for insulation. The lead wire part includes: a first wire lug terminal 6, a first high-temperature wire 7, a copper strip 8, a diode 9, a heat shrink tubing 10, a second wire lug terminal 12, and a second high-temperature wire 13. The first wire lug terminal 6 and the second wire lug terminal 12 are respectively riveted to both ends of the heating wire 4. One end of the second high-temperature wire 13 is connected to the copper strip 8, and the second high-temperature wire 13 is connected to the diode 9 through the copper strip 8. The diode 9 is an IN4007.
[0020] Among them, the second wire ear terminal 12 is located on the outside of the copper strip 8 and diode 9, wrapped with a heat-shrinkable sleeve 10. One end of the first wire ear terminal 6 is connected to the 250 female plug terminal 11. The mica plate A1 is rectangular in shape, with a U-shaped groove in the middle of the tail end, a round hole at the top, an elliptical opening groove and a V-shaped groove at the bottom, and right angles on both sides of the front end. The heating wire 4 is evenly wound around the mica plate A1, wrapping around once at the elliptical opening groove and V-shaped groove at the tail end. The mica plate B2 is rectangular in shape, with rounded corners at the front end, a hole at the bottom, and two half-holes distributed on each side of the middle. The device has a circular groove, a U-shaped groove in the middle of the tail end, and a hole at the top and bottom. Mica plate B2 is placed above mica plate A1 for insulation. A rivet body 5 connects mica plates A1, B2, and C3. Mica plate A1 measures 74.5*24*2.7mm, while mica plates B2 and C3 both measure 74.5*31*2.7mm. Mica plate C3 is placed below mica plate A1 for insulation; it is rectangular with rounded corners at the front, a hole at the bottom, two semi-circular grooves on each side in the middle, a U-shaped groove in the middle of the tail end, and a hole at the top. This heating element has low power and low energy consumption, operating at 230V 145W. The product uses diode 9 to step down the 230V voltage to 150V, achieving rated power while minimizing resistance. The surface load is 17.5W / cm². 2 ;
[0021] Heating wire 4 uses KANTHAL Φ0.14mm round wire. Heating wire 4 has strong high temperature resistance, with a maximum temperature resistance of 1400℃, good resistance stability, and can maintain stable power during heating, resulting in uniform heating. It also has a long service life.
[0022] The surface temperature of the mica heating element (mica plate A1, mica plate B2 and mica plate C3) can be maintained at 400℃ for a long time, and the temperature can be controlled by adding an NTC to the whole machine.
[0023] The product's mica support plate has a thickness of 0.7mm. The insulation plate has a thickness of 0.3mm. The lead wires are high-temperature resistant wires, riveted together with copper rivets. The structure is simple and the cost is low.
[0024] The above are merely preferred embodiments of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model.
[0025] All other parts of this utility model that are not described in detail belong to the prior art, and therefore will not be described in detail here.
[0026] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.
Claims
1. A small iron sole characterized in that, Composed of a heating element and a lead wire, the heating element includes: mica plate A (1), mica plate B (2), mica plate C (3), and heating wire (4). The heating wire (4) is wound on the mica plate A (1). The mica plate B (2) and mica plate C (3) are respectively riveted to the two sides of the mica plate A (1) for insulation. The lead wire includes: a first wire lug terminal (6), a first high-temperature wire (7), a copper strip (8), a diode (9), a heat shrink tubing (10), a second wire lug terminal (12), and a second high-temperature wire (13). The first wire lug terminal (6) and the second wire lug terminal (12) are respectively riveted to both ends of the heating wire (4). One end of the second high-temperature wire (13) is connected to the copper strip (8). The second high-temperature wire (13) is connected to the diode (9) through the copper strip (8).
2. The miniature iron heating element as described in claim 1, characterized in that, The second wire lug terminal (12) is located outside the copper strip (8) and the diode (9) with a heat-shrinkable sleeve (10) wrapped in heat shrink. One end of the first wire lug terminal (6) is connected to the female plug terminal (11) (250).
3. A small iron sole according to claim 1, wherein The mica plate A(1) is rectangular in shape, with a U-shaped groove in the middle of the tail end, a round hole at the top, an elliptical opening groove and a V-shaped groove at the bottom, and right angles on both sides of the front end, a round hole at the bottom, and an elliptical opening groove and a V-shaped groove at the top.
4. A small iron heating element as described in claim 1, characterized in that, The heating wire (4) is evenly wound around the mica plate A (1) to the elliptical opening groove and V-shaped groove at the tail end. The mica plate B (2) is rectangular in shape with rounded corners at the front end, a hole at the bottom, two semi-circular grooves on each side in the middle, a U-shaped groove at the tail end, and a hole at the top and bottom.
5. A small iron heating element as described in claim 1, characterized in that, The mica plates A (1), B (2) and C (3) are connected by a rivet body (5). The dimensions of mica plate A (1) are 74.5*24*2.7mm, and the dimensions of mica plate B (2) and mica plate C (3) are both 74.5*31*2.7mm.
6. A small iron sole according to claim 1, wherein The mica plate C(3) is rectangular in shape with rounded corners at the front end, a hole at the bottom, two semi-circular grooves on each side in the middle, a U-shaped groove at the middle of the tail end, and a hole at the top.