Micro car 12l urea tank assembly

Abstract

The utility model discloses a micro -card 12L urea tank assembly, include: urea tank, adjust connecting component, adjust connecting component is used for with the fixed connection of different size external, the urea tank top is fixed and is inserted to have injection pipe, and the injection pipe top rotatory screw joint has the tank cover, and the urea tank is just the top fixed and is established to have the observation port, and the observation port top rotatory screw joint has the sealing cover, and the urea tank is away from injection pipe one side fixed connection has adjust connecting component, the adjust connecting component in the utility model, this component passes through the chassis, sliding adjusting spare and has multiple positioning hole, cooperation positioning pin makes the urea tank can easily adjust installation position, and the chassis structure of stable adaptation different vehicle type, effectively solved the matching problem caused by the vehicle installation space difference, improved the application range and installation efficiency of product.

Description

Technical Field

[0001] This utility model relates to the technical field of urea tank equipment, specifically a micro-truck 12L urea tank assembly. Background Technology

[0002] The urea tank is a key storage component in the selective catalytic reduction system. It is mainly used to hold automotive urea solution. When the diesel engine is running, the solution in the urea tank is injected into the engine's exhaust system in a metered manner. Under the action of high-temperature exhaust, the urea solution hydrolyzes to generate ammonia. Subsequently, the ammonia reacts chemically with nitrogen oxides in the exhaust gas in the SCR catalytic converter, reducing them into harmless nitrogen and water. This significantly reduces the emission of nitrogen oxides, the main pollutant in diesel vehicle exhaust, and meets increasingly stringent environmental regulations. In terms of installation compatibility, existing urea tanks are usually installed using fixed brackets or simple cable ties. This rigid connection method is difficult to adjust flexibly to adapt to the subtle differences in chassis structure of different vehicle models, resulting in poor universality. When some mounting brackets have dimensional errors during the manufacturing process, it can easily cause the urea tank to tilt or shake slightly after installation, affecting its performance. Utility Model Content

[0003] The purpose of this utility model is to provide a micro-cart L urea tank assembly in order to solve the problems mentioned above.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a micro-card L urea tank assembly, comprising: a urea tank and an adjustment connection component; The adjustable connection assembly is used for fixed connection with peripherals of different sizes; An injection pipe is fixedly inserted at an angle above the urea tank. A tank cover is rotatably screwed onto the injection pipe. An observation port is fixedly opened directly above the urea tank. A sealing cover is rotatably screwed onto the observation port. An adjustment connection assembly is fixedly connected to the side of the urea tank away from the injection pipe. The adjusting connection assembly includes a base frame fixedly connected to the side of the urea tank away from the injection pipe. A protruding plate is fixedly connected to the side of the base frame. A sliding groove is formed on the surface of the protruding plate. A sliding adjusting component is slidably connected to the sliding groove via a sliding rod. A connecting plate is fixedly connected to the side of the sliding adjusting component. A positioning hole is formed on the surface of the base frame. Positioning pins are movably inserted into the two sides of the sliding adjusting component near its edge. The positioning pins pass through the sliding adjusting component and their ends are inserted into the positioning holes to restrict the movement of the sliding adjusting component. The surface of the connecting plate has a reserved mounting hole.

[0005] As a further improvement of this utility model: a liquid level observation window is provided on the side of the urea tank, a discharge chamber is fixedly connected to the bottom of the urea tank, and a discharge nozzle is fixedly connected below the discharge chamber.

[0006] As a further improvement of this utility model, a rubber sealing ring is provided at the connection between the sealing cap and the observation port to improve the convenience of injection and the sealing performance of the observation port, and to prevent urea leakage.

[0007] As a further improvement of this utility model: the two ends of the slide rod are fixedly connected to the sliding adjustment component by nuts, and two to four mounting holes are reserved on the surface of the connecting plate, which are symmetrically distributed on both sides of the connecting plate.

[0008] As a further improvement of this utility model: the liquid level observation window is made of tempered glass, and a scale line is provided on the outside of the liquid level observation window. The minimum division value of the scale line is 0.5 liters, and the scale line is made by laser engraving process.

[0009] Compared with the prior art, the beneficial effects of this utility model are: The adjustable connection component of this utility model, through its base frame, sliding adjustment component, and multiple positioning holes, along with positioning pins, allows the urea tank to be easily adjusted in its installation position, stably adapting to the chassis structure of different vehicle models. This effectively solves the matching problem caused by differences in vehicle installation space, and improves the product's applicability and installation efficiency.

[0010] The inclined design of the inlet pipe, combined with the tank cover, makes adding urea more convenient, while the observation port on the top and the liquid level observation window with clear scale lines on the side allow users to intuitively grasp the remaining amount and status of the urea solution in the tank at any time, facilitating daily inspection and maintenance. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the overall structure of the 12L urea tank assembly of the micro-card described in this utility model; Figure 2 This is a schematic diagram of the upper part of the 12L urea tank assembly of the micro-card described in this utility model; Figure 3 This is a schematic diagram of the adjusting connection component in the 12L urea tank assembly of the micro-card described in this utility model; Figure 4 This is a schematic diagram of the lower part of the 12L urea tank assembly of the micro-card described in this utility model.

[0012] In the diagram: 1. Urea tank; 2. Injection pipe; 3. Tank cover; 4. Observation port; 5. Adjustment connection assembly; 6. Liquid level observation window; 7. Discharge chamber; 8. Discharge nozzle; 51. Base frame; 52. Protruding plate; 53. Sliding adjustment component; 54. Connecting plate; 55. Positioning pin; 56. Positioning hole. Detailed Implementation

[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0014] Reference Figures 1 to 4 In this embodiment of the utility model, the 12L urea tank assembly includes: a urea tank 1 and an adjustment and connection assembly 5. The urea tank 1 serves as the main container, and an injection pipe 2 is fixedly inserted at an angle on its top. A tank cover 3 is connected to the top of the injection pipe 2 by a threaded rotation. An observation port 4 is opened directly above the urea tank 1. A sealing cover is also connected to the top of the observation port 4 by a threaded rotation. In order to improve the convenience of injection and the sealing performance of the observation port and prevent urea leakage, a rubber sealing ring is provided at the connection between the sealing cover and the observation port 4.

[0015] A liquid level observation window 6 is provided on the side of the urea tank 1. The liquid level observation window 6 is preferably made of tempered glass to have good corrosion resistance and strength. In order to facilitate accurate observation of the remaining amount of urea solution in the tank, a scale line is provided on the outside of the liquid level observation window 6. The minimum division of the scale line is 0.5 liters, and it is preferably made by laser engraving process to ensure that the scale is clear and durable. A discharge chamber 7 is fixedly connected to the bottom of the urea tank 1, and a discharge nozzle 8 for connecting the conveying pipeline is fixedly connected below the discharge chamber 7.

[0016] The adjusting connection assembly 5 is located on the side of the urea tank 1 away from the injection pipe 2. Its core function is to achieve a fixed connection between the urea tank assembly and peripherals of different sizes or specifications, such as vehicle frames, thereby enhancing the product's versatility and installation adaptability. Specifically, the adjusting connection assembly 5 includes a base frame 51 fixedly connected to the side of the urea tank 1. A protruding plate 52 is fixedly connected to the side of the base frame 51. A groove is formed on the surface of the protruding plate 52. A sliding adjusting member 53 is slidably connected within this groove via a sliding rod. Preferably, both ends of the sliding rod are fixedly connected to the sliding adjusting member 53 via nuts. A connecting plate is fixedly connected to the side of the sliding adjusting member 53. 54. The surface of the connecting plate 54 is reserved with mounting holes for connecting with external equipment. In order to adapt to different installation strength requirements, the mounting holes reserved on the surface of the connecting plate 54 are usually two to four, and are symmetrically distributed on both sides of the connecting plate 54. In order to achieve positioning of the sliding adjustment member 53 after movement, multiple positioning holes 56 are opened on the surface of the base frame 51. At the same time, positioning pins 55 are movably inserted on both sides of the sliding adjustment member 53 near the edge. When the sliding adjustment member 53 moves to the appropriate position, the positioning pins 55 pass through the sliding adjustment member 53 and insert the end into the corresponding positioning hole 56, thereby effectively restricting the movement of the sliding adjustment member 53 and ensuring the stability of the connection.

[0017] The working principle of this utility model is as follows: Urea solution is added to urea tank 1 by unscrewing the tank cover 3 through the inclined injection pipe 2. During the filling, the observation port 4 located on the top of the tank and its sealing cover can be used for inspection and maintenance. Combined with the liquid level observation window 6 on the side and its laser-engraved scale lines, the liquid level and quality of urea in the tank can be clearly monitored to ensure that the solution is sufficient and there are no abnormalities. Urea tank 1 itself is made of corrosion-resistant materials such as high-density polyethylene, which can effectively store urea solution. Once the vehicle is started and the urea system's operating conditions are met, the system enters the preparation phase. If the ambient temperature is low, the heating device integrated in the urea tank 1 will be activated to thaw and keep the urea solution warm, preventing it from solidifying. At the same time, the discharge chamber 7 and discharge nozzle 8 serve as the outlet for transporting the urea solution to the system, connecting to the subsequent conveying pipeline and injection device. The urea tank assembly is stably installed on the vehicle via its key adjustment and connection component 5, which is fixed to the tank body via a base frame 51. The connecting plate 54 is used to connect to the vehicle frame. The position of the connecting plate 54 can be adjusted by moving the sliding adjustment component 53 within the groove of the convex plate 52. Once the position is properly adjusted, the locating pin 55 is inserted into the sliding adjustment component 53 and passed through the corresponding locating hole 56 on the base frame 51 to securely lock the sliding adjustment component 53. This adapts to the different installation space of different vehicle models and ensures that the urea tank 1 will not loosen due to vibration during vehicle operation.

[0018] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A 12L urea tank assembly for micro-trucks, characterized in that, include: Urea tank (1), adjusting connection assembly (5); Adjustable connection component (5) is used for fixed connection with peripherals of different sizes; An injection pipe (2) is fixedly inserted at an angle above the urea tank (1). A tank cover (3) is screwed onto the injection pipe (2). An observation port (4) is fixedly opened directly above the urea tank (1). A sealing cover is screwed onto the observation port (4). An adjustment connection assembly (5) is fixedly connected to the side of the urea tank (1) away from the injection pipe (2). The adjusting connection assembly (5) includes a base frame (51) fixedly connected to the side of the urea tank (1) away from the injection pipe (2). A protruding plate (52) is fixedly connected to the side of the base frame (51). A sliding groove is opened on the surface of the protruding plate (52). A sliding adjustment component (53) is slidably connected in the sliding groove through a sliding rod. A connecting plate (54) is fixedly connected to the side of the sliding adjustment component (53). A positioning hole (56) is opened on the surface of the base frame (51). A positioning pin (55) is movably inserted into both sides of the sliding adjustment component (53) near the edge. The positioning pin (55) passes through the sliding adjustment component (53) and its end is inserted into the positioning hole (56) to restrict the movement of the sliding adjustment component (53). An installation hole is reserved on the surface of the connecting plate (54).

2. The 12L urea tank assembly for micro-trucks according to claim 1, characterized in that, The urea tank (1) is provided with a liquid level observation window (6) on the side, and a discharge chamber (7) is fixedly connected to the bottom of the urea tank (1). A discharge nozzle (8) is fixedly connected below the discharge chamber (7).

3. The 12L urea tank assembly for micro-trucks according to claim 1, characterized in that, A rubber sealing ring is provided at the connection between the sealing cap and the observation port (4) to improve the convenience of injection and the sealing performance of the observation port (4) and prevent urea leakage.

4. The micro-kal 12L urea tank assembly of claim 1, wherein, The two ends of the slide rod are fixedly connected to the sliding adjustment component (53) by nuts. The surface of the connecting plate (54) has two to four pre-drilled mounting holes, which are symmetrically distributed on both sides of the connecting plate (54).

5. The micro-kal 12L urea tank assembly of claim 2, wherein, The liquid level observation window (6) is made of tempered glass. The outer side of the liquid level observation window (6) is provided with scale lines. The minimum division value of the scale lines is 0.5 liters. The scale lines are made by laser engraving process.

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