Series ignition element and series ignition device
Patent Information
- Application Number
- CN202522211483.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-20
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-10-20
AI Technical Summary
[0003]现有技术中,点火元件采用单一基板的结构,在单基板的正面和背面均布置铜体,铜体采用PCB腐蚀工艺制作而成,PCB腐蚀工艺是通过化学方法精确去除不需要的铜箔,从而形成设计所需的电路图案,在单基板的正面开设容纳燃料的容置腔,发热丝横跨容置腔并与相应的铜体连接,在该种结构下,单基板的正面和背面均需要分别采用PCB腐蚀工艺形成铜体,在一面制作完成后,需进行反面制作另一面,整个制作过程繁琐,耗时长,效率低,从而会增加点火元件的生产成本,且发热丝直接布置于容置腔的表面,会使得在容置腔内的燃料完全点燃的时间增加,点燃速度慢
[0016]本实用新型与现有技术相比具有明显的优点和有益效果,具体而言,由上述技术方案可知:
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Figure CN224771563U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ignition devices, and in particular to a series ignition element and a series ignition device. Background Technology
[0002] Ignition devices are usually equipped with a heating wire. The heating wire reaches a very high temperature after heating, which can quickly ignite the ignition material and achieve rapid ignition.
[0003] In existing technologies, ignition elements employ a single-substrate structure with copper bodies arranged on both the front and back sides. These copper bodies are fabricated using PCB etching, a process that precisely removes unwanted copper foil using chemical methods to create the desired circuit pattern. A fuel-containing cavity is formed on the front side of the single substrate, with a heating wire spanning the cavity and connected to the corresponding copper body. In this structure, both the front and back sides of the single substrate require separate PCB etching processes to form copper bodies. After one side is completed, the other side must be fabricated. The entire manufacturing process is cumbersome, time-consuming, and inefficient, increasing the production cost of the ignition element. Furthermore, the heating wire is directly positioned on the surface of the cavity, increasing the time required for complete ignition of the fuel within the cavity and resulting in a slower ignition speed.
[0004] Therefore, it is necessary to design a new technical solution to solve the above problems. Utility Model Content
[0005] In view of the above, this utility model addresses the deficiencies of the existing technology, and its main objective is to provide a series ignition element and a series ignition device. It comprises a first substrate and a second substrate. On the first substrate, a positive electrode is connected to a copper body and a negative electrode is connected to a copper body. On the second substrate, a positive electrode is connected to a copper body and a negative electrode is connected to a copper body, and a transition copper body is formed. During manufacturing, the first and second substrates can undergo PCB etching simultaneously, resulting in higher manufacturing efficiency and shorter production time compared to traditional single-substrate systems. Furthermore, the first and second receiving grooves together form a receiving cavity for fuel placement. The first and second heating wires are located between the first and second receiving grooves, allowing for rapid ignition of all fuel within the cavity when fuel is placed there, with ignition occurring from the center.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: A series ignition element, comprising: A first substrate has a first receiving groove formed on the front side facing the back side of the first substrate. A positive electrode inlet copper body and a negative electrode outlet copper body are arranged at intervals on the back side of the first substrate. The positive electrode inlet copper body and the negative electrode outlet copper body are respectively connected to the front side of the first substrate through a first connecting copper body and a second connecting copper body. The ends of the first connecting copper body and the second connecting copper body on the front side of the first substrate are located next to the first receiving groove. The second substrate is fixed to the front side of the first substrate. The front side of the second substrate facing the back side of the second substrate has a second receiving groove that communicates with the first receiving groove. The first receiving groove and the second receiving groove together form a receiving cavity for placing fuel. The back side of the second substrate is provided with a positive electrode outlet copper body, a negative electrode inlet copper body, and a transition copper body next to the second receiving groove. One end of the positive electrode outlet copper body is connected to the first connecting copper body, and one end of the negative electrode inlet copper body is connected to the second connecting copper body. The other ends of the positive electrode outlet copper body and the other ends of the negative electrode inlet copper body are located on the same side of the second receiving groove. The transition copper body is located on the opposite side of the second receiving groove. The first heating wire has two ends connected to the other end of the positive electrode copper body and the other end of the adapter copper body, respectively, and spans the second receiving groove. The second heating wire has its two ends connected to the other end of the negative electrode in the copper body and the other end of the adapter copper body, respectively, and spans the second receiving groove.
[0007] As a preferred embodiment, the end of the first receiving groove that is away from the front side of the first substrate is a blind end.
[0008] As a preferred embodiment, the positive electrode copper body has an access end and a docking end, the first connecting copper body is connected to the docking end, the access end and the negative electrode copper body are both located on the same side of the back of the first substrate, and the docking end is located on the opposite side of the back of the first substrate.
[0009] As a preferred embodiment, a connecting groove is formed on the side of the first substrate corresponding to the negative electrode copper body, and a connecting hole is formed on the back of the first substrate corresponding to the mating end. The second connecting copper body is located in the connecting groove, and the first connecting copper body is located in the connecting hole.
[0010] As a preferred embodiment, both the connecting groove and the connecting hole are arranged vertically.
[0011] As a preferred embodiment, the positive electrode copper body is L-shaped, and the adapter copper body, one end of the positive electrode copper body, the other end of the positive electrode copper body, and the negative electrode copper body are arranged sequentially around the second receiving groove.
[0012] As a preferred embodiment, both the first substrate and the second substrate are square, and the accommodating cavity is a cylindrical accommodating cavity.
[0013] As a preferred embodiment, both the first heating wire and the second heating wire are nickel-chromium alloy wires.
[0014] As a preferred embodiment, the first substrate and the second substrate are fixed by pressing.
[0015] A series ignition device includes the series ignition element, fuel is disposed in the accommodating cavity, and a sealing element for sealing the accommodating cavity is disposed on the front side of the second substrate.
[0016] Compared with the prior art, this utility model has obvious advantages and beneficial effects. Specifically, as can be seen from the above technical solution: The main feature is that by setting a first substrate and a second substrate, a positive electrode is formed on the first substrate to connect to the copper body and a negative electrode is formed on the second substrate to connect to the copper body and a negative electrode to connect to the copper body. During manufacturing, the first substrate and the second substrate can be PCB etched simultaneously. Compared with the traditional single substrate, the manufacturing efficiency is higher and the production time of the series ignition element is shortened. The first and second receiving grooves together form a receiving cavity for placing fuel. The first heating wire and the second heating wire are both located between the first and second receiving grooves, so that when fuel is placed in the receiving cavity, it is ignited from the middle, which can quickly ignite all the fuel in the receiving cavity.
[0017] To more clearly illustrate the structural features and effects of this utility model, the following detailed description of this utility model is provided in conjunction with the accompanying drawings and specific embodiments. Attached Figure Description
[0018] Figure 1 This is a perspective view of a preferred embodiment of the present utility model; Figure 2 This is an exploded view of a preferred embodiment of the present invention; Figure 3 This is an exploded view of another preferred embodiment of the present invention; Figure 4 This is a cross-sectional schematic diagram of a preferred embodiment of the present invention.
[0019] Explanation of reference numerals in the attached diagram: 10. First substrate; 11. Positive electrode connected to copper body; 111. Access point; 112. Interfacing point; 12. The negative terminal is connected to the copper body; 13. The first connection is to the copper body; 14. Second connecting copper body; 101. First receiving groove; 102. Connecting groove; 103. Connecting hole; 20. Second substrate; 21. Positive electrode connected to copper body; 22. Connect the negative electrode to the copper body; 23. Connect the copper body; 201. Second receiving groove; 30. First heating wire; 40. Second heating wire; 50. Sealing element. Detailed Implementation
[0020] First, it should be noted that in the description of this utility model, the terms "upper", "lower", "left", "right", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0021] Please refer to Figures 1 to 4 As shown, it illustrates the specific structure of a preferred embodiment of the present invention, including a first substrate 10, a second substrate 20, a first heating wire 30, and a second heating wire 40.
[0022] The front side of the first substrate 10 faces the back side of the first substrate 10 and a first receiving groove 101 is formed. The back side of the first substrate 10 is provided with a positive electrode inlet copper body 11 and a negative electrode outlet copper body 12 arranged at intervals. The positive electrode inlet copper body 11 and the negative electrode outlet copper body 12 are respectively connected to the front side of the first substrate 10 through a first connecting copper body 13 and a second connecting copper body 14. The ends of the first connecting copper body 13 and the second connecting copper body 14 located on the front side of the first substrate 10 are both located beside the first receiving groove 101. Specifically, see Figure 1 and Figure 3 As shown, the end of the first receiving groove 101 away from the front side of the first substrate 10 is a blind end; the positive electrode connecting copper body 11 has an access end 111 and a docking end 112, the first connecting copper body 13 is connected to the docking end 112, the access end 111 and the negative electrode connecting copper body 12 are both located on the same side of the back side of the first substrate 10. In this structure, it is convenient to connect the positive and negative electrodes. The docking end 112 is located on the other opposite side of the back side of the first substrate 10. Furthermore, a connecting groove 102 is provided on the side of the first substrate 10 corresponding to the negative electrode copper body 12, and a connecting hole 103 is provided on the back of the first substrate 10 corresponding to the mating end 112. The second connecting copper body 14 is located in the connecting groove 102, and the first connecting copper body 13 is located in the connecting hole 103. Preferably, the connecting groove 102 and the connecting hole 103 are both arranged vertically.
[0023] The second substrate 20 is fixed to the front side of the first substrate 10. The front side of the second substrate 20 faces the back side of the second substrate 20 and is provided with a second receiving groove 201 that communicates with the first receiving groove 101. The first receiving groove 101 and the second receiving groove 201 together form a receiving cavity for placing fuel. On the back side of the second substrate 20, a positive electrode outlet copper body 21, a negative electrode inlet copper body 22, and a transition copper body 23 are provided next to the second receiving groove 201. One end of the positive electrode outlet copper body 21 is connected to the first connecting copper body 13, and one end of the negative electrode inlet copper body 22 is connected to the second connecting copper body 14. The other ends of the positive electrode outlet copper body 21 and the other ends of the negative electrode inlet copper body 22 are both located on the same side of the second receiving groove 201. The transition copper body 23 is located on the opposite side of the second receiving groove 201. Specifically, see Figure 2 and Figure 3 As shown, the positive electrode copper body 21 is L-shaped, and the adapter copper body 23, one end of the positive electrode copper body 21, the other end of the positive electrode copper body 21, and the negative electrode copper body 22 are arranged in sequence around the second receiving groove 201.
[0024] Both ends of the first heating wire 30 are respectively connected to the other end of the positive electrode copper body 21 and the other end of the adapter copper body 23, and span across the second receiving groove 201; both ends of the second heating wire 40 are respectively connected to the other end of the negative electrode copper body 22 and the other end of the adapter copper body 23, and span across the second receiving groove 201; preferably, both the first heating wire 30 and the second heating wire 40 are nickel-chromium alloy wires.
[0025] In this embodiment, both the first substrate 10 and the second substrate 20 are square, the accommodating cavity is a cylindrical accommodating cavity, and the first substrate 10 and the second substrate 20 are fixed by pressing.
[0026] See Figure 4 As shown, a series ignition device is disclosed, wherein fuel (not shown in the figure) is disposed in the accommodating cavity, and a sealing member 50 for sealing the accommodating cavity is disposed on the front side of the second substrate 20, and the sealing member 50 may be a coated sealant.
[0027] The manufacturing process of this embodiment is described in detail below: The first step is to prepare two large substrates and make positioning holes at the four corners of the two large substrates. The positioning holes are used for precise positioning when the two large substrates are pressed together. The second step is to fabricate several first substrates 10 and several second substrates 20 on two large substrates respectively, and to set a first heating wire 30 and a second heating wire 40 on the large substrate on which the second substrates 20 are arranged. The third step is to press and fix the two large substrates together. The fourth step is to fill the accommodating cavity with fuel; Fifth step: Seal the accommodating cavity on the large substrate on which the second substrate 20 is arranged using a sealing element 50; The sixth step is to cut the two large substrates after pressing them together to obtain multiple ignition devices connected in series.
[0028] The key design feature of this utility model is: The main feature is that by setting a first substrate and a second substrate, a positive electrode is formed on the first substrate to connect to the copper body and a negative electrode is formed on the second substrate to connect to the copper body and a negative electrode to connect to the copper body. During manufacturing, the first substrate and the second substrate can be PCB etched simultaneously. Compared with the traditional single substrate, the manufacturing efficiency is higher and the production time of the series ignition element is shortened. The first and second receiving grooves together form a receiving cavity for placing fuel. The first heating wire and the second heating wire are both located between the first and second receiving grooves, so that when fuel is placed in the receiving cavity, it is ignited from the middle, which can quickly ignite all the fuel in the receiving cavity.
[0029] The above description is merely a preferred embodiment of the present utility model and does not constitute any limitation on the technical scope of the present utility model. Therefore, any minor modifications, equivalent changes and alterations made to the above embodiments based on the technical essence of the present utility model shall still fall within the scope of the technical solution of the present utility model.
Claims
1. A series-fired element, characterized in that, include: A first substrate has a first receiving groove formed on the front side facing the back side of the first substrate. A positive electrode inlet copper body and a negative electrode outlet copper body are arranged at intervals on the back side of the first substrate. The positive electrode inlet copper body and the negative electrode outlet copper body are respectively connected to the front side of the first substrate through a first connecting copper body and a second connecting copper body. The ends of the first connecting copper body and the second connecting copper body on the front side of the first substrate are located next to the first receiving groove. The second substrate is fixed to the front side of the first substrate. The front side of the second substrate facing the back side of the second substrate has a second receiving groove that communicates with the first receiving groove. The first receiving groove and the second receiving groove together form a receiving cavity for placing fuel. The back side of the second substrate is provided with a positive electrode outlet copper body, a negative electrode inlet copper body, and a transition copper body next to the second receiving groove. One end of the positive electrode outlet copper body is connected to the first connecting copper body, and one end of the negative electrode inlet copper body is connected to the second connecting copper body. The other ends of the positive electrode outlet copper body and the other ends of the negative electrode inlet copper body are located on the same side of the second receiving groove. The transition copper body is located on the opposite side of the second receiving groove. The first heating wire has two ends connected to the other end of the positive electrode copper body and the other end of the adapter copper body, respectively, and spans the second receiving groove. The second heating wire has its two ends connected to the other end of the negative electrode in the copper body and the other end of the adapter copper body, respectively, and spans the second receiving groove.
2. The series-fired burner element of claim 1, wherein: The end of the first receiving groove that is away from the front side of the first substrate is a blind end.
3. The series-fired burner element of claim 1, wherein: The positive electrode copper body has an access end and a docking end. The first connecting copper body is connected to the docking end. The access end and the negative electrode copper body are both located on the same side of the back of the first substrate. The docking end is located on the opposite side of the back of the first substrate.
4. The series-fired burner element of claim 3, wherein: A connecting groove is formed on the side of the first substrate corresponding to the negative electrode copper body, and a connecting hole is formed on the back of the first substrate corresponding to the mating end. The second connecting copper body is located in the connecting groove, and the first connecting copper body is located in the connecting hole.
5. The series-fired burner element of claim 4, wherein: Both the connecting groove and the connecting hole are arranged vertically.
6. The series-fired burner element of claim 1, wherein: The positive electrode copper body is L-shaped, and the adapter copper body, one end of the positive electrode copper body, the other end of the positive electrode copper body, and the negative electrode copper body are arranged in sequence around the second receiving groove.
7. The series-fired burner element of claim 1, wherein: Both the first substrate and the second substrate are square, and the accommodating cavity is a cylindrical accommodating cavity.
8. The series-fired burner element of claim 1, wherein: Both the first heating wire and the second heating wire are nickel-chromium alloy wires.
9. The series ignition element according to claim 1, characterized in that: The first substrate and the second substrate are fixed by pressing.
10. A series ignition device, characterized by The device includes a series ignition element as described in any one of claims 1 to 9, wherein fuel is disposed in the accommodating cavity, and a seal for sealing the accommodating cavity is disposed on the front side of the second substrate.