A cast iron split metal casting

CN224770596UActive Publication Date: 2026-09-18NANAN CHUNAN MASCH FOUNDRY CO LTD
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Patent Information

Application Number
CN202522069542.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-26
Publication Date
2026-09-18
Estimated Expiration
2035-09-26

AI Technical Summary

Technical Problem

对于大型或超大型铸件,其成型需依赖超大尺寸的模具与熔炼设备,不仅导致设备投入成本高、生产周期长,还极易因金属液在模具内流动不均、冷却速率差异等问题,尤其是空心铸件,很容易产生缩孔、裂纹、疏松等内部缺陷,显著降低铸件的成品率,部分拼接式金属铸件,尤其是中间空心的金属铸件,其装配间隙的存在不仅影响构件的密封性能与尺寸精度,还可能因间隙处积水、积尘引发腐蚀,缩短铸件的使用寿命

Benefits of technology

1、底部罩和顶部罩四侧的固定孔分别卡接在支撑框四侧的定位杆外表面,通过固定螺栓的作用,圆锥罩套接在两端的斜面块的外表面,使两端的活动板带动两端的定位杆相向移动,进而实现中间架,底部罩和顶部罩的固定,并通过密封圈与底部罩和顶部罩密封槽之间的连接,提高金属铸件的密封性;

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Abstract

The utility model discloses a kind of spliced metal castings for cast iron, it is related to metal castings technical field, including intermediate frame, the bottom of intermediate frame is detachably installed with bottom cover, the top of intermediate frame is detachably installed with top cover.The utility model said a kind of spliced metal castings for cast iron, through the effect of fixed bolt, conical cover is sleeved in the outer surface of the inclined surface block of both ends, the movable plate of both ends drives the positioning rod of both ends to move towards, to realize the fixation of intermediate frame, bottom cover and top cover, and improve the sealing of metal castings by the connection between sealing ring and bottom cover and top cover sealing groove;By rotating connecting bolt, move the accessory to the side of mounting bracket, positioning strip is clamped into positioning groove inside, install the accessory on mounting bracket, it is convenient to replace the accessory inside metal castings, so that castings can be adapted to different use scenarios, to improve the application range of metal castings.
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Description

Technical Field

[0001] This utility model relates to the field of metal casting technology, and more specifically, to a spliced ​​metal casting for cast iron. Background Technology

[0002] In the industrial manufacturing sector, metal castings are widely used in key areas such as aerospace, rail transportation, energy equipment, and engineering machinery due to their excellent mechanical properties, forming stability, and material adaptability. With the increasing demands of modern industry for larger, more customized, and lighter equipment, the limitations of traditional integral metal castings are becoming increasingly apparent, driving the development and exploration of interlocking metal casting technology.

[0003] Traditional monolithic metal castings face multiple challenges in the manufacturing process. For large or extra-large castings, forming requires extra-large molds and melting equipment, which not only leads to high equipment investment costs and long production cycles, but also makes them prone to problems such as uneven flow of molten metal in the mold and differences in cooling rates. Hollow castings, in particular, are prone to internal defects such as shrinkage cavities, cracks, and porosity, significantly reducing the yield of castings. For partially assembled metal castings, especially those with hollow centers, the presence of assembly gaps not only affects the sealing performance and dimensional accuracy of the components, but may also cause corrosion due to water and dust accumulation in the gaps, shortening the service life of the castings. Utility Model Content

[0004] The main objective of this invention is to provide a spliced ​​metal casting for cast iron, which can effectively solve the problems in the background art.

[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows: A spliced ​​metal casting for cast iron includes an intermediate frame, the bottom of which is detachably fitted with a bottom cover, and the top of which is detachably fitted with a top cover. The intermediate frame includes a support frame, with sealing rings fixedly connected to both the upper and lower ends of the support frame. Side frames are fixedly connected to all four sides of the support frame, and fixing bolts are threaded onto the sides of the four side frames. Conical covers are provided on the sides of the fixing bolts. Fixing blocks are fixedly connected to the inner bottom surface of the side frames. Movable plates are movably sleeved at both the upper and lower ends of the side frames. Positioning rods are fixedly connected to both sides of the top of the movable plates at both ends. Pressing blocks are fixedly connected to the top of the positioning rods. Movable holes are opened at the bottom of the movable plates, and movable springs are fixedly connected inside the movable holes. The two ends of the movable springs are respectively connected to the fixing blocks and the movable plates. Conical grooves are opened inside the conical covers. Inclined blocks are fixedly connected to the opposite sides of the movable plates at both ends. The outer surface of the inclined blocks has an inclined surface corresponding to the conical covers.

[0006] Preferably, the top cover includes a fixed cover, and locking blocks are fixedly connected to the four sides of the fixed cover. Fixing holes are provided on both sides inside the locking blocks, and a sealing groove is provided at the bottom of the fixed cover.

[0007] Preferably, the bottom cover has the same structure as the top cover. Multiple mounting brackets are fixedly connected to the inner walls of both the bottom cover and the top cover. A positioning groove is provided at the bottom of the mounting bracket. A connecting bolt is threaded onto the top of the fixed cover. A connecting block is rotatably installed at the bottom of the connecting bolt. A snap-fit ​​block is provided on both sides of the connecting block. A snap-fit ​​spring is provided on both sides inside the connecting block. The snap-fit ​​block is movably sleeved inside the connecting block and connected to the snap-fit ​​spring.

[0008] Preferably, the top cover also includes an accessory, the top of which is fixedly connected to a positioning strip, the positioning strip being embedded in the positioning groove, and both sides of the top of the accessory being fixedly connected to a fixing frame, the fixing frame having a snap-fit ​​groove inside, and the snap-fit ​​block being snap-fitted into the snap-fit ​​groove inside the fixing frame.

[0009] Preferably, the fixed cover and the bottom cover are respectively disposed on both sides of the support frame, the sealing ring is embedded in the sealing groove at the bottom of the fixed cover and the bottom cover, and the positioning rod is engaged in the inside of the fixing hole.

[0010] Compared with the prior art, the present invention has the following beneficial effects: 1. The fixing holes on the four sides of the bottom cover and the top cover are respectively engaged with the outer surface of the positioning rods on the four sides of the support frame. Through the action of the fixing bolts, the conical cover is fitted onto the outer surface of the inclined blocks at both ends, so that the movable plates at both ends drive the positioning rods at both ends to move towards each other, thereby realizing the fixation of the intermediate frame, the bottom cover and the top cover. And through the connection between the sealing ring and the sealing groove of the bottom cover and the top cover, the sealing performance of the metal casting is improved. 2. By rotating the connecting bolts, the accessories are moved to the side of the mounting bracket, and the positioning strip is engaged into the positioning groove. The accessories are then installed on the mounting bracket, which facilitates the replacement of accessories inside the metal casting, making the casting adaptable to different application scenarios and thus improving the applicability of the metal casting. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the intermediate frame structure of this utility model; Figure 3 This is a schematic diagram of the top cover structure of this utility model; Figure 4 For the present utility model Figure 2 Schematic diagram of the structure at point A in the diagram; Figure 5 For the present utility model Figure 3 The structural diagram at point B in the diagram.

[0012] The attached diagram is labeled as follows: 1. Intermediate frame; 2. Bottom cover; 3. Top cover; 11. Support frame; 12. Sealing ring; 13. Side frame; 14. Movable plate; 15. Positioning rod; 16. Pressing block; 17. Fixing block; 18. Movable spring; 19. Inclined block; 110. Fixing bolt; 111. Conical cover; 31. Fixing cover; 32. Locking block; 33. Fixing hole; 36. Connecting bolt; 37. Connecting block; 38. Mounting bracket; 39. Positioning groove; 310. Snap-fit ​​block; 311. Accessory; 312. Positioning strip; 313. Fixing frame. Detailed Implementation

[0013] To make the technical problems, technical solutions and advantages of this utility model clearer, a detailed description will be given below in conjunction with the accompanying drawings and specific embodiments.

[0014] As attached Figure 1 To be continued Figure 5 As shown, an embodiment of this utility model provides a spliced ​​metal casting for cast iron, including an intermediate frame 1, a bottom cover 2 and a top cover 3. The bottom cover 2 is detachably installed at the bottom of the intermediate frame 1, and the top cover 3 is detachably installed at the top of the intermediate frame 1. like Figure 2 and Figure 4 As shown, the intermediate frame 1 includes a support frame 11. Sealing rings 12 are fixedly connected to both the upper and lower ends of the support frame 11. Side frames 13 are fixedly connected to all four sides of the support frame 11. Fixing bolts 110 are threaded onto the sides of the four side frames 13. Conical covers 111 are provided on the sides of the fixing bolts 110. Fixing blocks 17 are fixedly connected to the inner bottom surface of the side frames 13. Movable plates 14 are movably fitted to both the upper and lower ends of the side frames 13. Both sides of the top of the movable plates 14 are fixed... A positioning rod 15 is fixedly connected, and a pressing block 16 is fixedly connected to the top of the positioning rod 15. A movable hole is opened at the bottom of the movable plate 14, and a movable spring 18 is fixedly connected inside the movable hole. The two ends of the movable spring 18 are respectively connected to the fixed block 17 and the movable plate 14. A conical groove is opened inside the conical cover 111. An inclined block 19 is fixedly connected to the side of the upper and lower movable plates 14 facing each other. The outer surface of the inclined block 19 is provided with an inclined surface corresponding to the conical cover 111.

[0015] Specifically, by utilizing the groove inside the conical cover 111 and the inclined surface of the inclined block 19 on the side of the movable plate 14 at both ends, when the fixed bolt 110 is rotated to move the conical cover 111 toward the movable plate 14, the inclined block 19 at both ends is moved toward each other by the limiting of the conical cover 111, thereby compressing the movable spring 18, and the positioning rod 15 at both ends pulls the pressing block 16 to move toward each other, so that the bottom cover 2 and the top cover 3 at both ends are fixed to the intermediate frame 1. The assembly is simple and convenient, and it is easy to disassemble and assemble the metal casting.

[0016] like Figure 3 and Figure 5 As shown, the top cover 3 includes a fixed cover 31, and locking blocks 32 are fixedly connected to the four sides of the fixed cover 31. Fixing holes 33 are opened on both sides inside the locking blocks 32, and a sealing groove is opened at the bottom of the fixed cover 31.

[0017] The fixing holes 33 on the four sides of the bottom cover 2 and the top cover 3 are respectively engaged with the outer surfaces of the positioning rods 15 on the four sides of the support frame 11. Through the action of the fixing bolts 110, the conical cover 111 is sleeved on the outer surfaces of the inclined blocks 19 at both ends, so that the movable plates 14 at both ends drive the positioning rods 15 at both ends to move towards each other, thereby fixing the intermediate frame 1, the bottom cover 2 and the top cover 3. And through the connection between the sealing ring 12 and the sealing groove of the bottom cover 2 and the top cover 3, the sealing performance of the metal casting is improved.

[0018] The bottom cover 2 has the same structure as the top cover 3. Both the bottom cover 2 and the top cover 3 have multiple mounting brackets 38 fixedly connected to their inner walls. The bottom of the mounting bracket 38 has a positioning groove 39. The top of the fixed cover 31 is threaded with a connecting bolt 36. The bottom of the connecting bolt 36 is rotatably mounted with a connecting block 37. Both sides of the connecting block 37 are provided with snap-fit ​​blocks 310. Both sides inside the connecting block 37 are provided with snap-fit ​​springs. The snap-fit ​​blocks 310 are movably sleeved inside the connecting block 37 and connected to the snap-fit ​​springs.

[0019] The top cover 3 also includes a component 311. The top of the component 311 is fixedly connected to a positioning strip 312. The positioning strip 312 is embedded in the positioning groove 39. Both sides of the top of the component 311 are fixedly connected to a fixing frame 313. The fixing frame 313 has a snap-fit ​​groove inside. The snap-fit ​​block 310 is snap-fitted into the snap-fit ​​groove inside the fixing frame 313.

[0020] The fixed cover 31 and the bottom cover 2 are respectively set on both sides of the support frame 11, the sealing ring 12 is embedded in the sealing groove at the bottom of the fixed cover 31 and the bottom cover 2, and the positioning rod 15 is snapped into the inside of the fixed hole 33.

[0021] Specifically, by rotating the connecting bolt 36, the connecting block 37 is moved out of the mounting bracket 38, and the fixing frames 313 on both sides of the accessory 311 are fitted onto both sides of the connecting block 37, so that the snap-fit ​​block 310 is snapped into the inside of the fixing frame 313. Then, by rotating the connecting bolt 36 in the opposite direction, the accessory 311 is moved to the side of the mounting bracket 38, and the positioning strip 312 is snapped into the positioning groove 39, so that the accessory 311 is installed on the mounting bracket 38. This facilitates the replacement of some accessories 311 inside the metal casting in the space and improves the flexibility of the metal casting.

[0022] The working process of this utility model is as follows: In use, the fixing holes 33 on the four sides of the bottom cover 2 and the top cover 3 are respectively engaged with the outer surface of the positioning rods 15 on the four sides of the support frame 11. The groove inside the conical cover 111 corresponds to the inclined surface of the inclined block 19 on the side of the movable plate 14 at both ends. When the fixing bolt 110 is rotated to move the conical cover 111 towards the movable plate 14, the inclined block 19 at both ends is limited by the conical cover 111, causing the inclined block 19 at both ends to move towards each other, thereby compressing the movable spring 18. The positioning rods 15 at both ends pull the pressing block 16 to move towards each other, so that the bottom cover 2 and the top cover 3 at both ends are fixed to the intermediate frame 1. Furthermore, by rotating the connecting bolt 36, the connecting block 37 is moved out of the mounting bracket 38, and the fixing frames 313 on both sides of the accessory 311 are fitted onto both sides of the connecting block 37, so that the snap-fit ​​block 310 is snapped into the inside of the fixing frame 313. Then, by rotating the connecting bolt 36 in the opposite direction, the accessory 311 is moved to the side of the mounting bracket 38, and the positioning strip 312 is snapped into the positioning groove 39, so that the accessory 311 is installed in the mounting bracket 38, which facilitates the replacement of some accessories 311 inside the metal casting in the space.

[0023] Finally, it should be noted that: the accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other. The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A split metal casting for cast iron, comprising a middle frame (1), characterised in that: The bottom of the intermediate frame (1) is detachably fitted with a bottom cover (2), and the top of the intermediate frame (1) is detachably fitted with a top cover (3). The intermediate frame (1) includes a support frame (11), with sealing rings (12) fixedly connected to both the upper and lower ends of the support frame (11). Side frames (13) are fixedly connected to all four sides of the support frame (11). Fixing bolts (110) are threaded onto the sides of the four side frames (13). Conical covers (111) are provided on the sides of the fixing bolts (110). Fixing blocks (17) are fixedly connected to the inner bottom surface of the side frames (13). Movable plates (14) are movably sleeved at both the upper and lower ends of the side frames (13). Two... A positioning rod (15) is fixedly connected to each side. A pressing block (16) is fixedly connected to the top of the positioning rod (15). A movable hole is opened at the bottom of the movable plate (14), and a movable spring (18) is fixedly connected inside the movable hole. The two ends of the movable spring (18) are respectively connected to the fixed block (17) and the movable plate (14). A conical groove is opened inside the conical cover (111). An inclined block (19) is fixedly connected to the side of the movable plate (14) at the upper and lower ends facing each other. The outer surface of the inclined block (19) is provided with an inclined surface corresponding to the conical cover (111).

2. The spliced ​​metal casting for cast iron according to claim 1, characterized in that: The top cover (3) includes a fixed cover (31), and locking blocks (32) are fixedly connected to the four sides of the fixed cover (31). Fixing holes (33) are opened on both sides inside the locking blocks (32), and a sealing groove is opened at the bottom of the fixed cover (31).

3. A spliced metal casting for cast iron as claimed in claim 2, characterized in that: The structure of the bottom cover (2) is the same as that of the top cover (3). The inner walls of the bottom cover (2) and the top cover (3) are fixedly connected with multiple mounting brackets (38). The bottom of the mounting bracket (38) is provided with a positioning groove (39). The top of the fixed cover (31) is threaded with a connecting bolt (36). The bottom of the connecting bolt (36) is rotatably installed with a connecting block (37). Both sides of the connecting block (37) are provided with snap-fit ​​blocks (310). Both sides of the inside of the connecting block (37) are provided with snap-fit ​​springs. The snap-fit ​​blocks (310) are movably sleeved inside the connecting block (37) and connected with the snap-fit ​​springs.

4. A spliced metal casting for cast iron as claimed in claim 3, characterized in that: The top cover (3) also includes an accessory (311), the top of which is fixedly connected to a positioning strip (312), the positioning strip (312) is embedded in the inside of the positioning groove (39), and both sides of the top of the accessory (311) are fixedly connected to a fixing frame (313), the inside of the fixing frame (313) is provided with a snap-fit ​​groove, and the snap-fit ​​block (310) is snap-fitted into the inside of the snap-fit ​​groove inside the fixing frame (313).

5. A spliced metal casting for cast iron as claimed in claim 4, characterized in that: The fixed cover (31) and the bottom cover (2) are respectively set on both sides of the support frame (11). The sealing ring (12) is embedded in the sealing groove at the bottom of the fixed cover (31) and the bottom cover (2). The positioning rod (15) is snapped into the inside of the fixing hole (33).