A diagonal bracing device capable of automatically adjusting the perpendicularity of a fabricated vertical member

Abstract

The utility model relates to a kind of oblique support device of automatically adjustable assembly type vertical component perpendicularity, including electric oblique support, chip assembly, small display, pre-buried hoop and wire etc. The perpendicularity deviation is detected by the chip buried in the connecting part of oblique support and component, and the data is transmitted to small display by wire, and the automatic adjusting device in electric oblique support adjusts the support length according to the display data, to realize automatic correction of perpendicularity. It also contains remote monitoring device, which can receive and display data in real time, facilitating construction management. The utility model reduces the later acceptance work, avoids manual error, improves construction efficiency and concrete appearance quality.

Description

Technical Field

[0001] This utility model relates to the field of building construction, specifically to an inclined support device that can automatically adjust the verticality of prefabricated vertical components. Background Technology

[0002] With the continuous improvement of the level of industrialization in the construction industry, prefabricated buildings have been widely used in my country due to their advantages such as high construction efficiency, controllable quality, and environmental protection and energy saving. The core of prefabricated buildings lies in the on-site assembly of precast components, among which the installation quality of vertical components (such as precast columns and precast wall panels) is directly related to the safety and stability of the overall structure. Therefore, ensuring that the verticality of vertical components meets the design and specification requirements is a key link in the construction of prefabricated buildings.

[0003] Currently, the plumb bob method is commonly used on construction sites to check the verticality of vertical components. While this method is simple to operate and inexpensive, it has several shortcomings in practical applications. First, the plumb bob method relies on manual operation, and the measurement results are easily affected by human factors, resulting in significant subjective errors and making it difficult to meet the requirements of high-precision construction. Second, when dealing with the continuous installation of large batches of prefabricated components, the plumb bob method is inefficient, requiring repeated measurements and manual corrections, which seriously affects the construction progress. Furthermore, this method can only provide static deviation data and cannot achieve real-time monitoring and dynamic adjustment, making it difficult to meet the needs of modern building construction for information-based and intelligent management.

[0004] In high-rise buildings or complex structural systems, there are many vertical components that are densely distributed. Traditional manual inspection methods are not only labor-intensive, but also prone to deviations in component installation due to measurement delays or error accumulation, which in turn affect the assembly accuracy of subsequent components and may even lead to structural safety hazards. Utility Model Content

[0005] The present invention aims to overcome the defects of the prior art and provide an inclined support device that can automatically adjust the verticality of prefabricated vertical components, thereby solving the problem of checking and correcting the verticality of prefabricated vertical components.

[0006] To solve the above-mentioned technical problems, this utility model is implemented as follows: An inclined support device for automatically adjusting the verticality of prefabricated vertical components, characterized in that it comprises: At least four electric diagonal supports, in pairs, are installed on the upper and lower sides of the prefabricated vertical component to temporarily fix the prefabricated vertical component and adjust its verticality. The chip assembly includes an upper chip and a lower chip embedded in the connection between the inclined support and the assembled vertical component, used to detect the verticality deviation of the assembled vertical component. A small display, mounted on an electrically operated diagonal support, is used to display verticality deviation data detected by the chip assembly; Pre-embedded clamps are embedded in the floor slab surface and mate with the reserved bolt holes on the prefabricated vertical components to fix the electric diagonal bracing; Wires connect the chip components to a small display for transmitting vertical deviation data; An automatic adjustment device, integrated within the electric diagonal brace, automatically adjusts the extension length of the rod screw of the electric diagonal brace based on the verticality deviation data displayed on a small monitor, thereby achieving automatic adjustment of the verticality of the assembled vertical components.

[0007] The aforementioned inclined support device for automatically adjusting the verticality of prefabricated vertical components is characterized in that the electrically operated inclined support comprises: The inclined support rod provides the main structure for electric adjustment; The electric adjustment mechanism, integrated into the inclined support rod, includes a motor, a transmission device, and a screw. The motor drives the screw to extend or retract through the transmission device to adjust the length of the inclined support. The power supply and control switch is located on the inclined support rod and is used to supply power to the electric adjustment mechanism and control its start and stop.

[0008] The aforementioned inclined support device for automatically adjusting the verticality of assembled vertical components is characterized in that the chip assembly includes: The upper and lower chips are respectively embedded in the upper and lower parts of the connection between the inclined support and the prefabricated vertical component; The chip fixing device is used to securely install the upper and lower chips at the connection between the diagonal support and the assembled vertical component, ensuring that the chip position is accurate and not easily displaced; The data processing unit, integrated within the chip assembly or connected to an external processor via wires, is used to process vertical deviation data detected by the upper and lower chips and transmit it to a small display.

[0009] The aforementioned inclined support device for automatically adjusting the verticality of prefabricated vertical components is characterized by the pre-embedded clamps: The clamp body is a ring structure, embedded in the floor slab surface, used to provide a fixing point; Bolt connection holes are set on the clamp body, corresponding to the reserved bolt holes on the prefabricated vertical components, and are used to fix the electric diagonal brace to the floor surface by bolts; The clamp fixing device is used to securely embed the clamp body into the floor slab surface, ensuring its accurate positioning and strong load-bearing capacity.

[0010] The aforementioned inclined support device for automatically adjusting the verticality of prefabricated vertical components is characterized in that: the conductor is a flexible cable with sufficient length and flexibility to adapt to the adjustment range of the inclined support; the flexible cable is equipped with connectors at both ends, which are respectively connected to the chip assembly and the small display to ensure stable and reliable data transmission; the flexible cable is wrapped with a protective layer to prevent it from being damaged during construction.

[0011] The inclined support device for automatically adjusting the verticality of prefabricated vertical components is characterized in that: the upper chip and the lower chip are fixed to the prefabricated vertical components by bolts.

[0012] The inclined support device for automatically adjusting the verticality of prefabricated vertical components is characterized in that it further includes a remote monitoring device, which is wirelessly connected to a data processing unit of a small display or chip component, for remotely receiving and displaying verticality deviation data, thereby realizing real-time monitoring and management of the construction process.

[0013] The beneficial effects of this utility model are as follows: As can be seen from the above technical solution, this application provides an inclined support device that can automatically adjust the verticality of assembled vertical components. The verticality deviation is detected by a chip embedded in the connection between the inclined support and the component. The data is transmitted to a small display via wires. The automatic adjustment device in the electric inclined support adjusts the support length according to the displayed data to achieve automatic verticality correction.

[0014] First, this device improves the efficiency of inspecting the verticality of prefabricated building components. The traditional plumb bob method relies on manual operation, which is time-consuming, labor-intensive, and inefficient in large-scale construction. This device, however, automatically detects verticality deviations through chip components and displays them in real time on a small monitor, eliminating the need for manual measurement and significantly reducing inspection time and improving construction efficiency.

[0015] Secondly, it effectively improves the accuracy of verticality correction. Manual operation of a plumb bob is easily affected by environmental and human factors, leading to measurement errors. This device utilizes information technology, through precise chip detection and automatic adjustment of the electric inclined support, to achieve accurate verticality correction, reduce errors, and improve the stability and safety of the building structure.

[0016] Finally, it also reduces the labor intensity of construction workers. Traditional methods require construction workers to perform repetitive plumb bob operations for extended periods, resulting in significant physical exertion. This device, however, achieves automated detection and adjustment, reducing the workload of construction workers and improving their comfort and occupational health. Attached Figure Description

[0017] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments: Figure 1This is a schematic diagram of the structure of this application.

[0018] Figure 2 for Figure 1 Enlarged diagram of point A in the middle. Detailed Implementation

[0019] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this application. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection claimed in this application. like Figure 1 , 2 As shown: A diagonal support device for automatically adjusting the verticality of prefabricated vertical components, comprising: Four electric diagonal supports 3, two supports per group, are respectively set on the upper and lower sides of the prefabricated vertical component 1, for temporary fixing and verticality adjustment of the prefabricated vertical component. Chip assembly 5 includes an upper chip and a lower chip embedded in the connection between the inclined support and the assembled vertical component, used to detect the verticality deviation of the assembled vertical component; A small display 4, mounted on an electrically operated inclined support, is used to display verticality deviation data detected by the chip assembly; Embedded clamp 2 is embedded in the floor slab and mates with the reserved bolt holes on the prefabricated vertical components to fix the electric diagonal bracing; Wire 8 connects the chip assembly to the small display for transmitting vertical deviation data; An automatic adjustment device, integrated within the electric diagonal brace, automatically adjusts the extension length of the rod screw of the electric diagonal brace based on the verticality deviation data displayed on a small monitor, thereby achieving automatic adjustment of the verticality of the assembled vertical components.

[0020] The electrically operated diagonal support includes: The inclined support rod provides the main structure for electric adjustment; The electric adjustment mechanism, integrated into the inclined support rod, includes a motor, a transmission device, and a screw. The motor drives the screw to extend or retract through the transmission device to adjust the length of the inclined support. The power supply and control switch 6 is located on the inclined support rod and is used to supply power to the electric adjustment mechanism and control its start and stop.

[0021] The chip assembly includes: The upper and lower chips are respectively embedded in the upper and lower parts of the connection between the inclined support and the prefabricated vertical component; The chip fixing device is used to securely install the upper and lower chips at the connection between the diagonal support and the assembled vertical component, ensuring that the chip position is accurate and not easily displaced; The data processing unit, integrated within the chip assembly or connected to an external processor via wires, is used to process vertical deviation data detected by the upper and lower chips and transmit it to a small display.

[0022] The pre-embedded clamp: The clamp body is a ring structure, embedded in the floor slab surface, used to provide a fixing point; Bolt connection holes are set on the clamp body, corresponding to the reserved bolt holes on the prefabricated vertical components, and are used to fix the electric diagonal brace to the floor surface by bolts; The clamp fixing device is used to securely embed the clamp body into the floor slab surface, ensuring its accurate positioning and strong load-bearing capacity.

[0023] The conductor is a flexible cable with sufficient length and flexibility to accommodate the adjustment range of the inclined support; the flexible cable has connectors at both ends, which are connected to the chip assembly and the small display respectively to ensure stable and reliable data transmission; the flexible cable is wrapped with a protective layer to prevent it from being damaged during construction.

[0024] The upper and lower chips are fixed to the assembled vertical component by bolts 7.

[0025] Furthermore, it also includes a remote monitoring device that is wirelessly connected to a data processing unit of a small display or chip component to remotely receive and display verticality deviation data, enabling real-time monitoring and management of the construction process.

[0026] To address the drawbacks of the conventional plumb bob method, this application utilizes information technology. Chips are embedded at the connection points between the diagonal bracing and the prefabricated vertical components. The verticality deviation of the vertical component is determined by the relative distance between the projection positions of the upper and lower chips on the floor slab and the control line. A small display screen on the diagonal bracing directly displays the obtained verticality deviation data, facilitating inspection and adjustment. Furthermore, an electrically operated diagonal bracing is employed, automatically adjusting based on the verticality deviation data obtained using the above method when the power switch is turned on. This method allows for direct verticality adjustment and verification of the components during prefabricated vertical component installation. The obtained acceptable verticality data can be directly displayed on the small display screen of the diagonal bracing, reducing subsequent verticality acceptance work and avoiding errors caused by manual plumb bobs, thus improving the visual quality of the concrete.

[0027] Electric diagonal supports, small displays, and chips are designed, processed, and manufactured in the factory, and then installed on site. Before installing the prefabricated vertical components on site, bolt holes need to be pre-drilled on the prefabricated components and embedded clamps need to be installed on the floor slab. Then, during the installation of the vertical components, the prefabricated components are temporarily fixed with diagonal supports through the pre-drilled bolt holes on the vertical components and the embedded clamps on the floor slab.

[0028] After the vertical components are installed, the verticality will be automatically detected based on the relative position of the chips on the electric diagonal brace, and the obtained deviation data will be directly displayed on a small monitor via wires. If a deviation occurs, the power to the electric diagonal brace will be turned on, and the verticality will be adjusted by adjusting the extension length of the upper and lower diagonal brace screws according to the specific deviation.

[0029] Compared with traditional verticality measurement methods, this application allows for direct verticality adjustment of prefabricated vertical components during installation. The resulting acceptable data can be directly displayed on a small monitor on the inclined support, reducing subsequent verticality acceptance work and avoiding errors caused by manual plumb bobs, thus improving the visual quality of the concrete.

[0030] The implementation method is as follows: During use, firstly, according to the planar position of the vertical prefabricated component, pre-embedded clamps are installed on the floor slab, and bolt holes need to be pre-drilled on the prefabricated component. The vertical prefabricated component is fixed to the pre-embedded clamp on the floor slab through the pre-drilled bolt holes using diagonal supports. Simultaneously, when installing the diagonal supports, chips are embedded at the connection points between the diagonal supports and the prefabricated vertical components. Then, the verticality deviation of the vertical component is determined by the relative distance between the projection positions of the upper and lower chips on the floor slab and the control line. The small display screen on the diagonal support can directly display the obtained verticality deviation data for easy inspection. When a deviation occurs, the power to the electric diagonal support is turned on. The diagonal support will adjust the extension length of the upper and lower diagonal support rod screws according to the specific data deviation, thereby achieving the purpose of verticality adjustment.

[0031] The above are merely embodiments provided in this application and are not intended to limit this application. Although this application has been described in detail with reference to the embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. However, any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A diagonal bracing device for automatically adjusting the plumbness of a fabricated vertical member, characterised in that It includes: At least four electric diagonal supports, in pairs, are installed on the upper and lower sides of the prefabricated vertical component to temporarily fix the prefabricated vertical component and adjust its verticality. The chip assembly includes an upper chip and a lower chip embedded in the connection between the inclined support and the assembled vertical component, used to detect the verticality deviation of the assembled vertical component. A small display, mounted on an electrically operated diagonal support, is used to display verticality deviation data detected by the chip assembly; Pre-embedded clamps are embedded in the floor slab surface and mate with the reserved bolt holes on the prefabricated vertical components to fix the electric diagonal bracing; Wires connect the chip components to a small display for transmitting vertical deviation data; An automatic adjustment device, integrated within the electric diagonal brace, automatically adjusts the extension length of the rod screw of the electric diagonal brace based on the verticality deviation data displayed on a small monitor, thereby achieving automatic adjustment of the verticality of the assembled vertical components.

2. The inclined support device for automatically adjusting the verticality of prefabricated vertical components according to claim 1, characterized in that... The electrically operated diagonal support includes: The inclined support rod provides the main structure for electric adjustment; The electric adjustment mechanism, integrated into the inclined support rod, includes a motor, a transmission device, and a screw. The motor drives the screw to extend or retract through the transmission device to adjust the length of the inclined support. The power supply and control switch is located on the inclined support rod and is used to supply power to the electric adjustment mechanism and control its start and stop.

3. The diagonal bracing device of claim 1, wherein The chip assembly includes: The upper and lower chips are respectively embedded in the upper and lower parts of the connection between the inclined support and the prefabricated vertical component; The chip fixing device is used to securely install the upper and lower chips at the connection between the diagonal support and the assembled vertical component, ensuring that the chip position is accurate and not easily displaced; The data processing unit, integrated within the chip assembly or connected to an external processor via wires, is used to process vertical deviation data detected by the upper and lower chips and transmit it to a small display.

4. The diagonal bracing device of claim 1, wherein The pre-embedded clamp: The clamp body is a ring structure, embedded in the floor slab surface, used to provide a fixing point; Bolt connection holes are set on the clamp body, corresponding to the reserved bolt holes on the prefabricated vertical components, and are used to fix the electric diagonal brace to the floor surface by bolts; The clamp fixing device is used to securely embed the clamp body into the floor slab surface, ensuring its accurate positioning and strong load-bearing capacity.

5. The diagonal bracing device of claim 1, wherein: The conductor is a flexible cable with sufficient length and flexibility to accommodate the adjustment range of the inclined support; the flexible cable has connectors at both ends, which are connected to the chip assembly and the small display respectively to ensure stable and reliable data transmission; the flexible cable is wrapped with a protective layer to prevent it from being damaged during construction.

6. The diagonal bracing device of claim 3, wherein: The upper and lower chips are fixed to the assembled vertical component by bolts.

7. The diagonal bracing device of claim 1, wherein: It also includes a remote monitoring device that is wirelessly connected to a data processing unit of a small display or chip component to remotely receive and display verticality deviation data, enabling real-time monitoring and management of the construction process.

Images