A high color fastness dyeing device for white yarn fabric
Patent Information
- Application Number
- CN202522392409.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-11
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-11-11
AI Technical Summary
[0005]针对现有技术的不足,本申请提供了一种白纹丝面料的高色牢固染色装置,具备能够将布料表面的杂物弹起进行收集,防止影响布料染色后的色牢度和均匀度等优点,解决了现有的染色设备不能很好的将纺织面料上的绒毛、浮絮和灰尘等杂物清除掉,导致面料染色后的色牢度和均匀度受到影响的问题
该一种白纹丝面料的高色牢固染色装置,通过设置毛刷件、齿轮一、齿轮二、吸尘头等部件,将布料从箱体中通过,启动电机一使得其中一个连接辊转动,通过齿轮一与齿轮二的连接,使得两个连接辊带动对应的毛刷件转动,能够将布料表面的杂物弹起,然后通过吸尘电机、连接管和吸尘头能够将被弹起的杂物抽取,通过输出管输送至收集箱进行收集,能够避免面料上的绒毛、浮絮和灰尘等杂物对染色后的色牢度和均匀度产生不利影响,通过设置输送辊一和输送辊二能够保证布料进入和排出箱体时的平稳,防止布料与箱体和染色箱的边缘位置过多摩擦。
Smart Images

Figure CN224769094U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of fabric dyeing technology, specifically a high-color-fast dyeing device for white silk fabric. Background Technology
[0002] Fabric is the material used to make clothing. As one of the three essential elements of clothing, fabric can not only interpret the style and characteristics of clothing, but also directly affect the color and shape of clothing. As people's requirements for clothing color are getting higher and higher, the dyeing process of fabric has become one of the most important processes in fabric processing.
[0003] Existing patent (publication number: CN220867732U) discloses a fabric dyeing device, which includes a dyeing box, a feeding mechanism, and a stirring mechanism. The feeding mechanism is used to feed the fabric into the dyeing box for dyeing, and the stirring mechanism is used to stir the dye inside the dyeing box. The stirring mechanism includes a forward stirring rod, a reverse stirring sleeve rod, and a first drive motor. The forward stirring sleeve rod is horizontally inserted through the dyeing box, and a first bevel gear is fixedly fitted at one end. The reverse stirring sleeve rod is fitted onto the forward stirring sleeve rod, and a second bevel gear is fixedly fitted at one end. This application overcomes the problem that the stirring plate of the existing device can only rotate in the same direction under the drive of the motor, resulting in low stirring efficiency and a tendency for pigment to accumulate and clump in the center of the stirrer, thus affecting the dyeing quality. Therefore, this application provides a fabric dyeing device with a coaxial, reverse-rotating stirring plate to improve the mixing effect, effectively prevent pigment from accumulating and clumping in the center of the stirrer, and improve dyeing quality.
[0004] However, the existing dyeing equipment and the dyeing equipment in the above-mentioned schemes cannot effectively remove impurities such as lint, fluff, and dust from textile fabrics. These impurities will affect the color fastness and uniformity of the dyed fabric. Utility Model Content
[0005] To address the shortcomings of existing technologies, this application provides a high-color-fastness dyeing device for white silk fabrics. This device has the advantages of being able to bounce up and collect impurities on the fabric surface, preventing them from affecting the color fastness and uniformity of the dyed fabric. It solves the problem that existing dyeing equipment cannot effectively remove impurities such as lint, fluff, and dust from textile fabrics, which affects the color fastness and uniformity of the dyed fabric.
[0006] To achieve the above objectives, this application provides the following technical solution: a high-color-fast dyeing device for white textured silk fabric, comprising a housing, a motor fixedly connected to the back of the housing, two connecting rollers rotatably connected to the inner wall of the housing, a brush fixedly mounted on the outer surface of each connecting roller, the output shaft of the motor fixedly connected to the inner wall of the corresponding connecting roller, a gear fixedly connected to the outer surface of one of the connecting rollers, a gear meshing with the outer surface of the gear, the inner wall of the gear being fixedly connected to the outer surface of the corresponding connecting roller, a vacuum motor fixedly mounted on the upper surface of the housing, an output pipe fixedly mounted at the output end of the vacuum motor, a housing fixedly connected to the other end of the output pipe, a collection box slidably mounted on the inner wall of the housing, a connecting pipe fixedly mounted at the output end of the vacuum motor, and vacuum heads arranged at equal intervals fixedly mounted on the outer surface of the connecting pipe, each vacuum head having its outer surface fixedly connected to the inner wall of the housing.
[0007] The above solution aims to remove lint, fluff, dust, and other debris from both sides of the fabric, thus preventing adverse effects on the colorfastness and uniformity of the dyed fabric. During fabric transport, a motor drives one connecting roller, and gears one and two allow both rollers to rotate simultaneously in opposite directions. Brushes are installed on the surface of the connecting rollers; as the fabric passes through, the brushes lift lint, fluff, dust, and other debris. A vacuum motor is installed on the upper surface of the box, with connecting pipes and suction heads connected to the upper and lower sides of the box. This allows the lifted debris to be extracted and transported through an output pipe to a collection box, effectively preventing lint, fluff, dust, and other debris from negatively impacting the colorfastness and uniformity of the dyed fabric.
[0008] Furthermore, the bottom surface of the shell is fixedly connected to the upper surface of the box, and a mounting bracket is fixedly connected to the outer surface of the box.
[0009] The above solution connects the bottom surface of the shell to the top surface of the box, forming a fixed connection. The box supports and installs the shell, and the mounting bracket is fixed to the bottom surface of the box, thus supporting the box.
[0010] Furthermore, a conveying roller is rotatably connected to the inner wall of the mounting frame, and a base plate is fixedly connected to the bottom surface of the mounting frame.
[0011] The above scheme involves installing a conveyor roller on the inner wall of the mounting frame and setting it as a rotatable connection. The conveyor roller can support the fabric as it is conveyed into the box. The base plate is installed on the bottom surface of the mounting frame, and the base plate supports the mounting frame and the box and other components.
[0012] Furthermore, a dyeing box is fixedly installed on the upper surface of the base plate.
[0013] The above method involves installing the dyeing box on the upper surface of the base plate and fixing it in place. The base plate supports the dyeing box, which contains the liquid and pigments needed for dyeing. When the fabric passes through the dyeing box, it can be dyed.
[0014] Furthermore, a support frame is fixedly connected to the upper surface of the base plate, and a motor is fixedly connected to the back of the support frame.
[0015] The above method involves installing the support frame on the upper surface of the base plate as a fixed connection, and installing the second motor on the back of the support frame to achieve the positioning and installation effect of the second motor.
[0016] Furthermore, the output shaft of the second motor is fixedly connected to a feeding roller, and the outer surface of the feeding roller is rotatably connected to the inner wall of the support frame.
[0017] The above scheme involves mounting the feeding roller on the output shaft of motor two, setting it as a fixed connection, and using motor two to enable the feeding roller to rotate. The outer surface of the feeding roller is connected to the inner wall of the support frame, setting it as a rotatable connection, thereby achieving support and limiting of the feeding roller.
[0018] Furthermore, the inner wall of the dyeing box is rotatably connected to two limiting rollers, and the inner wall of the dyeing box is rotatably connected to two limiting rollers.
[0019] The above scheme involves installing two limiting rollers on the inner wall of the dyeing box and setting them as a rotatable connection. The two limiting rollers can support the fabric. The limiting roller is also installed on the inner wall of the dyeing box and is similarly set as a rotatable connection. The limiting roller can press the fabric down, allowing the fabric to be immersed in the dyeing solution in the dyeing box.
[0020] Furthermore, a limiting frame is fixedly connected to the right side of the dyeing box, and a conveying roller is rotatably connected to the inner wall of the limiting frame.
[0021] The above scheme involves installing the limiting frame on the right side of the dyeing box as a fixed connection to achieve the positioning and installation effect of the limiting frame. The second conveyor roller is installed on the inner wall of the limiting frame as a rotatable connection, and the second conveyor roller can support the fabric when it comes out of the box.
[0022] Compared with the prior art, the technical solution of this application has the following beneficial effects: This high-color-fastness dyeing device for white silk fabric uses components such as brushes, gear one, gear two, and a vacuum head to guide the fabric through a box. Starting motor one causes one of the connecting rollers to rotate. Through the connection of gear one and gear two, the two connecting rollers drive the corresponding brushes to rotate, lifting debris from the fabric surface. The vacuum motor, connecting pipe, and vacuum head then extract the lifted debris, which is then transported through an output pipe to a collection box for collection. This prevents lint, dust, and other debris from negatively impacting the colorfastness and uniformity of the dyed fabric. The use of conveyor rollers one and two ensures smooth entry and exit of the fabric from the box, preventing excessive friction between the fabric and the edges of the dyeing box. Attached Figure Description
[0023] Figure 1 This is a three-dimensional structural diagram of the entire application; Figure 2 This is the overall main view structure diagram of this application; Figure 3 This is a structural diagram showing the connection relationship between the dyeing box and the limiting frame in this application; Figure 4 This is a structural diagram showing the connection relationship between the dyeing box and the second limiting roller in this application; Figure 5 This is a structural diagram showing the connection relationship between gear one and gear two in this application.
[0024] In the picture: 1. Box body; 2. Motor 1; 3. Connecting roller; 4. Brush; 5. Gear 1; 6. Gear 2; 7. Dust collection motor; 8. Output pipe; 9. Housing; 10. Collection box; 11. Connecting pipe; 12. Dust collection head; 13. Mounting frame; 14. Conveyor roller 1; 15. Base plate; 16. Support frame; 17. Motor 2; 18. Feeding roller; 19. Dyeing box; 20. Limiting roller 1; 21. Limiting roller 2; 22. Limiting frame; 23. Conveyor roller 2. Detailed Implementation
[0025] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0026] Please see Figure 1 , Figure 3 and Figure 5This embodiment of a high-color-fast dyeing device for white textured silk fabric includes a housing 1. A motor 2 is fixedly connected to the back of the housing 1. Two connecting rollers 3 are rotatably connected to the inner wall of the housing 1. A brush 4 is fixedly installed on the outer surface of each connecting roller 3. The output shaft of the motor 2 is fixedly connected to the inner wall of the corresponding connecting roller 3. A gear 5 is fixedly connected to the outer surface of one of the connecting rollers 3. A gear 6 meshes with the outer surface of the gear 5. The inner wall of the gear 6 is fixedly connected to the outer surface of the corresponding connecting roller 3. A vacuum motor 7 is fixedly installed on the upper surface of the housing 1. An output pipe 8 is fixedly installed at the output end of the vacuum motor 7. The other end of the output pipe 8 is fixedly connected to a housing 9. A collection box 10 is slidably installed on the inner wall of the housing 9. A connecting pipe 11 is fixedly installed at the output end of the vacuum motor 7. Vacuum heads 12 arranged at equal intervals are fixedly installed on the outer surface of the connecting pipe 11. The outer surface of each vacuum head 12 is fixedly connected to the inner wall of the housing 1.
[0027] Please see Figure 1 , Figure 3 and Figure 5 The bottom surface of the shell 9 is fixedly connected to the upper surface of the box 1. The outer surface of the box 1 is fixedly connected to the mounting bracket 13, which connects the bottom surface of the shell 9 to the upper surface of the box 1 in a fixed manner. The box 1 supports and installs the shell 9. The mounting bracket 13 is fixed to the bottom surface of the box 1, and the mounting bracket 13 supports the box 1.
[0028] Please see Figure 4 The inner wall of the mounting frame 13 is rotatably connected to a conveying roller 14, and the bottom surface of the mounting frame 13 is fixedly connected to a base plate 15. The conveying roller 14 is installed on the inner wall of the mounting frame 13 and is configured as a rotatable connection. The conveying roller 14 can support the fabric when it is conveyed into the box 1. The base plate 15 is installed on the bottom surface of the mounting frame 13 and supports the mounting frame 13 and the box 1 and other components.
[0029] Please see Figure 1 , Figure 2 and Figure 3 A dyeing box 19 is fixedly installed on the upper surface of the base plate 15. The dyeing box 19 is fixed on the upper surface of the base plate 15, and the base plate 15 supports the dyeing box 19. The dyeing box 19 contains the liquid and pigment required for dyeing. When the fabric passes through the dyeing box 19, it can be dyed.
[0030] Please see Figure 1 , Figure 2 and Figure 3A support frame 16 is fixedly connected to the upper surface of the base plate 15, and a motor 17 is fixedly connected to the back of the support frame 16. The support frame 16 is installed on the upper surface of the base plate 15 as a fixed connection, and the motor 17 is installed on the back of the support frame 16 to achieve the positioning and installation effect of the motor 17.
[0031] Please see Figure 1 , Figure 2 and Figure 3 The output shaft of motor 17 is fixedly connected to a feeding roller 18. The outer surface of the feeding roller 18 is rotatably connected to the inner wall of the support frame 16. The feeding roller 18 is mounted on the output shaft of motor 17 and is set as a fixed connection. Motor 17 enables the feeding roller 18 to rotate. The outer surface of the feeding roller 18 is connected to the inner wall of the support frame 16 and is set as a rotatable connection, so as to support and limit the feeding roller 18.
[0032] Please see Figure 4 The inner wall of the dyeing box 19 is rotatably connected to two limiting rollers 20 and a second limiting roller 21. The two limiting rollers 20 are installed on the inner wall of the dyeing box 19 and are rotatably connected. The two limiting rollers 20 can support the fabric. The second limiting roller 21 is installed on the inner wall of the dyeing box 19 and is also rotatably connected. The second limiting roller 21 can press the fabric down so that the fabric can be immersed in the dyeing solution in the dyeing box 19.
[0033] Please see Figure 2 , Figure 3 and Figure 4 A limiting frame 22 is fixedly connected to the right side of the dyeing box 19. A second conveyor roller 23 is rotatably connected to the inner wall of the limiting frame 22. The limiting frame 22 is installed on the right side of the dyeing box 19 and is set as a fixed connection to achieve the positioning and installation effect of the limiting frame 22. The second conveyor roller 23 is installed on the inner wall of the limiting frame 22 and is set as a rotatable connection. The second conveyor roller 23 can support the fabric when it comes out of the box 1.
[0034] This embodiment describes a high-color-fastness dyeing device for white silk fabric. It includes components such as a brush 4, gear 5, gear 6, and a vacuum head 12. The fabric passes through the housing 1. Starting the motor 2 causes one of the connecting rollers 3 to rotate. Through the connection of gear 5 and gear 6, the two connecting rollers 3 drive the corresponding brush 4 to rotate, lifting debris from the fabric surface. The vacuum motor 7, connecting pipe 11, and vacuum head 12 then extract the lifted debris, which is then transported to the collection box 10 via the output pipe 8. This prevents lint, dust, and other debris from negatively impacting the colorfastness and uniformity of the dyed fabric. The conveyor rollers 14 and 23 ensure smooth entry and exit of the fabric from the housing 1, preventing excessive friction between the fabric and the edges of the housing 1 and the dyeing box 19.
[0035] It should be noted that strip grooves are provided on both the left and right sides of the box body 1. The strip grooves run through the box body 1, which facilitates the passage of the fabric through the box body 1. Fabric is wrapped around the surface of the feeding roller 18. The fabric on the surface of the feeding roller 18 can be slowly conveyed by the rotation of the motor 17.
[0036] The working principle of the above embodiments is as follows: When dyeing fabric, the fabric is sequentially passed through conveyor roller 14, box 1, conveyor roller 23, limit roller 120, and limit roller 21, immersing the fabric in the dyeing solution in dyeing box 19. Motor 217 rotates the feeding roller 18 to feed the fabric. Simultaneously, motor 12 and vacuum motor 7 are started, causing one of the connecting rollers 3 to rotate. At this time, the connecting roller 3 drives gear 15 to rotate. Through the connection between gear 15 and gear 26, the two connecting rollers 3 can rotate simultaneously in opposite directions. The connecting roller 3 drives the brush 4 to clean the surface of the fabric, causing the debris on the fabric surface to be bounced up. Then, the vacuum motor 7, connecting pipe 11, and vacuum head 12 can extract the bounced debris. The debris is then transported to collection box 10 for collection through vacuum motor 7 and output pipe 8. This can prevent the lint, floating fibers, dust, and other debris on the fabric from adversely affecting the color fastness and uniformity after dyeing.
[0037] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0038] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A high color fastness dyeing device for white yarn fabric, comprising a box body (1), characterized in that: A motor (2) is fixedly connected to the back of the housing (1). Two connecting rollers (3) are rotatably connected to the inner wall of the housing (1). A brush (4) is fixedly installed on the outer surface of each connecting roller (3). The output shaft of the motor (2) is fixedly connected to the inner wall of the corresponding connecting roller (3). A gear (5) is fixedly connected to the outer surface of one of the connecting rollers (3). A gear (6) meshes with the outer surface of the gear (5). The inner wall of the gear (6) is fixedly connected to the outer surface of the corresponding connecting roller (3). A vacuum motor (7) is fixedly installed on the upper surface of the housing (1). An output pipe (8) is fixedly installed at the output end of the vacuum motor (7). The other end of the output pipe (8) is fixedly connected to a housing (9). A collection box (10) is slidably installed on the inner wall of the housing (9). A connecting pipe (11) is fixedly installed at the output end of the vacuum motor (7). A vacuum head (12) is fixedly installed on the outer surface of the connecting pipe (11) at equal intervals. The outer surface of each vacuum head (12) is fixedly connected to the inner wall of the housing (1).
2. A device for high color fast dyeing of white filament fabrics as claimed in claim 1, wherein: The bottom surface of the shell (9) is fixedly connected to the upper surface of the box (1), and the outer surface of the box (1) is fixedly connected to the mounting bracket (13).
3. A device for high color fast dyeing of white filament fabrics as claimed in claim 2, wherein: The inner wall of the mounting frame (13) is rotatably connected to a conveying roller (14), and the bottom surface of the mounting frame (13) is fixedly connected to a base plate (15).
4. A device for high color fast dyeing of white filament fabrics as claimed in claim 3, wherein: A dyeing box (19) is fixedly installed on the upper surface of the base plate (15).
5. A device for high color fast dyeing of white filament fabrics as claimed in claim 3, wherein: A support frame (16) is fixedly connected to the upper surface of the base plate (15), and a motor (17) is fixedly connected to the back of the support frame (16).
6. A high color fast dyeing apparatus for white filament fabrics as claimed in claim 5 wherein: The output shaft of the second motor (17) is fixedly connected to a feeding roller (18), and the outer surface of the feeding roller (18) is rotatably connected to the inner wall of the support frame (16).
7. A device for high color fast dyeing of white filament fabrics as claimed in claim 4 wherein: The inner wall of the dyeing box (19) is rotatably connected to two limiting rollers (20), and the inner wall of the dyeing box (19) is rotatably connected to two limiting rollers (21).
8. A device for high color fast dyeing of white filament fabrics as claimed in claim 4 wherein: The right side of the dyeing box (19) is fixedly connected to a limiting frame (22), and the inner wall of the limiting frame (22) is rotatably connected to a conveying roller (23).
Citation Information
Patent Citations
Fabric dyeing device
CN220867732U