A brushing device for polyester fabric production

Abstract

This utility model relates to the field of polyester fabric production, and more particularly to a brushing device for polyester fabric production. It includes support feet, a housing, electric grippers, a connecting block, and a lead screw. Two support feet are connected to the lower sides of both the left and right sides of the housing. A connecting block is slidably connected to the rear of the housing, and an electric gripper is connected to the front of the connecting block. The electric gripper and the processor are electrically connected via a control module. A lead screw is rotatably connected to the inner rear side of the housing. This utility model eliminates static electricity on the polyester fabric using an anti-static rod. A second motor drives the cleaning rod to rotate, brushing off the lint from the polyester fabric. Simultaneously, upper and lower grippers scrape off the lint from the cleaning rod. A pump, collection box, and air pipe work together to collect the lint. This allows for automatic brushing off lint from both sides of the polyester fabric, eliminating static electricity while facilitating cleaning of the cleaning rod, preventing re-adhesion, improving brushing and production efficiency, enhancing fabric quality, and extending service life.

Description

Technical Field

[0001] This utility model relates to the field of polyester fabric production, and in particular to a brushing device for polyester fabric production. Background Technology

[0002] In the textile industry, polyester fabric is widely used in clothing, home textiles, and industrial fabrics due to its advantages such as high strength, good abrasion resistance, and easy care. During the production processes such as weaving and dyeing, polyester fabric is prone to developing fuzz (including broken fibers and loose fibers from incomplete weaving). If this fuzz is not completely removed, it will seriously affect the quality of subsequent processing.

[0003] A brushing device for nonwoven fabric production, disclosed in CN211713479U, includes a load-bearing plate. A first fixing plate and a second fixing plate are symmetrically welded to both sides of the top of the load-bearing plate. The device, via a motor bolted to the left side of the second brushing roller, allows for speed adjustment of the brushing roller according to the processor's needs, simultaneously removing lint from the nonwoven fabric. However, this device lacks static electricity elimination and brushing roller cleaning functions. During processing, static electricity is easily generated by friction between fibers, causing the lint to re-adhere to the fabric surface after brushing, affecting production efficiency and fabric quality. Furthermore, the continuous accumulation of lint on the brushing roller easily leads to decreased brushing efficiency, roller blockage or damage, shortened service life, and increased equipment maintenance costs.

[0004] Therefore, it is necessary to design a brushing device for polyester fabric production that can automatically brush off the lint from both sides of the polyester fabric, eliminate static electricity, facilitate cleaning of the cleaning rod, prevent re-adhesion, improve brushing and production efficiency, improve fabric quality, and extend service life. Utility Model Content

[0005] To overcome the shortcomings of the current device, which lacks the functions of static elimination and brush roller cleaning, static electricity is easily generated by the friction between fibers during processing, causing the brushed fibers to re-adhere to the fabric surface, affecting production efficiency and fabric quality. At the same time, the continuous accumulation of fibers on the brush roller can easily cause a decrease in brushing efficiency, roller blockage or damage, shorten service life, and increase equipment maintenance costs. This utility model provides a brushing device for polyester fabric production that can automatically brush off the fibers from both sides of polyester fabric, eliminate static electricity, facilitate cleaning of the cleaning rod, prevent re-adhesion, improve brushing and production efficiency, improve fabric quality, and extend service life.

[0006] The technical solution is as follows: A brushing device for polyester fabric production includes support feet, a housing, an electric gripper, a connecting block, a lead screw, a first motor, a cleaning component, and a brushing component. The lower sides of both the left and right sides of the housing are connected to two support feet, one in front and one behind. A connecting block is slidably connected to the rear of the housing, and an electric gripper is connected to the front of the connecting block. The electric gripper and the processor are electrically connected via a control module. A lead screw is rotatably connected to the inner rear side of the housing, and the lead screw is threadedly connected to the connecting block. A first motor is connected to the inner left rear side of the housing, and the first motor and the processor are electrically connected via a control module. The output shaft of the first motor is connected to the lead screw. The housing is equipped with a cleaning component for cleaning the lint, and the interior of the housing is equipped with a brushing component for brushing off the lint from the polyester fabric.

[0007] More preferably, the cleaning assembly includes a collection box, an air tube, an upper hanging claw, a lower hanging claw, and a static eliminator. The collection box is slidably attached to the lower left of the outer casing, the air tube is connected to the upper left of the outer casing, the upper hanging claw is connected to the lower side of the air tube, the lower hanging claw is connected to the inner side of the lower left of the outer casing, and the upper and lower static eliminators are connected to the inner side of the right of the outer casing.

[0008] More preferably, the collection box has a handle on the front side.

[0009] More preferably, the upper claw has multiple air inlets on its right side.

[0010] More preferably, the bristle assembly includes a sliding frame, a second motor, a cleaning rod, an electric telescopic rod, and an auxiliary rod. The sliding frame is slidably connected to the front of the housing, and the sliding frame is connected to the upper hanging claw. The left side of the sliding frame and the left front of the housing are both connected to the second motor. The output shaft of the second motor is connected to the cleaning rod. The lower cleaning rod is rotatably connected to the housing. The electric telescopic rod is connected to the inner side of the lower front of the housing. The telescopic end of the electric telescopic rod is connected to the sliding frame. The lower right of the housing and the right side of the sliding frame are rotatably connected to the auxiliary rod.

[0011] More preferably, the second motor and the processor are electrically connected via a control module, and the electric telescopic pole and the processor are electrically connected via a control module.

[0012] The beneficial effects are: 1. This utility model eliminates static electricity on polyester fabric using an antistatic rod, and uses a second motor to drive the cleaning rod to brush off the lint on the polyester fabric. At the same time, the upper and lower hanging claws scrape off the lint on the cleaning rod, and the air pump, collection box and air pipe work together to collect the lint. Thus, it can automatically brush off the lint on both sides of the polyester fabric and eliminate static electricity, while facilitating the cleaning rod cleaning, preventing re-adhesion, improving brushing and production efficiency, improving fabric quality and extending service life.

[0013] 2. This utility model uses a first motor to drive the lead screw to rotate, which causes the connecting block to move under the action of the thread, thereby driving the electric gripper to move. This allows the polyester cloth to move sequentially through the static elimination rods, auxiliary rods, and cleaning rods, and then exit from the left side of the outer casing. It is then wound around the winding device, thus automatically pulling the polyester cloth to move through the device for processing. The operation is simple, reduces manual intervention, and is convenient to use. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0015] Figure 2 This is a three-dimensional cross-sectional view of the second motor and other components of this utility model.

[0016] Figure 3 This is a three-dimensional cross-sectional view of the auxiliary rod and other components of this utility model.

[0017] Figure 4 This is a three-dimensional cross-sectional view of the first motor and other components of this utility model.

[0018] The components in the attached diagram are labeled as follows: 1: Support foot, 2: Outer shell, 3: Electric gripper, 4: Connecting block, 5: Lead screw, 6: First motor, 7: Collection box, 8: Air pipe, 9: Upper gripper, 10: Air inlet, 11: Sliding frame, 12: Second motor, 13: Cleaning rod, 14: Electric telescopic rod, 15: Auxiliary rod, 16: Lower gripper, 17: Static eliminator. Detailed Implementation

[0019] The embodiments of this utility model will be described below with reference to the accompanying drawings.

[0020] A brushing device for polyester fabric production, such as Figures 1-4 As shown, the device includes support feet 1, outer shell 2, electric gripper 3, connecting block 4, lead screw 5, first motor 6, cleaning assembly, and brush assembly. Two support feet 1 are connected to the lower left and right sides of the outer shell 2. The connecting block 4 is slidably connected to the rear of the outer shell 2. The electric gripper 3 is connected to the front of the connecting block 4. The electric gripper 3 and the processor are electrically connected via a control module. The lead screw 5 is rotatably connected to the inner rear of the outer shell 2. The lead screw 5 is threadedly connected to the connecting block 4. The first motor 6 is connected to the inner left rear of the outer shell 2. The first motor 6 and the processor are electrically connected via a control module. The output shaft of the first motor 6 is connected to the lead screw 5. The outer shell 2 is equipped with a cleaning assembly for cleaning lint, and the interior of the outer shell 2 is equipped with a brush assembly for brushing lint off polyester fabric.

[0021] like Figures 1-3As shown, the cleaning assembly includes a collection box 7, an air tube 8, an upper hook 9, a lower hook 16, and a static eliminator 17. The collection box 7 is slidably attached to the lower left of the outer casing 2. The collection box 7 has a handle on the front side for easy gripping and pulling to move and remove it. The air tube 8 is connected to the upper left of the outer casing 2. The upper hook 9 is connected to the lower side of the air tube 8. The upper hook 9 has six air inlets 10 on the right side to facilitate the removal of lint. The lower hook 16 is connected to the inner side of the lower left of the outer casing 2. The upper and lower static eliminators 17 are connected to the inner side of the right side of the outer casing 2.

[0022] like Figure 2 and Figure 3 As shown, the brush assembly includes a sliding frame 11, a second motor 12, a cleaning rod 13, an electric telescopic rod 14, and an auxiliary rod 15. The sliding frame 11 is slidably connected to the front of the housing 2, and the sliding frame 11 is connected to the upper hanging claw 9. The second motor 12 is connected to the left side of the sliding frame 11 and the front left side of the housing 2. The second motor 12 and the processor are electrically connected through a control module. The cleaning rod 13 is connected to the output shaft of the second motor 12. The lower cleaning rod 13 is rotatably connected to the housing 2. The electric telescopic rod 14 is connected to the inner side of the lower front part of the housing 2. The electric telescopic rod 14 and the processor are electrically connected through a control module. The telescopic end of the electric telescopic rod 14 is connected to the sliding frame 11. The auxiliary rod 15 is rotatably connected to the lower right part of the housing 2 and the right side of the sliding frame 11.

[0023] This device can be used when brushing off lint during polyester fabric production. The support leg 1 contacts the ground, and the processor activates the electric telescopic rod 14 via the control module. The electric telescopic rod 14 moves the sliding frame 11, causing the upper cleaning rod 13 and auxiliary rod 15 to move, which in turn moves the air pipe 8, upper gripper 9, and auxiliary rod 15. The polyester fabric then comes into contact with the electric gripper 3, which is activated to clamp the fabric. Next, the static elimination rod 17 is activated, followed by the first motor 6. The first motor 6 drives the lead screw 5 to rotate, causing the connecting block 4 to move under the action of the thread, thus moving the electric gripper. 3. Move the polyester cloth through the static elimination rods 17 to eliminate static electricity, then pass through the auxiliary rods 15 and the cleaning rods 13 in sequence, and then exit from the left side of the outer shell 2. Hold the polyester cloth and release it through the electric gripper 3. Then pull the polyester cloth around the winding device, so that the polyester cloth can be automatically pulled to move through the device for processing. The operation is simple, reduces manual intervention, and is convenient to use. Then, the electric telescopic rod 14 reverses the operation, so that the sliding frame 11 moves and resets, so that the upper cleaning rods 13 and auxiliary rods 15 move to contact the polyester cloth, and drive the air pipe 8, the upper hanging claw 9 and the auxiliary rods 15 to move and reset. Next, the winding equipment is started to wind up the polyester fabric, causing it to move. During the winding process, static electricity is eliminated from the polyester fabric by the static elimination rod 17. Under the action of friction, the auxiliary rod 15 rotates to assist in the conveying. Then, the second motor 12 is started, which drives the cleaning rod 13 to rotate in the opposite direction to the conveying of the polyester fabric, thereby brushing off the lint on the polyester fabric. At the same time as brushing, the cleaning rod 13 rotates and contacts the upper hanging claw 9 and the lower hanging claw 16 respectively. The upper hanging claw 9 and the lower hanging claw 16 scrape off the lint on the cleaning rod 13. The lint on the lower hanging claw 16 falls into the collection box 7 for collection. Then, an air pump is connected to the air pipe 8 and started to draw the lint on the upper hanging claw 9 into the air inlet 10, and then flows into the air pipe 8 for discharge and collection. In this way, the lint on both sides of the polyester fabric can be automatically brushed off and static electricity eliminated at the same time. To facilitate cleaning of the cleaning rod 13, prevent re-adhesion, improve brushing and production efficiency, enhance fabric quality, and extend service life, the above operation is repeated to brush and eliminate static electricity in the polyester fabric until the roll of polyester fabric is processed. Then, the electric telescopic rod 14 is activated, which drives the sliding frame 11 to move, causing the upper cleaning rod 13 and auxiliary rod 15 to move, which in turn moves the air pipe 8, the upper hanging claw 9, and the auxiliary rod 15. Then, the first motor 6 operates in reverse, causing the lead screw 5 to rotate in reverse. Under the action of the thread, the connecting block 4 moves in reverse, which drives the electric gripper 3 to move in reverse and reset. Then, the collection box 7 is moved and removed by pulling the handle, and the lint in the collection box 7 is poured out and collected. Then, the collection box 7 is brought into contact with the outer shell 2, and the collection box 7 is pushed to move and install. Then, the above operation is repeated to install the next roll of polyester fabric for processing.

[0024] Although the present invention has been described in detail with reference to the above embodiments, it will be apparent to those skilled in the art that various changes or modifications can be made to the present invention without departing from the principles and spirit of the present invention as defined by the claims. Therefore, the detailed description of the embodiments in this disclosure is for explanation only and not for limiting the present invention, but rather the scope of protection is defined by the content of the claims.

Claims

1. A brushing device for polyester fabric production, characterized in that, It includes a support foot (1), a housing (2), an electric gripper (3), a connecting block (4), a lead screw (5), a first motor (6), a cleaning component, and a brush component. The lower sides of the left and right sides of the housing (2) are connected to two support feet (1). The rear of the housing (2) is slidably connected to the connecting block (4). The front side of the connecting block (4) is connected to the electric gripper (3). The electric gripper (3) and the processor are electrically connected through the control module. The inner rear side of the housing (2) is rotatably connected to the lead screw (5). The lead screw (5) and the connecting block (4) are connected by threads. The inner left rear side of the housing (2) is connected to the first motor (6). The first motor (6) and the processor are electrically connected through the control module. The output shaft of the first motor (6) is connected to the lead screw (5). The housing (2) is provided with a cleaning component for cleaning the lint. The inside of the housing (2) is provided with a brush component for brushing off the lint on the polyester fabric.

2. The brushing device for polyester fabric production as described in claim 1, characterized in that, The cleaning components include a collection box (7), an air tube (8), an upper hanging claw (9), a lower hanging claw (16), and a static elimination rod (17). The collection box (7) is slidably attached to the lower left of the outer shell (2). The air tube (8) is connected to the upper left of the outer shell (2). The upper hanging claw (9) is connected to the lower side of the air tube (8). The lower hanging claw (16) is connected to the inner side of the lower left of the outer shell (2). The upper and lower static elimination rods (17) are connected to the inner side of the right side of the outer shell (2).

3. The brushing device for polyester fabric production as described in claim 2, characterized in that, The collection box (7) has a handle on the front side.

4. A brushing device for polyester fabric production as described in claim 2, characterized in that, Multiple air inlets (10) are located on the right side of the upper claw (9).

5. A brushing device for polyester fabric production as described in claim 1, characterized in that, The brush assembly includes a sliding frame (11), a second motor (12), a cleaning rod (13), an electric telescopic rod (14), and an auxiliary rod (15). The sliding frame (11) is slidably connected to the front of the outer shell (2). The sliding frame (11) is connected to the upper hanging claw (9). The second motor (12) is connected to the left side of the sliding frame (11) and the front left side of the outer shell (2). The cleaning rod (13) is connected to the output shaft of the second motor (12). The cleaning rod (13) at the bottom is rotatably connected to the outer shell (2). The electric telescopic rod (14) is connected to the inner side of the lower front part of the outer shell (2). The telescopic end of the electric telescopic rod (14) is connected to the sliding frame (11). The auxiliary rod (15) is rotatably connected to the lower right part of the outer shell (2) and the right side of the sliding frame (11).

6. A brushing device for polyester fabric production as described in claim 5, characterized in that, The second motor (12) and the processor are electrically connected through the control module, and the electric telescopic rod (14) and the processor are electrically connected through the control module.

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