A support component for corrugated steel roof tiles

Abstract

This utility model provides a support component for color steel tile roofs, relating to the field of photovoltaic technology. It includes a color steel tile bracket and a photovoltaic module bracket. The first and second purlins of the color steel tile bracket are connected by fasteners. The ends of the brackets furthest from the photovoltaic module bracket have a first curved section and a second curved section, respectively, forming a fixed space to accommodate the color steel tile. A first locking block on the first purlin and a second locking block on the second purlin interlock. By setting the above structure, when the color steel tile enters the space, the distance between the two second curved sections can be adjusted by rotating the bolts used as fasteners, thereby controlling the opening size to accommodate color steel tiles of different sizes or shapes. This also ensures that the color steel tile can be stably fixed in various environments, improving the overall stability of the roof support structure. The interlocking of the first and second locking blocks prevents the first and second purlins from loosening, making the color steel tile bracket more robust and providing better support performance.

Description

Technical Field

[0001] This utility model relates to the field of photovoltaic technology, and more specifically, to a support component for color steel tile roofs. Background Technology

[0002] Early corrugated steel roofs mostly used simple wooden or metal frames for support. While wooden support structures were inexpensive and easy to process, they were prone to corrosion and flammability, had a short lifespan, and required regular maintenance and replacement, increasing long-term operating costs. Metal frames, such as ordinary steel, were prone to rusting when exposed to the outdoor environment for extended periods, leading to a decrease in structural strength and affecting the stability and safety of the roof.

[0003] Furthermore, with the development of the construction industry, the demand for construction efficiency is increasing. Traditional support components are complex to install, requiring extensive on-site welding and bolting. Additional anti-slip measures are also necessary during installation, making the process cumbersome and time-consuming. This also demands a high level of skill from the installers. Moreover, the roof shapes and sizes of different buildings vary, and traditional support components have poor versatility, making it difficult to adapt to diverse design needs. Custom manufacturing is often required, further increasing costs and extending the construction period. Utility Model Content

[0004] The purpose of this utility model is to overcome the shortcomings of the existing technology and provide a support component for color steel tile roofs.

[0005] The present invention provides a support component for color steel tile roofs that is simple to install, has good anti-slip effect, and can adapt to color steel tiles of different sizes or shapes.

[0006] To achieve the above objectives, this utility model adopts the following technical solution:

[0007] A support component for corrugated steel tile roofing includes: a corrugated steel tile bracket and a photovoltaic module bracket, wherein the corrugated steel tile bracket and the photovoltaic module bracket are connected by fasteners;

[0008] The corrugated steel tile support includes a first purlin and a second purlin. The ends of the first purlin and the second purlin close to the photovoltaic module support are connected by fasteners. The ends of the first purlin and the second purlin away from the photovoltaic module support each include a first curved section and a second curved section. The two first curved sections are far apart from each other, and the two second curved sections are close together. The first purlin and the second purlin form a corrugated steel tile fixing space to accommodate the corrugated steel tile.

[0009] The first purlin near the photovoltaic module support also includes a first snap-fit ​​block, and the second purlin near the photovoltaic module support also includes a second snap-fit ​​block, with the first snap-fit ​​block and the second snap-fit ​​block snapping into each other.

[0010] Furthermore, the first snap-fit ​​block has a first groove on the side near the second purlin, and a first protrusion and a second protrusion protrude from both sides of the first groove, respectively; the second snap-fit ​​block has a second groove on the side near the first purlin, and a third protrusion and a fourth protrusion protrude from both sides of the second groove, respectively; the third protrusion is matched and connected with the first groove, and the second protrusion is matched and connected with the second groove.

[0011] Furthermore, the side of the first protrusion closest to the second protrusion is an inclined surface, the bottom of the first groove is a hemispherical groove, and the end of the third protrusion is provided with a hemispherical locking block, which is inserted into the hemispherical groove and fits against the hemispherical groove.

[0012] Furthermore, the fastener is a bolt, and rotating the bolt adjusts the distance between the two second curved segments.

[0013] Furthermore, multiple contact points are provided on the first and second purlins on both sides of the top of the color steel tile fixing space.

[0014] Furthermore, the photovoltaic module support includes a sliding block and a slide rail, the sliding block being slidably connected to the slide rail, and the photovoltaic module being snapped onto the slide rail.

[0015] Furthermore, slide rail guards (2011) are provided on both sides of the upper end of the slide block, and the two slide rail guards (2011) are inclined downward at the closer ends; the slide rail is provided with connecting grooves that match the slide rail guards (2011) on both sides.

[0016] Furthermore, the end of the slide rail away from the slide block is integrally connected to a photovoltaic module slot, and an overflow groove is provided on the top inner side of the photovoltaic module slot.

[0017] Compared with the prior art, the beneficial effects of this utility model's technical solution are:

[0018] The support component for corrugated steel tile roofing provided by this utility model allows for both fixed and detachable connection between the corrugated steel tile bracket and the photovoltaic module bracket, facilitating installation and disassembly in different scenarios and reducing installation difficulty and cost. The interlocking between the first and second purlins, the sliding connection between the sliding block and the slide rail, and the interlocking between the slide rail and the photovoltaic module reduce on-site welding and bolt connections, simplifying the installation process.

[0019] The support component for corrugated steel roofing provided by this utility model has multiple contact points on the inner side of the two purlins to increase the friction and contact area with the corrugated steel roof, thereby achieving an anti-slip effect.

[0020] The color steel tile roof support assembly of this utility model can adjust the distance between the two second curved sections 1012 by rotating the bolts used as fasteners, thereby controlling the opening size to accommodate color steel tiles of different sizes or shapes. It also ensures that the color steel tiles can be stably fixed in various environments, thus improving the overall stability of the roof support structure. Attached Figure Description

[0021] Figure 1 A schematic diagram of the overall structure of the support component for color steel tile roofing provided by this utility model;

[0022] Figure 2 This is a front view structural diagram of the first purlin in this utility model;

[0023] Figure 3 This is a front view structural diagram of the second purlin in this utility model;

[0024] Figure 4 This is a schematic diagram of the left side of the sliding block in this utility model;

[0025] Figure 5 This is a schematic diagram of the left side of the slide rail structure in this utility model;

[0026] Among them: 1. Color steel tile bracket; 101, first purlin; 1011, first curved section; 1012, first curved section; 1013, first snap-fit ​​block; 10131, first groove; 10132, first protrusion; 10133, second protrusion; 10134, hemispherical groove; 1014, contact point; 102, second purlin; 1021, second snap-fit ​​block; 10211, second groove; 10212, third protrusion; 10213, fourth protrusion; 10214, hemispherical snap-fit ​​block; 103, fastener; 104, color steel tile fixing space; 2. Photovoltaic module bracket; 201, sliding block; 2011, sliding rail edge guard; 202, sliding rail; 2021, connecting groove; 2022, photovoltaic module slot; 2023, overflow groove. Detailed Implementation

[0027] The present invention will be further described below with reference to specific embodiments. The accompanying drawings are for illustrative purposes only, representing schematic diagrams rather than actual physical objects, and should not be construed as limiting the present invention. To better illustrate the embodiments of the present invention, some components in the drawings may be omitted, enlarged, or reduced, and do not represent the actual product dimensions. It is understandable to those skilled in the art that some well-known structures and their descriptions may be omitted in the drawings.

[0028] Example 1

[0029] like Figure 1-3As shown, the support assembly for color steel tile roofing provided by this utility model includes a color steel tile bracket 1 and a photovoltaic module bracket 2, wherein the color steel tile bracket 1 and the photovoltaic module bracket 2 are connected by fasteners;

[0030] The color steel tile support 1 includes a first purlin 101 and a second purlin 102. The ends of the first purlin 101 and the second purlin 102 near the photovoltaic module support 2 are connected by fasteners 103. The ends of the first purlin 101 and the second purlin 102 away from the photovoltaic module support 2 each include a first bending segment 1011 and a second bending segment 1012. The two first bending segments 1011 are far apart from each other, and the two second bending segments 1012 are close to each other. The first purlin 101 and the second purlin 102 form a color steel tile fixing space 104 for accommodating the color steel tile.

[0031] The first purlin 101 near the photovoltaic module support 2 also includes a first snap-fit ​​block 1013, and the second purlin 102 near the photovoltaic module support 2 also includes a second snap-fit ​​block 1021, and the first snap-fit ​​block 1013 and the second snap-fit ​​block 1021 are snapped together.

[0032] The support component for corrugated steel tile roofing provided by this utility model includes a corrugated steel tile bracket 1 and a photovoltaic module bracket 2. The connection between the corrugated steel tile bracket 1 and the photovoltaic module bracket 2 can be fixed or detachable, which facilitates installation and disassembly in different scenarios and reduces installation difficulty and cost. The specific fixing methods include integral molding, welding or bonding, etc.; the detachable methods include detachable connection by fasteners or threaded connection, etc. The first purlin 101 and the second purlin 102 of the color steel tile bracket 1 are connected by fasteners 103. The ends of the purlins away from the photovoltaic module bracket 2 have a first bending section 1011 and a second bending section 1012, forming a fixed space to accommodate the color steel tile. When the color steel tile enters the space, the distance between the two second bending sections 1012 can be adjusted by rotating the bolts, which serve as fasteners, thereby controlling the opening size to accommodate color steel tiles of different sizes or shapes. This also ensures that the color steel tile can be stably fixed in various environments, improving the overall stability of the roof support structure. The ends of the first purlin 101 and the second purlin 102 near the photovoltaic module bracket 2 have a first locking block 1013 and a second locking block 1021, respectively. The first locking block 1013 and the second locking block 1021 are locked together to prevent the first purlin 1 and the second purlin 2 from loosening, making the color steel tile bracket 1 more robust and providing better support performance.

[0033] The color steel tile roof support component of this utility model uses aluminum alloy or specially treated steel to improve structural strength and corrosion resistance, enabling it to be used for a long time in harsh environments without damage, thereby improving the service life and safety of the structure.

[0034] Furthermore, in another embodiment, the first snap-fit ​​block 1013 has a first groove 10131 on the side near the second purlin 102, and the first groove 10131 has a first protrusion 10132 and a second protrusion 10133 protruding from both sides; the second snap-fit ​​block 1021 has a second groove 10211 on the side near the first purlin 101, and the second groove 10211 has a third protrusion 10212 and a fourth protrusion 10213 protruding from both sides; the third protrusion 10212 is matched and connected with the first groove 10131, and the second protrusion 10133 is matched and connected with the second groove 10211.

[0035] In practical applications, the first purlin 101 and the second purlin 102 have a first locking block 1013 and a second locking block 1021 at one end near the photovoltaic module support 2, respectively. The first groove 10131 of the first locking block 1013 matches the third protrusion 10212 of the second locking block 1021, and the second groove 10211 of the second locking block 1021 matches the second protrusion 10133 of the first locking block 1013, so as to achieve mutual locking, effectively prevent relative displacement between the purlins, and enhance the structural strength of the color steel tile support 1 itself.

[0036] Furthermore, in another embodiment, the side of the first protrusion 10132 near the second protrusion 10133 is an inclined surface, the bottom of the first groove 10131 is a hemispherical groove 10134, and the end of the third protrusion 10212 is provided with a hemispherical locking block 10214, which is inserted into the hemispherical groove 10134 and fits against the hemispherical groove 10134.

[0037] The hemispherical groove 10134 of the first groove 10131 fits into the hemispherical locking block 10214 at the end of the third protrusion 10212, further enhancing the stability of the connection, reducing the shaking and separation between the first purlin 1 and the second purlin 2, and further enhancing the stability of the color steel tile bracket 1.

[0038] Furthermore, in another embodiment, the fastener 103 is a bolt, which is rotated to adjust the distance between the two second curved sections 1012. Adjusting the distance between the two second curved sections 1012 by rotating the bolt controls the opening size, providing greater flexibility and facilitating the replacement or maintenance of the first purlin 1, the second purlin 2, and the fastener 3. Furthermore, it can adapt to different shapes or sizes of color steel tiles, improving the flexibility of the color steel tile support 1.

[0039] Furthermore, in another embodiment, the first purlin 101 and the second purlin 102 are provided with multiple contact points 1014 on both sides of the top of the color steel tile fixing space 104. The multiple contact points 1014 on the first purlin 101 and the second purlin 102 on both sides of the top of the color steel tile fixing space 104 can increase the friction and contact area with the color steel tile, ensuring the color steel tile is firmly fixed. The anti-slip effect between the color steel tile bracket 1 and the color steel tile can also be further increased by using structural adhesive.

[0040] refer to Figure 4-5 Furthermore, in another embodiment, the photovoltaic module support 2 includes a sliding block 201 and a slide rail 202, the sliding block 201 and the slide rail 202 are slidably connected, and the photovoltaic module is snapped onto the slide rail 202; the upper end of the sliding block 201 has slide rail guards (2011) on both sides, and the two slide rail guards (2011) are inclined downward at the closer ends; the slide rail 202 has connecting grooves 2021 on both sides that match the slide rail guards (2011).

[0041] The photovoltaic module support 2 consists of a sliding block 201 and a slide rail 202, which simplifies and speeds up the installation of the photovoltaic module and improves installation efficiency. Slide rail guards 2011 are formed inwards on both sides of the upper end of the sliding block 201, and matching connecting grooves 2021 are provided on both sides of the slide rail 202. This structure enables a sliding connection between the sliding block 201 and the slide rail 202. The two slide rail guards 2011 are inclined downwards at their closest ends, further limiting the movement space of the slide rail 202 within the sliding block 201 and preventing the slide rail 202 from detaching from the sliding block 201.

[0042] Furthermore, in another embodiment, a photovoltaic module slot 2022 is integrally connected to one end of the slide rail 202 away from the slide block 201. An overflow groove 2023 is provided on the top inner side of the photovoltaic module slot 2022. The photovoltaic module is snapped into the photovoltaic module slot 2022 at the end of the slide rail 202 away from the slide block 201. The overflow groove 2023 on the top inner side of the photovoltaic module slot 2022 allows excess adhesive to flow into the overflow groove during installation, preventing uneven application of structural adhesive from overflowing and damaging the laminate.

[0043] Working principle:

[0044] The present invention provides a support component for corrugated steel tile roofs, including a corrugated steel tile bracket 1 and a photovoltaic module bracket 2. The first purlin 101 and the second purlin 102 of the corrugated steel tile bracket 1 are connected by fasteners 103. The end of the corrugated steel tile bracket 1 away from the photovoltaic module bracket 2 has a first curved section 1011 and a second curved section 1012, forming a fixed space to accommodate the corrugated steel tile. When the corrugated steel tile enters this space, the distance between the two second curved sections 1012 can be adjusted by rotating the bolts used as fasteners, thereby controlling the opening size to accommodate corrugated steel tiles of different sizes or shapes. The first locking block 1013 and the second locking block 1021 interlock with each other. In particular, the hemispherical groove 10134 of the first groove 10131 fits into the hemispherical locking block 10214 at the end of the third protrusion 10212 to prevent the two purlins from shaking and separating; the sliding block 201 of the photovoltaic module bracket 2 is slidably connected to the slide rail 202, and the photovoltaic module is locked in the photovoltaic module slot 2022 at the end of the slide rail 202 away from the sliding block 201. The overflow groove 2023 opened on the top of the inner side of the photovoltaic module slot 2022 allows the photovoltaic module to be snapped into the slot and fixed with structural adhesive during installation. Excess adhesive can flow into the overflow groove to prevent uneven application of structural adhesive from overflowing and damaging the laminate.

[0045] Unless otherwise specified, in this utility model, terms such as "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, the terms used to describe orientation or positional relationships in this utility model are for illustrative purposes only and should not be construed as limiting this utility model. For those skilled in the art, the specific meaning of the above terms can be understood in conjunction with the accompanying drawings and according to the specific circumstances.

[0046] Unless otherwise expressly specified and limited, the terms "set up," "connected," and "linked" in this utility model should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0047] Finally, it should be noted that the above specific embodiments are only used to illustrate the technical solution of this utility model and not to limit it. Although this utility model has been described in detail with reference to examples, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications and substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A support component for color steel tile roofs, characterized in that, include: A color steel tile bracket (1) and a photovoltaic module bracket (2) are connected by fasteners. The color steel tile support (1) includes a first purlin (101) and a second purlin (102). The ends of the first purlin (101) and the second purlin (102) near the photovoltaic module support (2) are connected by fasteners (103). The ends of the first purlin (101) and the second purlin (102) away from the photovoltaic module support (2) each include a first bending section (1011) and a second bending section (1012). The two first bending sections (1011) are far apart from each other, and the two second bending sections (1012) are close to each other. The first purlin (101) and the second purlin (102) form a color steel tile fixing space (104) for accommodating the color steel tile. The first purlin (101) near the photovoltaic module support (2) also includes a first snap-fit ​​block (1013), and the second purlin (102) near the photovoltaic module support (2) also includes a second snap-fit ​​block (1021), and the first snap-fit ​​block (1013) and the second snap-fit ​​block (1021) are snapped together.

2. The support assembly for color steel tile roofing according to claim 1, characterized in that, The first snap-fit ​​block (1013) has a first groove (10131) on the side near the second purlin (102), and the first groove (10131) has a first protrusion (10132) and a second protrusion (10133) on both sides respectively; the second snap-fit ​​block (1021) has a second groove (10211) on the side near the first purlin (101), and the second groove (10211) has a third protrusion (10212) and a fourth protrusion (10213) on both sides respectively; the third protrusion (10212) is matched and connected with the first groove (10131), and the second protrusion (10133) is matched and connected with the second groove (10211).

3. A support assembly for color steel tile roofs according to claim 2, characterized in that, The first protrusion (10132) has a sloping side near the second protrusion (10133), the bottom of the first groove (10131) is a hemispherical groove (10134), and the end of the third protrusion (10212) is provided with a hemispherical locking block (10214), which is inserted into the hemispherical groove (10134) and fits against the hemispherical groove (10134).

4. A support assembly for color steel tile roofs according to claim 1, characterized in that, The fastener (103) is a bolt, which is rotated to adjust the distance between the two second curved segments (1012).

5. A support assembly for color steel tile roofs according to claim 1, characterized in that, The first purlin (101) and the second purlin (102) are provided with multiple contact points (1014) on both sides of the top of the color steel tile fixing space (104).

6. A support assembly for color steel tile roofs according to claim 1, characterized in that, The photovoltaic module support (2) includes a sliding block (201) and a slide rail (202). The sliding block (201) and the slide rail (202) are slidably connected, and the photovoltaic module is snapped onto the slide rail (202).

7. A support assembly for color steel tile roofs according to claim 6, characterized in that, The upper sides of the slide block (201) have slide rail guards (2011) that are opened inward, and the two slide rail guards (2011) are inclined downward at the closer ends; the slide rail (202) has connecting grooves (2021) that match the slide rail guards (2011) on both sides.

8. A support assembly for color steel tile roofs according to claim 7, characterized in that, The slide rail (202) is integrally connected to a photovoltaic module slot (2022) at one end away from the slide block (201), and an overflow groove (2023) is provided on the top inner side of the photovoltaic module slot (2022).

Images