Faceplate and gas water heater
Patent Information
- Application Number
- CN202521720807.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-13
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-08-13
AI Technical Summary
[0004]本实用新型的目的在于提供一种面壳,该面壳解决了现有面壳制造成本高的问题,实现了减少制造工序,降低生产成本
[0017] This utility model discloses a faceplate comprising a connecting body and a glass panel adhered to the front end of the connecting body. The connecting body includes a first frame and a second frame, the first frame having the same shape as the second frame. This allows the first and second frames to be manufactured using the same mold or equipment, eliminating the need for additional manufacturing equipment, thereby reducing manufacturing steps and production costs. The two ends of the first frame are respectively connected to the two ends of the second frame, forming a ring, making the connecting body a hollow structure, further reducing manufacturing materials and production costs.
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Figure CN224771759U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of water heater technology, and in particular to a faceplate and a gas water heater. Background Technology
[0002] The outer shell of a gas water heater is composed of a front shell and a casing. The front shell includes an outer glass panel, a main board, and a frame on the back of the main board. The outer glass panel is fixed to the front of the main board with adhesive. The frame is composed of the left and right flanges of the main board, a top plate welded to the top and bottom of the main board, and a bottom plate.
[0003] Since the existing shell consists of four parts: an outer glass panel, a main board, a top board, and a bottom board, the production process requires first stamping the main board, top board, and bottom board, then flanging the left and right sides of the main board, then welding the top board and bottom board onto the main board, and finally bonding the outer glass panel. This process is complex and has high manufacturing costs. Utility Model Content
[0004] The purpose of this utility model is to provide a face shell that solves the problem of high manufacturing cost of existing face shells, and reduces manufacturing processes and production costs.
[0005] To achieve the objective of this utility model, the following technical solution is adopted:
[0006] According to one aspect of the present invention, a faceplate is provided, comprising a connecting body and a glass panel adhered to the front end of the connecting body. The connecting body includes a first frame and a second frame, the shape of the first frame being the same as the shape of the second frame, and the two ends of the first frame being connected to the two ends of the second frame respectively, forming a ring together.
[0007] According to one embodiment of the present invention, the first frame includes a first side plate and a top plate, the first side plate and the top plate are integrally formed and together form an L shape, the second frame includes a second side plate and a bottom plate, the second side plate and the bottom plate are integrally formed and together form an L shape, the upper end of the second side plate is welded to the right end of the top plate, and the left end of the bottom plate is welded to the lower end of the first side plate.
[0008] According to one embodiment of the present invention, the front end of the first side plate is provided with a first inner flange, the front end of the top plate is provided with a second inner flange, the front end of the second side plate is provided with a third inner flange, and the front end of the bottom plate is provided with a fourth inner flange. The first inner flange, the second inner flange, the third inner flange, and the fourth inner flange are located on the same plane, and the back of the glass panel is respectively bonded to or detachably connected to the first inner flange, the second inner flange, the third inner flange, and the fourth inner flange.
[0009] According to one embodiment of the present invention, both ends of the first inner flange, both ends of the second inner flange, both ends of the third inner flange, and both ends of the fourth inner flange all have 45-degree bevels.
[0010] According to one embodiment of the present invention, the upper inclined edge of the first inner flange abuts or is welded to the left inclined edge of the second inner flange, the lower inclined edge of the first inner flange abuts or is welded to the left inclined edge of the fourth inner flange, the upper inclined edge of the third inner flange abuts or is welded to the right inclined edge of the second inner flange, and the lower inclined edge of the third inner flange abuts or is welded to the right inclined edge of the fourth inner flange.
[0011] According to one embodiment of the present invention, the first inner flange, the second inner flange, the third inner flange and the fourth inner flange are each provided with at least one sol-gel tank to accommodate adhesive.
[0012] According to one embodiment of the present invention, both ends of the first frame and both ends of the second frame are stepped, and the two ends of the first frame are respectively engaged and spliced with the two ends of the second frame.
[0013] According to one embodiment of the present invention, the rear end of the first side plate, the rear end of the top plate, the rear end of the second side plate, and the rear end of the bottom plate are all provided with a fifth flange, and the horizontal cross section of the first side plate, the vertical cross section of the top plate, the horizontal cross section of the second side plate, and the vertical cross section of the bottom plate are all U-shaped.
[0014] According to one embodiment of the present invention, the inner side of the fourth inner flange and / or the inner side of the second inner flange are provided with connecting lugs for mounting the control panel.
[0015] This utility model also discloses a gas water heater, including a housing and the aforementioned faceplate, wherein the faceplate is detachably connected to the housing via a connecting body for installation on the housing.
[0016] One embodiment of this utility model has the following advantages or beneficial effects:
[0017] This utility model discloses a faceplate comprising a connecting body and a glass panel adhered to the front end of the connecting body. The connecting body includes a first frame and a second frame, the first frame having the same shape as the second frame. This allows the first and second frames to be manufactured using the same mold or equipment, eliminating the need for additional manufacturing equipment, thereby reducing manufacturing steps and production costs. The two ends of the first frame are respectively connected to the two ends of the second frame, forming a ring, making the connecting body a hollow structure, further reducing manufacturing materials and production costs. Attached Figure Description
[0018] The above and other features and advantages of this invention will become more apparent from a detailed description of exemplary embodiments with reference to the accompanying drawings.
[0019] Figure 1 This is a perspective view of a faceplate according to an exemplary embodiment.
[0020] Figure 2 This is a split view of a faceplate according to an exemplary embodiment.
[0021] Figure 3 This is a perspective view of a first enclosure and a second enclosure according to an exemplary embodiment.
[0022] Figure 4 This is a schematic diagram showing the interlocking and splicing of a first enclosure and a second enclosure according to an exemplary embodiment.
[0023] The reference numerals in the attached figures are explained as follows:
[0024] 1. Connecting body; 11. First frame; 111. First side panel; 1111. First inner flange; 1112. Solvent tank; 1113. Connecting lug; 1114. Fifth flange; 112. Top plate; 1121. Second inner flange; 12. Second frame; 121. Second side panel; 1211. Third inner flange; 122. Bottom plate; 1221. Fourth inner flange; 2. Glass panel; 3. Control panel; 4. Connecting plate. Detailed Implementation
[0025] Exemplary embodiments will now be described more fully with reference to the accompanying drawings. However, these exemplary embodiments can be implemented in many forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that the present invention will be thorough and complete, and will fully convey the concept of the exemplary embodiments to those skilled in the art. The same reference numerals in the drawings denote the same or similar structures, and therefore their detailed description will be omitted.
[0026] The terms “a,” “one,” “the,” and “the” are used to indicate the existence of one or more elements / components / etc.; the terms “including” and “having” are used to indicate an open-ended meaning of inclusion and that other elements / components / etc. may exist in addition to the listed elements / components / etc.
[0027] like Figure 1-4As shown, an embodiment of the present invention includes a faceplate comprising a connecting body 1 and a glass panel 2 adhered to the front end of the connecting body 1. The connecting body 1 includes a first frame 11 and a second frame 12. The shape of the first frame 11 is the same as that of the second frame 12, so that the same mold or the same equipment can be used to manufacture the first frame 11 and the second frame 12, without the need for additional manufacturing equipment, thereby reducing manufacturing steps and production costs. The two ends of the first frame 11 are respectively connected to the two ends of the second frame 12 and together form a ring, making the connecting body 1 a hollow structure, thereby reducing manufacturing materials and production costs.
[0028] like Figure 2-3 As shown, in a preferred embodiment of the present invention, the first frame 11 includes a first side plate 111 and a top plate 112, the first side plate 111 and the top plate 112 are integrally bent and formed to form an L shape together, and the second frame 12 includes a second side plate 121 and a bottom plate 122, the second side plate 121 and the bottom plate 122 are integrally bent and formed to form an L shape together.
[0029] The upper end of the second side plate 121 is welded to the right end of the top plate 112, and the left end of the bottom plate 122 is welded to the lower end of the first side plate 111.
[0030] like Figure 2-3 As shown, the first side plate 111 is the left side plate, and the second side plate 121 is the right side plate. Of course, the first side plate 111 can also be the right side plate, in which case the second side plate 121 is the corresponding left side plate. Those skilled in the art can choose the positions of the first side plate 111 and the second side plate 121 according to actual needs.
[0031] like Figure 2-3 As shown, in a preferred embodiment of the present invention, the front end of the first side plate 111 is provided with a first inner flange 1111, and the first inner flange 1111 and the first side plate 111 together form an L-shape to improve the structural strength of the first side plate 111.
[0032] The top plate 112 has a second inner flange 1121 at its front end. The second inner flange 1121 and the top plate 112 together form an L-shape to improve the structural strength of the top plate 112.
[0033] The front end of the second side plate 121 is provided with a third inner flange 1211. The third inner flange 1211 and the second side plate 121 are L-shaped together to improve the structural strength of the second side plate 121.
[0034] The front end of the base plate 122 is provided with a fourth inner flange 1221, which together with the base plate 122 forms an L-shape to improve the structural strength of the base plate 122.
[0035] The back of the glass panel 2 is bonded to the first inner flange 1111, the second inner flange 1121, the third inner flange 1211 and the fourth inner flange 1221 respectively, so as to improve the bonding surface of the glass panel 2 and thereby improve the connection strength between the glass panel 2 and the connecting body 1.
[0036] Of course, the back of the glass panel 2 can also be detachably connected to the first inner flange 1111, the second inner flange 1121, the third inner flange 1211 and the fourth inner flange 1221 respectively. Those skilled in the art can choose the connection method between the glass panel 2 and the connecting body 1 according to actual needs.
[0037] like Figure 2-3 As shown, in a preferred embodiment of this utility model, the first inner flange 1111, the second inner flange 1121, the third inner flange 1211 and the fourth inner flange 1221 are each provided with at least one sol-gel groove 1112 to accommodate a certain amount of adhesive, so that when the connecting body 1 and the glass panel 2 are bonded, the adhesive force is not insufficient due to insufficient adhesive, which would cause the glass panel 2 to fall off, thereby further improving the connection strength between the glass panel 2 and the connecting body 1.
[0038] like Figure 2-3 As shown, in a preferred embodiment of this utility model, both ends of the first inner flange 1111, the second inner flange 1121, the third inner flange 1211, and the fourth inner flange 1221 all have 45-degree bevels, so that the two ends of the first inner flange 1111, the second inner flange 1121, the third inner flange 1211, and the fourth inner flange 1221 avoid each other and are flush.
[0039] like Figure 3 As shown, in a preferred embodiment of this utility model, the rear ends of the first side plate 111, the top plate 112, the second side plate 121, and the bottom plate 122 are all provided with fifth flanges 1114. In this way, the horizontal cross-section of the first side plate 111, the vertical cross-section of the top plate 112, the horizontal cross-section of the second side plate 121, and the vertical cross-section of the bottom plate 122 are all U-shaped, thereby further improving the overall structural strength of the connecting body 1.
[0040] like Figure 2-3 As shown, in a preferred embodiment of this utility model, the upper inclined edge of the first inner flange 1111 abuts or is welded to the left inclined edge of the second inner flange 1121, the lower inclined edge of the first inner flange 1111 abuts or is welded to the left inclined edge of the fourth inner flange 1221, the upper inclined edge of the third inner flange 1211 abuts or is welded to the right inclined edge of the second inner flange 1121, and the lower inclined edge of the third inner flange 1211 abuts or is welded to the right inclined edge of the fourth inner flange 1221, thereby realizing that the inclined edges of two adjacent flanges abut or are welded, thereby further improving the structural strength of the connecting body 1.
[0041] like Figure 2-4 As shown, in a preferred embodiment of this utility model, both ends of the first frame 11 and both ends of the second frame 12 are stepped, and the two ends of the first frame 11 are respectively engaged and spliced with the two ends of the second frame 12, thereby improving the connection strength between the first frame 11 and the second frame 12. This avoids problems such as material rebound and warping when the frame is bent, which leads to large gaps at the joints and makes it impossible to use advanced welding processes such as laser welding.
[0042] like Figure 4 As shown, taking the interlocking splicing of the horizontal transverse part (top plate 112 and second inner flange 1121) of the first frame 11 and the vertical part (second side plate 121 and third inner flange 1211) of the second frame 12 as an example, the right end of the second inner flange 1121 is provided with a clearance notch 1122, and the upper end of the third inner flange 1211 extends with a protrusion 1212 that matches the clearance notch 1122. When the first frame 11 and the second frame 12 are in place, the protrusion 1212 is located at the clearance notch 1122, and one side edge of the protrusion 1212 abuts or is welded to one side edge of the clearance notch 1122. The upper end of the protrusion 1212 abuts or is welded to the top plate 112.
[0043] The interlocking and splicing structure of the vertical part of the first frame 11 and the horizontal part of the second frame 12 is the same as the interlocking structure described above, and will not be repeated here.
[0044] like Figure 2-3 As shown, in a preferred embodiment of the present invention, a connecting lug 1113 is provided on the inner side of the fourth inner flange 1221 and / or the inner side of the second inner flange 1121 for mounting the control panel 3.
[0045] For example, it also includes a connecting plate 4, the upper end of which is bonded to the back of the glass panel 2. The upper and lower ends of the control panel 3 are provided with connecting parts. The lower connecting part of the control panel 3 is connected to the connecting lug 1113 on the fourth inner flange 1221 by screws. The upper connecting part of the control panel 3 is connected to the lower end of the connecting plate 4 by screws.
[0046] This utility model also provides a gas water heater, including a housing and the aforementioned outer shell. The outer shell is detachably connected to the housing via a connecting body 1 for mounting on the housing or for opening and closing the housing. Because this utility model uses the aforementioned outer shell, it reduces manufacturing processes, reduces materials used, and lowers production costs.
[0047] In this embodiment of the invention, the term "multiple" refers to two or more, unless otherwise explicitly defined. The terms "install," "connect," and "fix" should be interpreted broadly. For example, "connect" can mean a fixed connection, a detachable connection, or an integral connection. Those skilled in the art can understand the specific meaning of the above terms in this embodiment of the invention based on the specific circumstances.
[0048] In the description of the embodiments of this utility model, it should be understood that the terms "upper" and "lower" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the embodiments of this utility model and simplifying the description, and do not indicate or imply that the device or unit referred to must have a specific direction or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments of this utility model.
[0049] In this specification, the terms "an embodiment," "a preferred embodiment," etc., refer to a specific feature, structure, material, or characteristic described in connection with that embodiment or example, which is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0050] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. For those skilled in the art, the present utility model can have various modifications and variations. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A faceplate, characterized in that, It includes a connecting body (1) and a glass panel (2) bonded to the front end of the connecting body (1). The connecting body (1) includes a first frame (11) and a second frame (12). The shape of the first frame (11) is the same as that of the second frame (12). The two ends of the first frame (11) are respectively connected to the two ends of the second frame (12) and together form a ring.
2. The faceplate according to claim 1, characterized in that, The first frame (11) includes a first side plate (111) and a top plate (112). The first side plate (111) and the top plate (112) are integrally formed and together form an L shape. The second frame (12) includes a second side plate (121) and a bottom plate (122). The second side plate (121) and the bottom plate (122) are integrally formed and together form an L shape. The upper end of the second side plate (121) is welded to one end of the top plate (112), and one end of the bottom plate (122) is welded to the lower end of the first side plate (111).
3. The faceplate according to claim 2, characterized in that, The front end of the first side panel (111) is provided with a first inner flange (1111), the front end of the top panel (112) is provided with a second inner flange (1121), the front end of the second side panel (121) is provided with a third inner flange (1211), and the front end of the bottom panel (122) is provided with a fourth inner flange (1221). The first inner flange (1111), the second inner flange (1121), the third inner flange (1211), and the fourth inner flange (1221) are located on the same plane. The back of the glass panel (2) is bonded to or detachably connected to the first inner flange (1111), the second inner flange (1121), the third inner flange (1211), and the fourth inner flange (1221), respectively.
4. The faceplate according to claim 3, characterized in that, The first inner flange (1111), the second inner flange (1121), the third inner flange (1211) and the fourth inner flange (1221) are each provided with at least one sol-gel tank (1112) to accommodate adhesive.
5. The faceplate according to claim 3, characterized in that, Both ends of the first inner flange (1111), both ends of the second inner flange (1121), both ends of the third inner flange (1211), and both ends of the fourth inner flange (1221) have 45-degree bevels.
6. The faceplate according to claim 5, characterized in that, The upper inclined edge of the first inner flange (1111) abuts or is welded to the left inclined edge of the second inner flange (1121), the lower inclined edge of the first inner flange (1111) abuts or is welded to the left inclined edge of the fourth inner flange (1221), the upper inclined edge of the third inner flange (1211) abuts or is welded to the right inclined edge of the second inner flange (1121), and the lower inclined edge of the third inner flange (1211) abuts or is welded to the right inclined edge of the fourth inner flange (1221).
7. The faceplate according to claim 2, characterized in that, Both ends of the first frame (11) and both ends of the second frame (12) are stepped, and the two ends of the first frame (11) are respectively engaged and spliced with the two ends of the second frame (12).
8. The faceplate according to claim 3, characterized in that, The rear ends of the first side plate (111), the rear ends of the top plate (112), the rear ends of the second side plate (121) and the rear ends of the bottom plate (122) are all provided with a fifth flange (1114). The horizontal cross section of the first side plate (111), the vertical cross section of the top plate (112), the horizontal cross section of the second side plate (121) and the vertical cross section of the bottom plate (122) are all U-shaped.
9. The faceplate according to claim 3, characterized in that, The inner side of the fourth inner flange (1221) and / or the inner side of the second inner flange (1121) are provided with connecting lugs (1113) for mounting the control panel (3).
10. A gas water heater, characterized in that, It includes a housing and a faceplate as described in any one of claims 1-9, wherein the faceplate is detachably connected to the housing via the connecting body (1) for mounting on the housing.