A device for recycling and reusing wastewater from a steam generator
Patent Information
- Application Number
- CN202521939162.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-10
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-09-10
AI Technical Summary
[0003]蒸汽发生器运行时,在产生蒸汽的同时,通常会借助汽水分离器分离蒸汽与冷凝水,此外,盘管加热水的过程中也会产生少量杂质,需要通过排污排水阀多次排放这些物质,这些排放物一般直接排入污水井,导致水资源长期被浪费
[0027]1. In this utility model, the separator can effectively separate condensate and gas in steam. The gas is discharged through the exhaust device, and the condensate flows into the filter assembly to filter impurities. The filtered condensate flows into the water storage tank for storage, which can effectively avoid the waste of water resources and improve the utilization rate of condensate.
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Figure CN224771502U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of energy-saving technology for steam generators, specifically a device for recycling and reusing wastewater from steam generators. Background Technology
[0002] Steam boilers, sometimes called steam generators, are an important component of steam power plants. Power plant boilers, steam turbines, and generators are the main components of thermal power plants. Therefore, power plant boilers are important equipment for producing electricity. Industrial boilers are indispensable equipment in various industrial enterprises for providing the steam needed for production and heating.
[0003] When a steam generator is running, it usually separates steam and condensate with a steam-water separator while generating steam. In addition, a small amount of impurities are also generated during the process of heating water in the coil. These substances need to be discharged multiple times through the drain valve. These discharges are usually directly discharged into the sewage well, resulting in the long-term waste of water resources. Utility Model Content
[0004] The purpose of this invention is to provide a device for recycling and reusing wastewater from a steam generator.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a steam generator wastewater recycling and reuse device, comprising a conveying pipeline, one end of which is connected to a supply device, and the other end of which is connected to a separator, so that the supplied gas flows through the separator for separation of gas and condensate:
[0006] A discharge device, connected to the separator, is used to discharge the separated gas;
[0007] A filter assembly includes a filter chamber and a sealing cover. The sealing cover is disposed on the top of the filter chamber and is detachably connected. The filter chamber is connected to the separator so that the separated condensate flows into the filter chamber.
[0008] A cleaning component, located on the sealing cover, is used to scrape off impurities from the filter assembly by controlling its movement on the filter assembly.
[0009] As a further aspect of this utility model: the filtering assembly further includes:
[0010] A placement rack is disposed within the filter chamber;
[0011] A placement frame is provided on the placement rack so that there is a gap between the placement frame and the bottom of the filter chamber;
[0012] A filter plate holder is disposed within the placement frame;
[0013] Multiple filter plates are arranged sequentially on the filter plate frame along a first direction. Each filter plate has filter holes so that the condensate flowing through the filter chamber flows sequentially through the filter holes of each filter plate.
[0014] As a further aspect of this utility model: the cleaning component includes:
[0015] The motor is fixed to the top of the sealing cover, and its output end is equipped with a pulley drive component;
[0016] A lead screw rotates through both ends of the sealing cover, with one end of the lead screw located inside the pulley drive component;
[0017] A guide rod is disposed inside the sealing cover and is arranged parallel to the lead screw;
[0018] The scraper component is mounted on the lead screw and the guide rod. The lead screw provides power to the scraper component, and the guide rod limits the movement trajectory of the scraper component during movement.
[0019] As a further embodiment of this utility model: a water storage tank is connected to one side of the filter chamber, and the water storage tank has a drain pipe for discharging the condensate in the water storage tank.
[0020] As a further embodiment of this utility model: the scraper component includes a connecting plate, the connecting plate being sleeved on the outer side wall of the lead screw and the guide rod respectively, and a rubber scraper is provided on one side of the connecting plate.
[0021] As a further embodiment of this utility model: the lead screw is threadedly engaged with the connecting plate, and the connecting plate is slidably sleeved with the guide rod.
[0022] As a further embodiment of this utility model: a plurality of drain holes are provided on one side of the placement frame, and a plurality of drain pipes are connected to one side of the filter chamber. The drain pipes are arranged parallel to the drain holes, and the number of drain pipes is the same as the number of drain holes.
[0023] As a further aspect of this utility model: the filter plate holder also includes:
[0024] Multiple positioning pins are symmetrically arranged on the filter plate frame to restrict the position of the filter plate.
[0025] As a further embodiment of this utility model: the surface of the filter plate is provided with a limiting hole that cooperates with the positioning pin.
[0026] Compared with the prior art, the beneficial effects of this utility model by adopting the above technical solution are as follows:
[0027] 1. In this utility model, the separator can effectively separate condensate and gas in steam. The gas is discharged through the exhaust device, and the condensate flows into the filter assembly to filter impurities. The filtered condensate flows into the water storage tank for storage, which can effectively avoid the waste of water resources and improve the utilization rate of condensate.
[0028] 2. In this utility model, the separated condensate enters the filter assembly, where impurities in the condensate are filtered out to improve the cleanliness of the condensate. The filtered condensate flows from the filter chamber into the water storage tank for subsequent use, and the filter assembly can be easily cleaned or its internal filter plates can be replaced.
[0029] 3. The cleaning component of this utility model can effectively scrape off the impurities remaining on the top filter plate, which can improve the service life of the filter plate, as well as improve the filtration efficiency and effect, and avoid frequent disassembly of the equipment for cleaning or replacement of the filter plate.
[0030] Other advantages, objectives and features of this invention will be set forth in part in the description which follows, and in part will be apparent to those skilled in the art from the following examination or study, or may be taught from the practice of this invention. Attached Figure Description
[0031] Figure 1 This is a schematic diagram of the main structure in an embodiment of this utility model;
[0032] Figure 2 This is a partial structural diagram of an embodiment of the present utility model;
[0033] Figure 3 This is a partial cross-sectional view of the structure in an embodiment of the present utility model;
[0034] Figure 4 This is a partial structural diagram of the cleaning component in an embodiment of the present invention;
[0035] Figure 5 This is a partial structural diagram of the filter component in an embodiment of the present invention;
[0036] Figure 6 This is a partial structural diagram of the placement rack in an embodiment of the present utility model;
[0037] Figure 7 This is a partial structural diagram of the drain hole in an embodiment of the present invention;
[0038] Figure 8 This is a partial structural diagram of the filter hole in an embodiment of the present invention;
[0039] Figure 9 This is a partial structural diagram of the filter plate holder in an embodiment of the present invention.
[0040] In the diagram: 1. Conveying pipeline; 2. Supply equipment; 3. Separator; 4. Discharge equipment; 5. Filter assembly; 51. Filter chamber; 52. Sealing cover; 53. Placement rack; 54. Placement frame; 55. Filter plate rack; 551. Positioning pin; 56. Filter plate; 57. Filter hole; 6. Cleaning assembly; 61. Motor; 62. Pulley drive component; 63. Lead screw; 64. Guide rod; 65. Scraper component; 651. Connecting plate; 652. Rubber scraper; 7. Water storage tank; 8. Drain pipe; 9. Sewage outlet; 10. Sewage pipe; 11. Limiting hole. Detailed Implementation
[0041] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings. It should be noted that the description of these embodiments is for the purpose of helping to understand this utility model, but does not constitute a limitation on this utility model.
[0042] Furthermore, the technical features involved in the various embodiments of this utility model described below can be combined with each other as long as they do not conflict with each other.
[0043] Please see the appendix Figure 1 -Appendix Figure 9 This utility model discloses a steam generator wastewater recycling and reuse device, comprising a conveying pipeline 1, one end of which is connected to a supply device 2, and the other end is connected to a separator 3, so that the supplied gas flows through the separator 3 for gas and condensate separation:
[0044] The emission device 4 is connected to the separator 3 and is used to discharge the separated gas.
[0045] The filter assembly 5 includes a filter chamber 51 and a sealing cover 52. The sealing cover 52 is disposed on the top of the filter chamber 51 and is detachably connected. The filter chamber 51 is connected to the separator 3 so that the separated condensate flows into the filter chamber 51.
[0046] The cleaning component 6 is located on the sealing cover 52. By controlling its movement on the filter component 5, impurities on the filter component 5 can be scraped off.
[0047] A water storage tank 7 is connected to one side of the filter chamber 51. The water storage tank 7 has a drain pipe 8 for draining the condensate in the water storage tank 7.
[0048] Specifically, the filter chamber 51 and the sealing cover 52 are fixedly connected by bolts. The supply device 2 can be a steam pump, and the output end of the steam pump is connected to the conveying pipeline 1. The discharge device 4 can be a steam generator. The discharge device 4 and the separator 3 are connected by a conveying pipe. The separator 3 can be a steam-water separator. The filter chamber 51 and the separator 3 are connected by a conveying pipe. The filter chamber 51 and the water storage tank 7 are connected by a conveying pipe. All conveying pipes are made of low carbon steel.
[0049] In Example 1, the filter component 5 further includes:
[0050] Placement rack 53 is disposed inside filter chamber 51;
[0051] A placement frame 54 is set on the placement rack 53 so that the placement frame 54 is spaced from the bottom of the filter chamber 51. A plurality of drain holes 9 are opened on one side of the placement frame 54. A plurality of drain pipes 10 are connected to one side of the filter chamber 51. The drain pipes 10 and the drain holes 9 are arranged in parallel, and the number of drain pipes 10 and drain holes 9 is the same.
[0052] The filter plate holder 55 is disposed within the placement frame 54. The filter plate holder 55 also includes a plurality of positioning pins 551, which are symmetrically arranged on the filter plate holder 55 to restrict the position of the filter plate 56.
[0053] Multiple filter plates 56 are arranged sequentially on the filter plate frame 55 along the first direction. The filter plates 56 are provided with filter holes 57 so that the condensate flowing through the filter chamber 51 flows sequentially through the filter holes 57 of each filter plate 56.
[0054] The surface of the filter plate 56 is provided with a limiting hole 11 that cooperates with the positioning pin 551;
[0055] Specifically, multiple handles are provided on both the placement frame 54 and the filter plate holder 55. The placement frame 53 is welded inside the filter chamber 51 and a gap is left between it and the bottom of the filter chamber 51 to prevent the filtered condensate from contacting the filter plate 56 for a long time, thus avoiding a reduction in the quality of the condensate. There are two drain holes 9, which are symmetrically opened. The drain pipe 10 has a closing function and can be sealed by a sealing plate and screws. When in use, simply remove the bolts on the sealing plate from the drain pipe 10 to discharge. After discharge, fix the sealing plate to the drain pipe 10 with bolts. Four positioning pins 551 are welded on the filter plate holder 55. Simply align the four limiting holes 11 on the filter plate 56 with the four positioning pins 551 to limit the position of the filter plate 56 and prevent the filter plate 56 from shifting during use. There are 2-4 filter plates 56 arranged on the filter plate holder 55 from bottom to top along the first direction.
[0056] Example 2, the cleaning component 6 includes:
[0057] The motor 61 is fixed to the top of the sealing cover 52, and the output end is provided with a pulley drive component 62;
[0058] The lead screw 63 rotates through both ends of the sealing cover 52, and one end of the lead screw 63 is located inside the pulley drive component 62;
[0059] The guide rod 64 is located inside the sealing cover 52 and is arranged parallel to the lead screw 63;
[0060] The scraper component 65 is mounted on the lead screw 63 and the guide rod 64. The lead screw 63 is used to provide power to the scraper component 65, and the guide rod 64 is used to limit the movement trajectory of the scraper component 65 during movement.
[0061] Specifically, the motor 61 can be a servo motor 61, and the servo motor 61 has a power connection cable for connecting to the power supply. The lead screw 63 passes through both ends of the sealing cover 52 and is threaded. The guide rod 64 is a smooth cylinder.
[0062] In embodiment 3, the scraper component 65 includes a connecting plate 651, which is sleeved on the outer side wall of the lead screw 63 and the guide rod 64 respectively. A rubber scraper 652 is provided on one side of the connecting plate 651. The lead screw 63 is threadedly engaged with the connecting plate 651, and the connecting plate 651 and the guide rod 64 are slidably sleeved.
[0063] Specifically, the connecting plate 651 and the rubber scraper 652 are detachably connected by bolts, and the rubber scraper 652 is made of neoprene rubber in one piece.
[0064] Working principle:
[0065] First, steam is supplied to the delivery pipeline 1 via a supply device, and then flows from the delivery pipeline 1 into the separator 3 for separation of gas and condensate. The separated gas is fed into the discharge device 4 through a connecting delivery pipe for treatment and discharge, while the separated condensate flows into the filter chamber 51 through a delivery pipe connecting the separator 3 and the filter chamber 51.
[0066] Unfiltered condensate in filter chamber 51 flows from top to bottom through filter plate 56. As the unfiltered condensate flows through each filter plate 56 in sequence, the condensate flows from the bottom side of filter plate 56 into the bottom of filter chamber 51, and then flows into water storage tank 7 through the conveying pipe connecting filter chamber 51 and water storage tank 7. The condensate in water storage tank 7 is then discharged through drain pipe 8, thus completing the filtration of condensate.
[0067] Remove the sealing plate on the drain pipe 10, and then start the servo motor 61. The output shaft of the servo motor 61 rotates synchronously, driving the pulley drive component 62 to rotate. The pulley drive component 62 drives the lead screw 63 to rotate inside the sealing cover 52. When the lead screw 63 rotates, it engages and drives the connecting plate 651 to move on the outer wall of the guide rod 64. While the connecting plate 651 is moving, it drives the rubber scraper 652 to move on the top surface of the filter plate 56 to the side close to the drain pipe 10. When the rubber scraper 652 moves on the top surface of the filter plate 56, it scrapes up the impurities on the plate and pushes them towards the drain hole 9. When the impurities pass through the drain hole 9, they flow into the drain pipe 10, and then the impurities are discharged from the drain pipe 10.
[0068] Remove the bolts connecting the filter chamber 51 and the sealing cover 52, and then remove the sealing cover 52 along with the cleaning assembly 6. Use the handle to lift the placement frame 54, along with the internal filter plate holder 55 and filter plate 56, from the placement frame 53 and move it to the outside of the filter chamber 51. Then use the handle to remove the filter plate holder 55 from the placement frame 54. Next, remove the old filter plate 56 from the positioning pin 551, and put the new filter plate 56 into the positioning pin 551 so that the limiting hole 11 of the filter plate 56 is aligned with the positioning pin 551 and put into place. At this point, the entire process is complete.
[0069] The terms "front," "back," "left," "right," "top," and "bottom" all refer to the figures in the accompanying drawings. Figure 1 Based on.
[0070] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the scope of protection of this utility model.
[0071] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings, but the present invention is not limited to the described embodiments.
[0072] For those skilled in the art, various changes, modifications, substitutions, and alterations to these embodiments without departing from the principles and spirit of this utility model will still fall within the protection scope of this utility model.
Claims
1. A steam generator blowdown water recycling device, characterized by, It includes a delivery pipeline (1), one end of which is connected to a supply device (2), and the other end is used to connect to a separator (3) so that the supplied gas flows through the separator (3) for separation of gas and condensate; The emission device (4) is connected to the separator (3) and is used to discharge the separated gas; The filter assembly (5) includes a filter chamber (51) and a sealing cover (52). The sealing cover (52) is disposed on the top of the filter chamber (51) and is detachably connected. The filter chamber (51) is connected to the separator (3) so that the separated condensate flows into the filter chamber (51). A cleaning component (6) is provided on the sealing cover (52) and its movement on the filter component (5) is controlled to scrape off impurities on the filter component (5).
2. The steam generator wastewater recycling and reuse device according to claim 1, characterized in that: The filter assembly (5) further includes: A placement rack (53) is disposed within the filter chamber (51); A placement frame (54) is provided on the placement rack (53) so that the placement frame (54) is spaced from the bottom of the filter chamber (51); The filter plate holder (55) is disposed within the placement frame (54); Multiple filter plates (56) are arranged sequentially on the filter plate frame (55) along a first direction. Each filter plate (56) has a filter hole (57) so that the condensate flowing through the filter chamber (51) flows sequentially through the filter hole (57) of each filter plate (56).
3. The steam generator wastewater recycling and reuse device according to claim 2, characterized in that: The cleaning component (6) includes: The motor (61) is fixed to the top of the sealing cover (52), and the output end is provided with a pulley drive component (62). The lead screw (63) rotates through both ends of the sealing cover (52), and one end of the lead screw (63) is located inside the pulley drive component (62); The guide rod (64) is disposed inside the sealing cover (52) and is arranged parallel to the lead screw (63); The scraper component (65) is mounted on the lead screw (63) and the guide rod (64). The lead screw (63) is used to provide power to the scraper component (65), and the guide rod (64) is used to limit the movement trajectory of the scraper component (65) when it moves.
4. The steam generator wastewater recycling and reuse device according to claim 2, characterized in that: The filter chamber (51) is connected to a water storage tank (7) on one side. The water storage tank (7) has a drain pipe (8) for draining the condensate in the water storage tank (7).
5. The steam generator wastewater recycling and reuse device according to claim 3, characterized in that: The scraper component (65) includes a connecting plate (651), which is sleeved on the outer side wall of the lead screw (63) and the guide rod (64) respectively, and a rubber scraper (652) is provided on one side of the connecting plate (651).
6. The steam generator wastewater recycling and reuse device according to claim 5, characterized in that: The lead screw (63) is threadedly engaged with the connecting plate (651), and the connecting plate (651) is slidably sleeved with the guide rod (64).
7. The steam generator wastewater recycling and reuse device according to claim 2, characterized in that: The placement frame (54) has multiple drain holes (9) on one side, and the filter chamber (51) has multiple drain pipes (10) connected to one side. The drain pipes (10) are arranged parallel to the drain holes (9), and the number of drain pipes (10) is the same as the number of drain holes (9).
8. The steam generator wastewater recycling and reuse device according to claim 2, characterized in that: The filter plate holder (55) also includes: Multiple positioning pins (551) are symmetrically arranged on the filter plate holder (55) to restrict the position of the filter plate (56).
9. The steam generator wastewater recycling and reuse device according to claim 8, characterized in that: The surface of the filter plate (56) is provided with a limiting hole (11) that cooperates with the positioning pin (551).