An adjustable support structure for disc-lock brackets

Abstract

This application relates to an adjustable support structure for a disc-lock scaffold, comprising: a base plate, a lead rod, a connecting plate, an outer base, a sleeve, and an upright. The lead rod is vertically connected to the center of the base plate. The connecting plate and the outer base are sleeved on the outside of the lead rod, with the bottom of the outer base abutting against the top of the connecting plate. The connecting plate and the outer base can move along the axial direction of the lead rod and are fixed by a nut. A limiting member is provided in the center of the outer base, and a pin hole is opened at the top. The sleeve is sleeved on the top of the outer base and abuts against the limiting member. A fixing hole is opened on the sleeve corresponding to the pin hole and fixed by the connecting member. The sleeve is located at the bottom of the upright. The downward-facing connection method connects the upright sleeve to the base, allowing the load of the upright to be transferred to the base through the outer base, avoiding direct stress on the weld, eliminating the risk of cracking and weld detachment caused by uncontrollable weld quality, and significantly improving the safety of the vertical load-bearing capacity of the scaffold. The downward-facing design effectively prevents rainwater, dust, concrete residue, and other debris from entering the pipe.

Description

Technical Field

[0001] This application relates to the field of scaffolding construction technology, and in particular to an adjustable support structure for disc-lock scaffolding. Background Technology

[0002] As a core support equipment in the construction field, modular scaffolding is widely used in housing construction, bridge engineering, tunnel construction and other scenarios. It mainly undertakes key functions such as formwork support, construction personnel operation platform construction, and material stacking and bearing. Its structural stability directly determines construction safety and project quality.

[0003] In existing technologies, the construction process of disc-lock scaffolding usually follows these steps: First, a base is laid on the concrete foundation or hardened ground of the construction site. Then, the uprights (vertical load-bearing components of the scaffolding) are inserted into the base and connected to the horizontal and diagonal braces (lateral and diagonal stabilizing components) through the connecting discs on the uprights to form a three-dimensional support frame. Finally, the scaffolding is built layer by layer upwards according to the construction height requirements.

[0004] Traditional scaffolding bases are mostly fixed-height structures, only suitable for single flat foundations. When the construction site has undulating terrain or foundation elevation deviations (such as uneven concrete pad thickness), the height of the uprights cannot be flexibly adjusted, making it difficult to guarantee the verticality of the scaffolding uprights. This leads to uneven stress on the frame and increases the risk of collapse. Furthermore, the outer sleeves of existing starting uprights generally use an upward-opening design. When the upright connects to the base, the weld of the outer sleeve directly bears the weight of the upright, construction loads, and horizontal impact forces. Long-term stress can easily cause weld cracking and detachment, which can directly lead to local instability of the scaffolding and cause safety accidents. At the same time, the upward-opening outer sleeve design allows rainwater, construction dust, concrete residue, and other debris to enter the sleeve, which is difficult to clean. Long-term accumulation accelerates corrosion of the inner wall of the upright, shortening the service life of the components. Corroded uprights have reduced connection precision, increasing disassembly difficulty and further increasing construction and maintenance costs and the risk of project delays. Utility Model Content

[0005] To address or partially address the problems existing in related technologies, this application provides an adjustable support structure for disc-type brackets, which achieves height adjustment through an adjustable base and uses a downward-facing outer base to avoid stress on the weld seams of the connecting sleeves on the uprights.

[0006] The first aspect of this application provides an adjustable support structure for a disc-type bracket, comprising: a base plate, a lead screw, a connecting disc, an outer base, a sleeve, and a vertical pole. The lead screw is vertically connected to the middle of the base plate. The connecting disc and the outer base are sleeved on the outside of the lead screw, with the bottom of the outer base abutting against the upper end of the connecting disc. The connecting disc and the outer base can move along the axial direction of the lead screw and are fixed by a nut. A limiting member is provided in the middle of the outer base, and a pin hole is opened at the top. The sleeve is sleeved on the top of the outer base and abuts against the limiting member. A fixing hole is opened on the sleeve corresponding to the pin hole and fixed by the connecting member. The sleeve is located at the bottom of the vertical pole.

[0007] The connector is a flexible pin or cotter pin with an anti-slip design.

[0008] The connecting plate has eight octagonal or eight circular eight-hole plates evenly distributed on it, which are used to connect with horizontal bars and diagonal bars.

[0009] The limiting component is an annular boss set on the outer sleeve base, used to limit the axial displacement of the sleeve.

[0010] The nuts include a fixing nut installed on the top of the outer base and an adjusting nut installed on the bottom of the connecting plate. The top surface of the fixing nut is flush with the top surface of the outer base, and the outer diameter of the fixing nut is less than or equal to the outer diameter of the outer base.

[0011] The technical solution provided in this application may include the following beneficial effects: This application provides an adjustable support structure for disc-lock scaffolding. Height adjustment is achieved through an adjustable base. A downward-facing connection method is used to connect the upright sleeve to the base, allowing the load of the upright to be transferred to the base via the outer base. This avoids direct stress on the weld seams, eliminating the risk of cracking and weld detachment caused by uncontrollable weld quality, and significantly improving the vertical load-bearing safety of the scaffolding. The downward-facing design effectively prevents rainwater, dust, concrete residue, and other debris from entering the pipe, reducing the risk of corrosion on the inner wall of the upright from the source.

[0012] It should be understood that the above general description and the following detailed description are exemplary and explanatory only, and do not limit this application. Attached Figure Description

[0013] The above and other objects, features and advantages of this application will become more apparent from the more detailed description of exemplary embodiments thereof in conjunction with the accompanying drawings, wherein the same reference numerals generally represent the same components in the exemplary embodiments thereof.

[0014] Figure 1 This is a schematic diagram of the adjustable support structure shown in the embodiments of this application; Figure 2 This is a schematic diagram of the outer base structure of the adjustable support structure shown in the embodiments of this application; Figure label: 1—Base plate, 2—Screw rod, 3—Connecting plate, 4—Outer base, 5—Sleeve, 6—Upright pole. Detailed Implementation

[0015] Embodiments of this application will now be described in more detail with reference to the accompanying drawings. While embodiments of this application are shown in the drawings, it should be understood that this application may be implemented in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided to make this application more thorough and complete, and to fully convey the scope of this application to those skilled in the art.

[0016] It should be understood that although the terms "first," "second," "third," etc., may be used in this application to describe various information, this information should not be limited to these terms. These terms are only used to distinguish information of the same type from one another. For example, without departing from the scope of this application, first information may also be referred to as second information, and similarly, second information may also be referred to as first information. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this application, "multiple" means two or more, unless otherwise explicitly specified.

[0017] In the description of this application, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.

[0018] Unless otherwise expressly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.

[0019] The technical solutions of the embodiments of this application are described in detail below with reference to the accompanying drawings.

[0020] like Figure 1An adjustable support structure for a disc-type bracket is shown, comprising: a base plate 1, a lead screw 2, a connecting disc 3, an outer base 4, a sleeve 5, a vertical pole 6, an adjusting nut, and a fixing nut. The base plate 1 is made of thick steel plate with a large area, effectively distributing the load and ensuring stable placement of the base. The lead screw 2 is vertically welded to the center of the base plate 1, and its surface has external threads. It cooperates with the adjusting nut to coarsely adjust the height. The connecting disc 3, the outer base 4, and the sleeve 5 are sequentially fitted onto the outer side of the lead screw 2 from bottom to top. For ease of installation, the connecting disc 3 is welded to the bottom of the outer base 4. The rigid assembly formed by the outer base 4 and the connecting disc 3 is moved axially along the lead screw 2 by rotating the adjusting nut and fixed by the fixing nut. The inner wall of the outer base 4 has a clearance fit with the lead screw 2, allowing axial movement but restricting circumferential rotation. The length of the lead screw 2 is greater than the sum of the length of the outer base 4 and the maximum adjustable height, ensuring that even at the highest position, the top of the outer base 4 is still lower than the top of the lead screw 2.

[0021] like Figure 2 As shown, the outer base 4 has a limiting member in the middle and a pin hole at the top. The limiting member is an annular boss on the outer base 4, used to limit the axial displacement of the sleeve 5. The sleeve 5 is fitted onto the top of the outer base 4 and abuts against the limiting member. The sleeve 5 is a connecting structure welded to the bottom of the upright 6 for connecting the upright 6. The sleeve 5 has a fixing hole corresponding to the pin hole and is fixed based on the connecting member to fix the upright 6 and prevent it from being pulled out. The connecting member is an elastic pin or cotter pin with an anti-slip design. The elastic pin has an annular anti-slip barb on its surface. After being inserted into the fixing hole, the barb locks into the hole wall. After the cotter pin is inserted, the tail end is bent at an angle of ≥60° to prevent axial pull-out. The bottom of the outer base 4 abuts against the upper end of the connecting plate 3. The connecting plate 3 has 8 octagonal or 8 annular eight-hole plates evenly distributed on it for connecting with horizontal bars and diagonal bars.

[0022] A fixing nut is installed on the top of the outer base 4 and works in conjunction with an adjusting nut installed on the bottom of the connecting plate 3. The lead screw 2 passes through the adjusting nut, the connecting plate 3 + outer base 4, and the fixing nut in sequence. The connecting plate 3 and the outer base 4 are welded and fixed. The adjusting nut presses upward against the bottom surface of the connecting plate 3, and the fixing nut presses downward against the top surface of the outer base 4, forming a "paired clamping" state. The adjusting nut presses upward against the bottom surface of the connecting plate 3, restricting the rigid component from sliding downward along the lead screw 2; the fixing nut presses downward against the top surface of the outer base 4, restricting the rigid component from moving upward along the lead screw 2. The two work together to "lock" the component at a fixed height on the lead screw 2, eliminating the risk of vertical displacement.

[0023] The top surface of the fixing nut is flush with the top surface of the outer base 4, and the outer diameter of the fixing nut is less than or equal to the outer diameter of the outer base 4. A countersunk groove is machined on the top of the outer base 4, and the depth of the countersunk groove is equal to or slightly greater than the thickness of the fixing nut. This ensures that after the fixing nut is tightened, it is flush with the top surface of the outer base 4, allowing the sleeve 5 to be fitted into the outer base 4 without obstruction by the nut, and that it is tightly fitted by the bottom surface of the sleeve and the bottom of the countersunk groove. The adjusting nut is a nylon lock nut, and the nylon ring on its inner wall fits tightly with the external thread of the lead screw 2 after tightening, forming an anti-loosening self-locking mechanism.

[0024] Finally, it should be noted that in this document, relationships such as "first" and "second" are used merely to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "include," "contain," or any other variations are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus.

[0025] The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the units can be selected to achieve the purpose of this embodiment according to actual needs.

[0026] Furthermore, the functional units in the various embodiments of this application can be integrated into one processing unit, or each unit can exist physically separately, or two or more units can be integrated into one unit. The integrated unit can be implemented in hardware or as a software functional unit.

[0027] If the integrated unit is implemented as a software functional unit and sold or used as an independent product, it can be stored in a computer-readable storage medium. Based on this understanding, the technical solution of this application, in essence, or the part that contributes to the prior art, or all or part of the technical solution, can be embodied in the form of a software product. This computer software product is stored in a storage medium and includes several instructions to cause a computer device (which may be a personal computer, a server, or a network device, etc.) to execute all or part of the steps of the methods described in the various embodiments of this application.

[0028] The various embodiments of this application have been described above. These descriptions are exemplary and not exhaustive, nor are they limited to the disclosed embodiments. Many modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments. The terminology used herein is chosen to best explain the principles, practical application, or improvement of the technology in the market, or to enable others skilled in the art to understand the embodiments disclosed herein.

Claims

1. An adjustable support structure for a disc buckle bracket, characterized by, include: The system comprises a base plate, a lead screw, a connecting plate, an outer base, a sleeve, and an upright. The lead screw is vertically connected to the center of the base plate. The connecting plate and the outer base are sleeved on the outer side of the lead screw, with the bottom of the outer base abutting against the upper end of the connecting plate. The connecting plate and the outer base are movable along the axial direction of the lead screw and fixed by a nut. A limiting member is provided in the center of the outer base, and a pin hole is opened at the top. The sleeve is sleeved on the top of the outer base and abuts against the limiting member. A fixing hole is opened on the sleeve corresponding to the pin hole and fixed by a connecting member. The sleeve is located at the bottom of the upright.

2. The adjustable support structure for a disc buckle bracket according to claim 1, wherein The connector is a flexible pin or cotter pin with an anti-slip design.

3. The adjustable support structure for a disc buckle bracket according to claim 1, wherein The connecting plate has eight octagonal or eight annular eight-hole plates evenly distributed on it, which are used to connect with horizontal bars and diagonal bars.

4. The adjustable support structure for a disc buckle bracket according to claim 1, wherein The limiting member is an annular boss provided on the outer sleeve base, used to limit the axial displacement of the sleeve.

5. The adjustable support structure for a disc buckle bracket according to claim 1, wherein The nut includes a fixing nut installed on the top of the outer base and an adjusting nut installed on the bottom of the connecting plate. The top surface of the fixing nut is flush with the top surface of the outer base, and the outer diameter of the fixing nut is less than or equal to the outer diameter of the outer base.

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