A rapid air-drying device for processing nylon composite semi-finished products

Abstract

The utility model discloses a kind of nylon composite material semi-finished product processing with quick air-drying device, belong to nylon processing equipment technical field, including bottom plate, the top of bottom plate is provided with rotating mechanism and air-drying mechanism.The utility model has the beneficial effect that by being equipped with rotating mechanism, when using, motor provides power, power is transmitted to rotating plate by driving shaft, makes it rotate above base, mounting frame is fixedly installed on bottom plate, provides installation position for gear ring one, while guaranteeing the stability of structure, rotating plate is fixed on driving shaft, and base and containing frame are installed on its top, for carrying nylon material, and then rotating plate rotates, simultaneously cooperate gear ring two and gear ring one engagement installation, so that gear ring two rotates simultaneously in whole, gear ring two rotates horizontally with the center of plug-in shaft, and then the clamping mechanism can be rotated, so that air-drying mechanism can more comprehensively air-dry nylon material inside clamping mechanism.

Description

Technical Field

[0001] This utility model relates to the technical field of nylon processing equipment, specifically a rapid air-drying device for processing semi-finished nylon composite materials. Background Technology

[0002] Polyamide, also known as nylon, is a general term for polymers with amide groups in the repeating units of the molecular chain. Nylon is the top of the five major engineering plastics. According to whether the main chain structure contains benzene rings, it can be divided into aliphatic nylon, semi-aromatic nylon and fully aromatic nylon. In common nylon composite materials, glass fiber reinforced PA6 and PA66 are the most common nylon composite materials in the main automotive and industrial fields, and they have excellent mechanical properties.

[0003] Existing rapid drying devices for processing semi-finished nylon composite materials have the following disadvantages: traditional drying methods are often time-consuming, affecting the overall production progress and having low efficiency. Traditional drying devices usually require a long time to ensure that the semi-finished products are thoroughly dried, which not only increases production costs but may also cause the semi-finished products to become contaminated or physically deformed due to prolonged exposure. Utility Model Content

[0004] To address the problems mentioned in the background section, this invention provides a rapid drying device for processing semi-finished nylon composite materials. This device features a rotating mechanism and overcomes the shortcomings of existing rapid drying devices for semi-finished nylon composite materials. Traditional drying methods are often time-consuming, affecting overall production progress and resulting in low efficiency. Furthermore, traditional drying devices typically require a long time to ensure thorough drying of the semi-finished product, which not only increases production costs but may also lead to contamination or physical deformation of the semi-finished product due to prolonged exposure.

[0005] The technical solution of this utility model is: a rapid air-drying device for processing semi-finished nylon composite materials, including a base plate, a rotating mechanism and an air-drying mechanism are provided on the top of the base plate, and a clamping mechanism is provided on the top of the rotating mechanism. The rotating mechanism includes a motor, a drive shaft, a plug-in shaft, a mounting frame, a rotating plate, a base, a first gear ring, a second gear ring, and a holding frame. The motor is fixedly mounted on the bottom of the base plate, and the output end of the motor is fixedly connected to the drive shaft. The top end of the drive shaft is fixedly connected to the rotating plate. The mounting frame is fixedly mounted on the top of the base plate and located outside the rotating plate. The base is fixedly mounted on the top of the rotating plate. The plug-in shaft is movably inserted into the interior of the rotating plate, and the top end of the plug-in shaft is fixedly mounted on the bottom of the holding frame. The second gear ring is fixedly sleeved on the outside of the holding frame and located inside the base. The first gear ring is fixedly mounted on the inner wall of the mounting frame, and the first gear ring and the second gear ring are meshed together.

[0006] Furthermore, a support leg is fixedly installed at the bottom of the base plate, and a foot pad is fixedly installed at the bottom end of the support leg.

[0007] Furthermore, the clamping mechanism includes a fixed frame, a sleeve, a pad, a top plate, a telescopic rod, and a spring. The sleeve is fixedly installed on the top of the fixed frame. One end of the telescopic rod is movably inserted into the inside of the sleeve, and the spring is limited to be movably sleeved on the outside of the telescopic rod and located on the inside of the sleeve. The fixed frame is embedded inside the holding frame.

[0008] Furthermore, the top end of the telescopic rod is fixedly connected to the top plate, and the pad is fixedly installed at the bottom of the top plate.

[0009] Furthermore, the air drying mechanism includes a mounting frame, an electric push rod, a lifting plate, an air heater assembly, a protective mesh cover, an exhaust pipe, an exhaust pipe, an air blowing fan, and a filter. The mounting frame is fixedly installed on the top of the base plate, and the electric push rod is fixedly installed on the top of the mounting frame. The output end of the electric push rod is fixedly connected to the lifting plate.

[0010] Furthermore, the air heater assembly is fixedly installed on the top of the lifting plate. The input end of the air heater assembly is connected to the exhaust pipe, and the other end of the exhaust pipe is provided with a protective mesh cover. The output end of the air heater assembly is connected to the air outlet pipe. The blowing fan is embedded in the side wall of the air outlet pipe, and the filter screen is provided on the output end face of the air outlet pipe.

[0011] This utility model provides an improved rapid drying device for processing semi-finished nylon composite materials, which has the following improvements and advantages compared with the prior art: With a rotating mechanism, the motor provides power, which is transmitted to the rotating plate via the drive shaft, causing it to rotate above the base. The mounting frame is fixedly installed on the base plate, providing a mounting position for the gear ring one and ensuring structural stability. The rotating plate is fixed on the drive shaft, and a base and holding frame are installed on its top to support the nylon material. When the rotating plate rotates, it engages with gear ring one, allowing gear ring two to rotate horizontally around the insertion shaft while the whole rotates. This allows the clamping mechanism to rotate, enabling the drying mechanism to more thoroughly dry the nylon material inside the clamping mechanism. The nylon material can evenly contact the airflow generated by the drying mechanism, achieving rapid drying. This not only improves drying efficiency but also ensures uniform stress on the nylon material, avoiding deformation or damage caused by direct drying, effectively improving the quality of nylon materials and production efficiency. Attached Figure Description

[0012] The present invention will be further explained below with reference to the accompanying drawings and embodiments: Figure 1This is a cross-sectional view of the present invention; Figure 2 This is a three-dimensional schematic diagram of the clamping mechanism of this utility model; Figure 3 This is a front view schematic diagram of the present invention; Figure 4 This is a top view of the rotating mechanism of this utility model; Explanation of reference numerals in the attached drawings: 1. Base plate; 2. Mounting frame; 3. Gear ring one; 4. Gear ring two; 5. Motor; 6. Drive shaft; 7. Foot pad; 8. Support leg; 9. Plug-in shaft; 10. Container frame; 11. Air blower; 12. Protective mesh cover; 13. Exhaust duct; 14. Exhaust duct; 15. Air heater assembly; 16. Electric push rod; 18. Lifting plate; 19. Filter screen; 20. Mounting bracket; 21. Top plate; 22. Rotating plate; 23. Base; 24. Fixing frame; 25. Pad; 26. Telescopic rod; 27. Spring. Detailed Implementation

[0013] The following will be combined with the appendix Figures 1 to 4 This utility model will be described in detail, and the technical solutions in the embodiments of this utility model will be clearly and completely described. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of this utility model.

[0014] This utility model provides an improved rapid drying device for processing semi-finished nylon composite materials, such as... Figure 1-4 As shown in the figure, it includes a base plate 1, and a rotating mechanism and a drying mechanism are provided on the top of the base plate 1. A clamping mechanism is provided on the top of the rotating mechanism. The rotating mechanism includes a motor 5, a drive shaft 6, a connecting shaft 9, a mounting frame 2, a rotating plate 22, a base 23, a first gear ring 3, a second gear ring 4, and a holding frame 10. The motor 5 is fixedly mounted on the bottom of the base plate 1, and its output end is fixedly connected to the drive shaft 6. The top end of the drive shaft 6 is fixedly connected to the rotating plate 22. The mounting frame 2 is fixedly mounted on the top of the base plate 1 and located outside the rotating plate 22. The base 23 is fixedly mounted on the top of the rotating plate 22. The connecting shaft 9 is movably inserted into the interior of the rotating plate 22, and its top end is fixedly mounted on the bottom of the holding frame 10. The second gear ring 4 is fixedly sleeved on the outside of the holding frame 10 and located inside the base 23. The first gear ring 3 is fixedly mounted on the inner wall of the mounting frame 2, and the first gear ring 3 meshes with the second gear ring 4. With this rotating mechanism, during use, the motor 5 provides power, which is transmitted to the rotating plate 2 through the drive shaft 6. 2. The rotating plate 22 is fixedly mounted on the base plate 1, providing an installation position for the gear ring 3 and ensuring structural stability. The rotating plate 22 is fixed on the drive shaft 6, and the base 23 and the holding frame 10 are installed on its top to support the nylon material. When the rotating plate 22 rotates, it engages with the gear ring 4 and the gear ring 3, so that the gear ring 4 rotates horizontally around the insertion shaft 9 while the whole rotating. This allows the clamping mechanism to rotate, enabling the drying mechanism to dry the nylon material inside the clamping mechanism more comprehensively. The nylon material can evenly contact the airflow generated by the drying mechanism, thus achieving rapid drying. This not only improves drying efficiency but also ensures uniform stress on the nylon material, avoiding deformation or damage caused by direct drying, and effectively improving the quality and production efficiency of the nylon material.

[0015] A support leg 8 is fixedly installed at the bottom of the base plate 1, and a foot pad 7 is fixedly installed at the bottom end of the support leg 8. An external power supply provides power to the device. An external controller is connected to the device. The controller is electrically connected to the motor 5, the electric push rod 16, the air heater assembly 15 and the exhaust fan. The air heater assembly can be an electric heater or other electrical appliances.

[0016] The clamping mechanism includes a fixed frame 24, a sleeve, a pad 25, a top plate 21, a telescopic rod 26, and a spring 27. The sleeve is fixedly installed on the top of the fixed frame 24. One end of the telescopic rod 26 is movably inserted into the inside of the sleeve, and the spring 27 is limited and movably sleeved on the outside of the telescopic rod 26 and located inside the sleeve. The fixed frame 24 is embedded inside the holding frame 10. The top end of the telescopic rod 26 is fixedly connected to the top plate 21. The pad 25 is fixedly installed on the bottom of the top plate 21. In use, the nylon material is installed inside the fixed frame 24, and the telescopic rod 26, which is adjustable under the action of the spring 27, is used to allow the pad 25 to move up and down with the top plate 21. This allows the pad 25 to limit and clamp the top of the nylon material, making it more stable when rotating, thereby ensuring the drying effect.

[0017] The air drying mechanism includes a mounting frame 20, an electric push rod 16, a lifting plate 18, an air heater assembly 15, a protective mesh cover 12, an exhaust pipe 13, an exhaust pipe 14, a blower fan 11, and a filter screen 19. The mounting frame 20 is fixedly mounted on the top of the base plate 1. The electric push rod 16 is fixedly mounted on the top of the mounting frame 20, with its output end fixedly connected to the lifting plate 18. The air heater assembly 15 is fixedly mounted on the top of the lifting plate 18, with its input end connected to the exhaust pipe 13. The other end of the exhaust pipe 13 is equipped with a protective mesh cover 12. The output end of the air heater assembly 15 is connected to the exhaust pipe 14. The blower fan 11 is embedded inside the side wall of the exhaust pipe 14. The filter screen... 19 is set on the output end face of the air outlet duct 14. The mounting bracket 20 in the air drying mechanism is fixedly installed on the base plate 1, serving as the framework of the entire air drying system. The electric push rod 16 drives the lifting plate 18 to move up and down to adjust the air outlet position of the fan, thus making it suitable for use with nylon materials of different heights and sizes, improving the flexibility of the device and increasing the air drying efficiency. The air heater assembly 15 provides hot air, which is heated to a suitable temperature by the ambient air drawn out through the exhaust duct 13. Then, it is delivered to the blowing fan 11 through the air outlet duct 14, and the hot air filtered by the built-in filter 19 is blown onto the product to be dried, accelerating the evaporation of surface moisture, achieving a highly efficient and uniform air drying effect, shortening the drying time, and improving processing efficiency.

[0018] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0019] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A rapid air-drying device for processing semi-finished nylon composite materials, comprising a base plate (1), characterized in that: The top of the base plate (1) is provided with a rotating mechanism and a drying mechanism, and the top of the rotating mechanism is provided with a clamping mechanism. The rotating mechanism includes a motor (5), a drive shaft (6), a plug-in shaft (9), a mounting frame (2), a rotating plate (22), a base (23), a gear ring one (3), a gear ring two (4), and a holding frame (10). The motor (5) is fixedly installed at the bottom of the base plate (1), and the output end of the motor (5) is fixedly connected to the drive shaft (6). The top end of the drive shaft (6) is fixedly connected to the rotating plate (22). The mounting frame (2) is fixedly installed at the top of the base plate (1) and located at the rotating plate. On the outside of the moving plate (22), the base (23) is fixedly installed on the top of the rotating plate (22), the plug shaft (9) is movably plugged into the inside of the rotating plate (22), the top end of the plug shaft (9) is fixedly installed on the bottom of the holding frame (10), the second toothed ring (4) is fixedly sleeved on the outside of the holding frame (10) and located on the inside of the base (23), the first toothed ring (3) is fixedly installed on the inner wall of the mounting frame (2), and the first toothed ring (3) and the second toothed ring (4) are meshed and installed.

2. The rapid air-drying device for processing nylon composite material semi-finished products as described in claim 1, characterized in that: The bottom of the base plate (1) is fixedly installed with a support leg (8), and the bottom end of the support leg (8) is fixedly installed with a foot pad (7).

3. The rapid air-drying device for processing nylon composite material semi-finished products as described in claim 1, characterized in that: The clamping mechanism includes a fixed frame (24), a sleeve, a pad (25), a top plate (21), a telescopic rod (26), and a spring (27). The sleeve is fixedly installed on the top of the fixed frame (24). One end of the telescopic rod (26) is movably inserted into the inside of the sleeve, and the spring (27) is limited to being movably sleeved on the outside of the telescopic rod (26) and located on the inside of the sleeve. The fixed frame (24) is embedded inside the holding frame (10).

4. The rapid drying device for processing nylon composite material semi-finished products as described in claim 3, characterized in that: The top end of the telescopic rod (26) is fixedly connected to the top plate (21), and the pad (25) is fixedly installed at the bottom of the top plate (21).

5. The rapid air-drying device for processing nylon composite material semi-finished products as described in claim 1, characterized in that: The air drying mechanism includes a mounting frame (20), an electric push rod (16), a lifting plate (18), an air heater assembly (15), a protective mesh cover (12), an exhaust pipe (13), an exhaust pipe (14), an air blowing fan (11), and a filter screen (19). The mounting frame (20) is fixedly installed on the top of the base plate (1), and the electric push rod (16) is fixedly installed on the top of the mounting frame (20). The output end of the electric push rod (16) is fixedly connected to the lifting plate (18).

6. The rapid drying device for processing nylon composite material semi-finished products as described in claim 5, characterized in that: The air heater assembly (15) is fixedly installed on the top of the lifting plate (18). The input end of the air heater assembly (15) is connected to the exhaust pipe (13). The other end of the exhaust pipe (13) is provided with a protective mesh cover (12). The output end of the air heater assembly (15) is connected to the air outlet pipe (14). The blowing fan (11) is embedded in the side wall of the air outlet pipe (14). The filter screen (19) is provided on the output end face of the air outlet pipe (14).

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