An emulsion pump lubrication system

Abstract

The utility model discloses an emulsion pump lubricating system, including lubricating oil tank, lubricating oil tank with setting in emulsion pump lubricating oil pass through lubricating pipeline subassembly intercommunication, lubricating pipeline subassembly includes main oil line pipe, oil line shunt pipe, lubricating oil distribution valve, gear shaft oil line connecting pipe, crankshaft bearing oil line connecting pipe, connecting rod oil line connecting pipe, sliding block oil line connecting pipe, one end of main oil line pipe is linked together with lubricating oil tank, and the other end of main oil line pipe is linked together with lubricating oil distribution valve through oil line shunt pipe, and the outer peripheral lateral wall of lubricating oil distribution valve is provided with four distribution interfaces, and lubricating oil distribution valve is connected with gear shaft oil line connecting pipe, crankshaft bearing oil line connecting pipe, connecting rod oil line connecting pipe, sliding block oil line connecting pipe through four distribution interfaces respectively.

Description

Technical Field

[0001] This utility model relates to the field of emulsion pumps, and in particular to an emulsion pump lubrication system. Background Technology

[0002] Emulsion pumps are the hydraulic power source for support equipment in large-scale coal mine fully mechanized mining faces. Their stability and reliability are directly related to the economic benefits of coal enterprises.

[0003] The reliability of lubrication in emulsion pumps affects their performance. Emulsions require lubricating oil supply to locations such as bearings, connecting rods, and sliders. Lubricating oil provides lubrication and heat dissipation to these locations, and reliable lubrication supply to these locations is crucial for the continuous and stable operation of the emulsion pump.

[0004] Patent No. ZL202310284836.8 discloses a forced lubrication and cooling system for an emulsion pump, which can achieve cooling and circulation of lubricating oil. However, during lubrication, it directly sets multiple lubrication pipelines at the lubricating oil tank to achieve oil supply and lubrication separately, and the pipeline layout is too complicated. In addition, existing emulsion pumps mostly use single-sided oil supply, and insufficient lubricating oil supply often occurs at bearings, connecting rods, sliders and other positions, which affects the lubrication effect of the emulsion pump. It is necessary to improve it. Summary of the Invention

[0005] The purpose of this invention is to address the above-mentioned problems by providing an emulsion pump lubrication system with a simple structure and improved lubrication effect.

[0006] To achieve the above objectives, the technical solution of this utility model is as follows: An emulsion pump lubrication system includes a lubricating oil tank, which is connected to a lubricating oil passage disposed within the emulsion pump via a lubrication pipeline assembly. The lubrication pipeline assembly includes a main oil passage pipe, an oil distribution pipe, a lubricating oil distribution valve, a gear shaft oil passage connecting pipe, a crankshaft bearing oil passage connecting pipe, a connecting rod oil passage connecting pipe, and a slider oil passage connecting pipe. One end of the main oil passage pipe is connected to the lubricating oil tank, and the other end is connected to the lubricating oil distribution valve via the oil distribution pipe. The lubricating oil distribution valve has four distribution ports on its outer peripheral sidewall, which are respectively connected to the gear shaft oil passage connecting pipe, the crankshaft bearing oil passage connecting pipe, the connecting rod oil passage connecting pipe, and the slider oil passage connecting pipe via the four distribution ports.

[0007] Furthermore, one end of the gear shaft oil circuit connecting pipe is connected to the distribution interface on the lubricating oil distribution valve, and the other end of the gear shaft oil circuit connecting pipe is connected to the gear shaft bearing lubricating oil passage in the emulsion pump and supplies lubricating oil to several gear shaft bearings in the emulsion pump.

[0008] Furthermore, one end of the crankshaft bearing oil circuit connecting pipe is connected to the distribution interface on the lubricating oil distribution valve, and the other end of the crankshaft bearing oil circuit connecting pipe is connected to the crankshaft bearing lubricating oil passage provided in the emulsion pump, and supplies lubricating oil to several crankshaft bearings provided in the emulsion pump.

[0009] Furthermore, one end of the connecting rod oil circuit connecting pipe is connected to the distribution interface on the lubricating oil distribution valve, and the other end of the connecting rod oil circuit connecting pipe is connected to the connecting rod lubricating oil passage in the emulsion pump and supplies lubricating oil to several connecting rods in the emulsion pump.

[0010] Furthermore, one end of the slider oil circuit connecting pipe is connected to the distribution interface on the lubricating oil distribution valve, and the other end of the slider oil circuit connecting pipe is connected to the slider lubricating oil passage in the emulsion pump and supplies lubricating oil to several sliders in the emulsion pump.

[0011] Furthermore, two lubricating oil distribution valves are provided. One end of the main oil circuit pipe is connected to the middle of the oil circuit branch pipe, and both ends of the oil circuit branch pipe are connected to the two lubricating oil distribution valves respectively. The two lubricating oil distribution valves are symmetrically arranged on both sides of the emulsion pump. The gear shaft oil circuit connecting pipes on the two lubricating oil distribution valves are respectively connected to both ends of the gear shaft bearing lubricating oil passage. The crankshaft bearing oil circuit connecting pipes on the two lubricating oil distribution valves are respectively connected to both ends of the crankshaft bearing lubricating oil passage. The connecting rod oil circuit connecting pipes on the two lubricating oil distribution valves are respectively connected to both ends of the connecting rod lubricating oil passage. The slider oil circuit connecting pipes on the two lubricating oil distribution valves are respectively connected to both ends of the slider lubricating oil passage.

[0012] Furthermore, the emulsion pump is equipped with a return oil passage, which is connected to the middle of the gear shaft bearing lubrication passage, crankshaft bearing lubrication passage, connecting rod lubrication passage, and slider lubrication passage, respectively. The return oil passage is connected to the lubricating oil tank through a return oil pipe.

[0013] Furthermore, the main oil line is sequentially equipped with a lubricating oil pump for pumping lubricating oil, a filter for filtering impurities from the pumped lubricating oil, and a radiator for cooling the pumped lubricating oil. The lubricating oil in the lubricating oil tank passes through the lubricating oil pump, the filter, and the radiator in sequence before entering the oil line branch pipe.

[0014] Compared with the prior art, the advantages and positive effects of this utility model are: In this invention, during the lubrication operation of the emulsion pump, the lubricating oil in the lubricating oil tank enters the oil distribution pipe through the main oil line, and then flows into the gear shaft oil line connection pipe, crankshaft bearing oil line connection pipe, connecting rod oil line connection pipe, and slider oil line connection pipe respectively after entering the lubricating oil distribution valve. This ultimately achieves the oil supply operation to the gear shaft bearing lubrication passages, crankshaft bearing lubrication passages, connecting rod lubrication passages, and slider lubrication passages within the emulsion pump. The oil distribution is achieved through the lubricating oil distribution valve, eliminating the need for excessive piping between the lubricating oil tank and the emulsion pump, thus simplifying the arrangement of lubrication piping. It is more concise; furthermore, this utility model uses two lubricating oil distribution valves on both sides of the emulsion pump to simultaneously supply oil to the gear shaft bearing lubrication passage, crankshaft bearing lubrication passage, connecting rod lubrication passage, and slider lubrication passage, ensuring sufficient lubrication oil supply to the bearings, connecting rods, sliders, and other parts within the emulsion pump; at the same time, if one oil supply line is blocked or malfunctions, the other oil supply line will still ensure the normal operation of the emulsion pump lubrication, without significantly affecting the lubrication effect of the emulsion pump, further improving the effectiveness of this utility model. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is an installation effect diagram of the present invention; Figure 2 This is a schematic diagram of the lubrication pipeline assembly; Figure 3 This is a pipeline connection logic diagram of this utility model. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, any modifications, equivalent substitutions, improvements, etc., made by those skilled in the art to all other embodiments obtained without creative effort should be included within the protection scope of the present utility model.

[0018] like Figure 1 , Figure 2 and Figure 3As shown, this embodiment discloses an emulsion pump lubrication system, including a lubricating oil tank 12. The lubricating oil tank 12 is connected to the gear shaft bearing lubricating oil passage 1, crankshaft bearing lubricating oil passage 3, connecting rod lubricating oil passage 4, and slider lubricating oil passage 8 disposed in the emulsion pump 17 through a lubrication pipeline assembly. The lubrication pipeline assembly includes a main oil line pipe 15, an oil line branch pipe 16, a lubricating oil distribution valve 6, a gear shaft oil line connecting pipe 601, a crankshaft bearing oil line connecting pipe 602, a connecting rod oil line connecting pipe 603, and a slider oil line connecting pipe 604. One end of the main oil line pipe 15 is connected to the lubricating oil tank 12, and the other end of the main oil line pipe 15 is connected to the lubricating oil distribution valve 6 through the oil line branch pipe 16. The main oil line pipe 15 is sequentially equipped with a lubricating oil pump 11 for pumping lubricating oil, a filter 10 for filtering impurities from the pumped lubricating oil, and a radiator 9 for cooling the pumped lubricating oil. The lubricating oil in the lubricating oil tank 12 enters the oil line branch pipe 16 after passing through the lubricating oil pump 11, the filter 10, and the radiator 9 in sequence.

[0019] The lubricating oil distribution valve 6 has four distribution ports on its outer peripheral sidewall. The lubricating oil distribution valve 6 is connected to the gear shaft oil circuit connection pipe 601, the crankshaft bearing oil circuit connection pipe 602, the connecting rod oil circuit connection pipe 603, and the slider oil circuit connection pipe 604 through the four distribution ports respectively. One end of the gear shaft oil circuit connecting pipe 601 is connected to the distribution interface on the lubricating oil distribution valve 6, and the other end of the gear shaft oil circuit connecting pipe 601 is connected to the gear shaft bearing lubricating oil passage 1 in the emulsion pump 17 and supplies lubricating oil to a plurality of gear shaft bearings 2 in the emulsion pump 17.

[0020] One end of the crankshaft bearing oil circuit connecting pipe 602 is connected to the distribution interface on the lubricating oil distribution valve 6, and the other end of the crankshaft bearing oil circuit connecting pipe 602 is connected to the crankshaft bearing lubricating oil passage 3 in the emulsion pump 17 and supplies lubricating oil to several crankshaft bearings 5 ​​in the emulsion pump 17.

[0021] One end of the connecting rod oil circuit connecting pipe 603 is connected to the distribution interface on the lubricating oil distribution valve 6, and the other end of the connecting rod oil circuit connecting pipe 603 is connected to the connecting rod lubricating oil passage 4 provided in the emulsion pump 17 and supplies lubricating oil to a plurality of connecting rods 13 provided in the emulsion pump 17.

[0022] One end of the slider oil circuit connecting pipe 604 is connected to the distribution interface on the lubricating oil distribution valve 6, and the other end of the slider oil circuit connecting pipe 604 is connected to the slider lubricating oil channel 8 in the emulsion pump 17 and supplies lubricating oil to a plurality of sliders 7 in the emulsion pump 17.

[0023] Two lubricating oil distribution valves 6 are provided. One end of the main oil line pipe 15 is connected to the middle of the oil line branch pipe 16, and the two ends of the oil line branch pipe 16 are respectively connected to the two lubricating oil distribution valves 6. The two lubricating oil distribution valves 6 are symmetrically arranged on both sides of the emulsion pump 17 and are fixedly connected to the outer wall of the emulsion pump 17. The gear shaft oil line connecting pipes 601 on the two lubricating oil distribution valves 6 are respectively connected to the two ends of the gear shaft bearing lubricating oil passage 1. The crankshaft bearing oil line connecting pipes 602 on the two lubricating oil distribution valves 6 are respectively connected to the two ends of the crankshaft bearing lubricating oil passage 3. The connecting rod oil line connecting pipes 603 on the two lubricating oil distribution valves 6 are respectively connected to the two ends of the connecting rod lubricating oil passage 4. The slider oil line connecting pipes 604 on the two lubricating oil distribution valves 6 are respectively connected to the two ends of the slider lubricating oil passage 8.

[0024] The emulsion pump 17 is provided with an oil return channel 14, which is connected to the middle of the gear shaft bearing lubrication channel 1, the crankshaft bearing lubrication channel 3, the connecting rod lubrication channel 4, and the slider lubrication channel 8, respectively. The oil return channel 14 is connected to the lubricating oil tank 12 through an oil return pipe.

[0025] Under the action of the lubricating oil pump, the lubricating oil in the lubricating oil tank enters the main oil circuit pipe. After filtration and heat dissipation, it enters the oil circuit branch pipe and flows into two lubricating oil distribution valves. The lubricating oil enters the gear shaft oil circuit connection pipe, crankshaft bearing oil circuit connection pipe, connecting rod oil circuit connection pipe, and slider oil circuit connection pipe from the four distribution ports of the lubricating oil distribution valves. Finally, it enters the lubricating oil passages of the gear shaft bearing, crankshaft bearing, connecting rod, and slider. After lubricating the gear shaft bearing, crankshaft bearing, and connecting rod, it flows back to the lubricating oil tank from the return oil passage, realizing the circulation of lubricating oil. Its structure is simple and easy to operate, effectively achieving the lubrication and cooling effects of the emulsion pump and effectively extending the service life of the emulsion pump.

[0026] This technical solution utilizes parallel lubricating oil distribution valves on both sides of the emulsion pump to supply lubricating oil, effectively achieving parallel oil inlet lubrication for the slider, crankshaft, connecting rod, and bearings, thus improving the reliability of the lubrication system. Furthermore, the lubricating oil distribution valves achieve pipeline integration, simplifying the pipeline layout of the lubrication system. Simultaneously, the lubricating oil distribution valves can distribute the flow of lubricating oil, ensuring sufficient oil supply to each oil passage within the emulsion pump, further enhancing the lubrication effect of the lubrication system.

[0027] In this invention, during the lubrication operation of the emulsion pump, the lubricating oil in the lubricating oil tank enters the oil distribution pipe through the main oil line, and then flows into the gear shaft oil line connection pipe, crankshaft bearing oil line connection pipe, connecting rod oil line connection pipe, and slider oil line connection pipe respectively after entering the lubricating oil distribution valve. This ultimately achieves the oil supply operation to the gear shaft bearing lubrication passages, crankshaft bearing lubrication passages, connecting rod lubrication passages, and slider lubrication passages within the emulsion pump. The oil distribution is achieved through the lubricating oil distribution valve, eliminating the need for excessive piping between the lubricating oil tank and the emulsion pump, thus simplifying the arrangement of lubrication piping. It is more concise; furthermore, this utility model uses two lubricating oil distribution valves on both sides of the emulsion pump to simultaneously supply oil to the gear shaft bearing lubrication passage, crankshaft bearing lubrication passage, connecting rod lubrication passage, and slider lubrication passage, ensuring sufficient lubrication oil supply to the bearings, connecting rods, sliders, and other parts within the emulsion pump; at the same time, if one oil supply line is blocked or malfunctions, the other oil supply line will still ensure the normal operation of the emulsion pump lubrication, without significantly affecting the lubrication effect of the emulsion pump, further improving the effectiveness of this utility model.

Claims

1. A lubrication system for an emulsion pump, comprising a lubricating oil tank, wherein the lubricating oil tank is connected to a lubricating oil passage disposed within the emulsion pump via a lubrication pipeline assembly; characterized in that: The lubrication pipeline assembly includes a main oil line pipe, an oil line branch pipe, a lubricating oil distribution valve, a gear shaft oil line connecting pipe, a crankshaft bearing oil line connecting pipe, a connecting rod oil line connecting pipe, and a slider oil line connecting pipe. One end of the main oil line pipe is connected to the lubricating oil tank, and the other end of the main oil line pipe is connected to the lubricating oil distribution valve through the oil line branch pipe. The lubricating oil distribution valve has four distribution ports on its outer peripheral sidewall, and the lubricating oil distribution valve is connected to the gear shaft oil line connecting pipe, the crankshaft bearing oil line connecting pipe, the connecting rod oil line connecting pipe, and the slider oil line connecting pipe through the four distribution ports, respectively.

2. The emulsion pump lubrication system as described in claim 1, characterized in that: One end of the gear shaft oil circuit connecting pipe is connected to the distribution interface on the lubricating oil distribution valve, and the other end of the gear shaft oil circuit connecting pipe is connected to the lubricating oil passage of the gear shaft bearing in the emulsion pump and supplies lubricating oil to several gear shaft bearings in the emulsion pump.

3. The emulsion pump lubrication system of claim 2, wherein: One end of the crankshaft bearing oil circuit connecting pipe is connected to the distribution interface on the lubricating oil distribution valve, and the other end of the crankshaft bearing oil circuit connecting pipe is connected to the crankshaft bearing lubricating oil passage in the emulsion pump and supplies lubricating oil to several crankshaft bearings in the emulsion pump.

4. The emulsion pump lubrication system of claim 3, wherein: One end of the connecting rod oil circuit connecting pipe is connected to the distribution interface on the lubricating oil distribution valve, and the other end of the connecting rod oil circuit connecting pipe is connected to the connecting rod lubricating oil passage in the emulsion pump and supplies lubricating oil to several connecting rods in the emulsion pump.

5. The emulsion pump lubrication system of claim 4, wherein: One end of the slider oil circuit connecting pipe is connected to the distribution interface on the lubricating oil distribution valve, and the other end of the slider oil circuit connecting pipe is connected to the slider lubricating oil passage in the emulsion pump and supplies lubricating oil to several sliders in the emulsion pump.

6. The emulsion pump lubrication system of claim 5, wherein: Two lubricating oil distribution valves are provided. One end of the main oil circuit pipe is connected to the middle of the oil circuit branch pipe, and the two ends of the oil circuit branch pipe are respectively connected to the two lubricating oil distribution valves. The two lubricating oil distribution valves are symmetrically arranged on both sides of the emulsion pump. The gear shaft oil circuit connecting pipes on the two lubricating oil distribution valves are respectively connected to the two ends of the gear shaft bearing lubricating oil passage. The crankshaft bearing oil circuit connecting pipes on the two lubricating oil distribution valves are respectively connected to the two ends of the crankshaft bearing lubricating oil passage. The connecting rod oil circuit connecting pipes on the two lubricating oil distribution valves are respectively connected to the two ends of the connecting rod lubricating oil passage. The slider oil circuit connecting pipes on the two lubricating oil distribution valves are respectively connected to the two ends of the slider lubricating oil passage.

7. The emulsion pump lubrication system as described in claim 6, characterized in that: The emulsion pump is equipped with an oil return channel, which is connected to the middle of the gear shaft bearing lubrication channel, crankshaft bearing lubrication channel, connecting rod lubrication channel, and slider lubrication channel. The oil return channel is connected to the lubricating oil tank through an oil return pipe.

8. The emulsion pump lubrication system of claim 7, wherein: The main oil line is equipped with a lubricating oil pump for pumping lubricating oil, a filter for filtering impurities from the pumped lubricating oil, and a radiator for cooling the pumped lubricating oil. The lubricating oil in the lubricating oil tank passes through the lubricating oil pump, filter, and radiator in sequence before entering the oil line branch pipe.

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