Drier for processing fire clay for carbon black reactor

Abstract

The utility model discloses a drying -machine is used to carbon black reaction furnace supporting fire clay processing, including drying bin and compression roller. Advantageous effect: when carrying out processing drying to carbon black reaction furnace supporting fire clay, can put carbon black reaction furnace supporting fire clay from feed port into drying bin, and carbon black reaction furnace supporting fire clay falls to the first conveyer top surface, is conveyed to the first conveyer through the below of compression roller, and compression roller gradually flattens carbon black reaction furnace supporting fire clay, and fully unfolds carbon black reaction furnace supporting fire clay, simultaneously, hot -blast machine produces hot -blast, and through gas pipe, nozzle and blow -out, carries out hot -blast drying to the unfolded carbon black reaction furnace supporting fire clay, improves drying speed and efficiency, and simultaneously, the first conveyer conveys carbon black reaction furnace supporting fire clay to the second conveyer, and the second conveyer conveys carbon black reaction furnace supporting fire clay to the third conveyer, and carbon black reaction furnace supporting fire clay is turned over and dried, and further improved the uniformity of drying.

Description

Technical Field

[0001] This utility model relates to the field of building kiln equipment technology, specifically to a dryer for processing fire clay in conjunction with a carbon black reactor. Background Technology

[0002] The fire putty used in carbon black reactors is mostly silica fire putty. Silica fire putty is a powder made from silica, waste silica bricks, and refractory clay (raw clay). Silica is the main component of silica fire putty. Adding waste silica bricks can improve the high-temperature bonding performance between fire putty and silica bricks. This is because silica brick powder has a similar thermal expansion curve to silica bricks. When the volume changes during the transformation of quartz crystal form, the fire putty is less likely to detach from the silica bricks and has a good ability to adhere to the silica bricks. Moist silica fire putty needs to be gradually dried before it can be used for processing. Now, a dryer for processing silica fire putty with uniform heating is needed.

[0003] A search revealed application CN202023034821.7, entitled "A Dryer for Processing Siliceous Fire Clay with Uniform Heating." This application addresses the problems of existing dryers for processing siliceous fire clay, which suffer from poor uniformity during heating and drying, reducing the effectiveness and completeness of the device, lowering operational efficiency, and making it inconvenient to remove the fire clay after drying, thus hindering convenient discharge and operation. The proposed dryer addresses these issues by using a pulley rotatably connected to the output of a first motor on one side. Two sets of stirring paddles are installed inside the storage housing. The top of the pulley and the output of the first motor are rotatably connected through the housing and the bottom of the stirring paddles. During the drying process of the fire clay inside the storage chamber, the stirring paddles agitate the fire clay, ensuring that the fire clay at the bottom of the storage chamber is also heated uniformly. This design ensures uniform heating of the fire clay, enhancing the evenness of drying and guaranteeing thorough drying. Simultaneously, a groove is provided on the movable door at the bottom of the first push-pull handle. Support rods are movably mounted on both sides of the groove via a movable mechanism. A slide rail, which slides along the inner side of the movable door to accommodate the drying shell, allows the fire clay to be removed after drying. Pulling the slide rail causes the mounting plate to move, carrying the top storage shell out. The movable mechanism then erects the support rods to support the storage shell moving along the slide rail, increasing the ease of material discharge. However, the fire clay has a high viscosity, making stirring difficult. Furthermore, stirring becomes increasingly difficult as drying progresses, impacting work efficiency. Additionally, manual material handling is still required; workers must manually remove the dried fire clay, which is cumbersome and affects work efficiency. Further improvements are possible.

[0004] No effective solutions have yet been proposed to address the problems in the relevant technologies. Utility Model Content

[0005] (a) Technical problems to be solved To address the shortcomings of existing technologies, this utility model provides a dryer for carbon black reactor and fire mud processing, which has the advantages of improved working efficiency and continuity, thereby solving the problems mentioned in the background technology.

[0006] (II) Technical Solution To achieve the aforementioned advantages of improved work efficiency and continuity, the specific technical solution adopted by this utility model is as follows: A dryer for carbon black reactor and fire clay processing includes a drying chamber and a pressure roller. The drying chamber is equipped with a first conveyor, a second conveyor, and a third conveyor. A pressure roller is installed above the first conveyor, and the distance between the pressure roller and the top surface of the first conveyor gradually decreases. Spray pipes are arranged above the first, second, and third conveyors, and the bottom surface of the spray pipes is connected to a blower nozzle. A hot air fan is fixedly installed on the front of the drying chamber, and the output end of the hot air fan is connected to a gas supply pipe, which is connected to the spray pipes. One side of the pressure roller is located above the first conveyor, and the other end is located inside the drying chamber and is rotatably connected to a perforated roller.

[0007] Furthermore, the surface of the punching roller is densely and fixedly equipped with punching pins, and the punching pins are polished.

[0008] Furthermore, a carrier box is fixedly mounted inside the drying chamber on the inner side of the first conveyor, and the top surface of the carrier box slides against the inner surface of the conveyor belt of the first conveyor, and a heating tube is fixedly installed inside the carrier box.

[0009] Furthermore, drive motors for the first conveyor, the second conveyor, and the third conveyor are fixedly installed on the front facade of the drying chamber.

[0010] Furthermore, a feed inlet is provided at one end of the top surface of the drying chamber, and a discharge outlet is provided at the other end of the bottom surface of the drying chamber.

[0011] Furthermore, the nozzles are arranged in multiple sets at equal intervals, and the nozzle surfaces have multiple sets of nozzle orifices distributed at equal intervals along the length of the nozzles.

[0012] Furthermore, multiple sets of pressure rollers are arranged, and the pressure rollers are rotatably connected to the drying chamber.

[0013] Furthermore, a support leg is fixedly installed at the corner of the bottom surface of the drying chamber.

[0014] (III) Beneficial Effects Compared with the prior art, this utility model provides a dryer for processing fire clay in conjunction with a carbon black reactor, which has the following beneficial effects: (1) This utility model employs a pressure roller, a first conveyor, a second conveyor, a third conveyor, and a hot air blower. When processing and drying the carbon black reactor-compatible fire clay, the fire clay can be fed into the drying chamber from the feed inlet. The fire clay falls onto the top surface of the first conveyor and is conveyed by the first conveyor to pass under the pressure roller. The pressure roller gradually flattens the fire clay, fully unfolding it. Simultaneously, the hot air blower generates hot air, which is then delivered through the air pipe... The nozzles and blowers blow hot air to dry the expanded carbon black reactor furnace briquettes, improving drying speed and efficiency. Simultaneously, the first conveyor transports the carbon black reactor furnace briquettes to the second conveyor, which in turn transports them to the third conveyor for turning and drying, further improving the uniformity of drying. The dried carbon black reactor furnace briquettes are then continuously discharged through the outlet, eliminating the need for manual unloading and further improving work efficiency and continuity.

[0015] (2) This utility model uses a perforated roller. After the carbon black reactor matching fire mud is flattened, the perforated nails on the surface of the perforated roller punch holes in the flattened carbon black reactor matching fire mud, increasing the contact area with hot air, thereby further improving the drying efficiency and further improving the working efficiency. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a schematic diagram of the internal structure of the dryer for processing fire clay and matching the carbon black reactor proposed in this utility model; Figure 2 This is a front view of the dryer for processing fire clay and matching the carbon black reactor proposed in this utility model; Figure 3 This is a schematic diagram of the external structure of the dryer for processing fire clay and matching the carbon black reactor proposed in this utility model. Figure 4 This is a schematic diagram of the perforating roller proposed in this utility model.

[0018] In the picture: 1. Drying chamber; 2. Pressure roller; 3. Perforating roller; 4. First conveyor; 5. Spray nozzle; 6. Carrier box; 7. Heating tube; 8. Blowing nozzle; 9. Feed inlet; 10. Second conveyor; 11. Third conveyor; 12. Discharge outlet; 13. Air supply pipe; 14. Hot air blower; 15. Drive motor; 16. Perforating nail. Detailed Implementation

[0019] To further illustrate the various embodiments, the present invention provides accompanying drawings, which are part of the disclosure of the present invention. These drawings are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those skilled in the art should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.

[0020] According to an embodiment of this utility model, a dryer for processing fire clay in conjunction with a carbon black reactor is provided.

[0021] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments, such as... Figure 1-4As shown, the dryer for carbon black reactor and fire clay processing according to an embodiment of this utility model includes a drying chamber 1 and a pressure roller 2. A first conveyor 4, a second conveyor 10, and a third conveyor 11 are installed inside the drying chamber 1. The first conveyor 4 runs in the opposite direction to the second conveyor 10, and in the same direction as the third conveyor 11. A pressure roller 2 is positioned above the first conveyor 4, and the distance between the pressure roller 2 and the top surface of the first conveyor 4 gradually decreases, achieving a step-by-step flattening effect. Spray pipes 5 are arranged above the first conveyor 4, second conveyor 10, and third conveyor 11, and the bottom surface of each spray pipe 5 is connected to a nozzle 8. A hot air blower 14 is fixedly installed on the front of the drying chamber 1, and the output end of the hot air blower 14 is connected to a gas supply pipe 13, which is also connected to the spray pipe 5. A perforated roller 3 is rotatably connected to one side of the pressure roller 2, located above the first conveyor 4, and the other end is located inside the drying chamber 1. This perforated roller 3 is used to process the carbon black. When processing and drying the furnace-supporting fire clay, the furnace-supporting fire clay can be fed into the drying chamber 1 through the feed inlet 9. The furnace-supporting fire clay falls onto the top surface of the first conveyor 4 and is conveyed by the first conveyor 4 to pass under the pressure roller 2. The pressure roller 2 gradually flattens the furnace-supporting fire clay, fully unfolding it. At the same time, the hot air blower 14 generates hot air, which is blown out through the air pipe 13, the nozzle 5, and the blow nozzle 8 to dry the unfolded furnace-supporting fire clay, improving the drying speed and efficiency. Meanwhile, the first conveyor 4 conveys the furnace-supporting fire clay to the second conveyor 10, and the second conveyor 10 conveys the furnace-supporting fire clay to the third conveyor 11 for turning and drying, further improving the uniformity of drying. At the same time, the dried furnace-supporting fire clay is continuously discharged along the discharge port 12, eliminating the trouble of manual unloading and further improving work efficiency and continuity.

[0022] In one embodiment, the surface of the perforating roller 3 is densely fixed with perforating nails 16, and the perforating nails 16 are polished to reduce the residue of mud. After the fire mud for the carbon black reactor is flattened, the perforating nails 16 on the surface of the perforating roller 3 punch holes in the flattened fire mud for the carbon black reactor, increasing the contact area with hot air, thereby further improving the drying efficiency and further improving the working efficiency.

[0023] In one embodiment, a support box 6 is fixedly mounted inside the drying chamber 1 on the inner side of the first conveyor 4, and the top surface of the support box 6 slides against the inner surface of the conveyor belt of the first conveyor 4. A heating pipe 7 is fixedly installed inside the support box 6. The support box 6 plays a supporting role, which makes it easier for the fire clay to be flattened and spread out. The heating pipe 7 plays a role in bottom heating, which improves the heat drying efficiency.

[0024] In one embodiment, the front facade of the drying chamber 1 is fixedly equipped with drive motors 15 for the first conveyor 4, the second conveyor 10, and the third conveyor 11. These are common drive and conveying structures, which will not be described in detail here.

[0025] In one embodiment, a feed inlet 9 is provided at one end of the top surface of the drying chamber 1, which is located above the first conveyor 4, and a discharge outlet 12 is provided at the other end of the bottom surface of the drying chamber 1, which is located below the other end of the third conveyor 11, to facilitate feeding and discharging.

[0026] In one embodiment, multiple sets of nozzles 5 are arranged at equal intervals, and multiple sets of nozzles 8 on the surface of nozzles 5 are distributed at equal intervals along the length of nozzles 5, thereby expanding the range of hot air blowing and improving the working efficiency of hot air drying.

[0027] In one embodiment, multiple sets of pressure rollers 2 are arranged, and the pressure rollers 2 are rotatably connected to the drying chamber 1. The surface of the pressure rollers 2 is polished to prevent the mud from sticking together.

[0028] In one embodiment, a support leg is fixedly installed at the corner of the bottom surface of the drying chamber 1 to facilitate the installation and placement of the drying chamber 1.

[0029] Working principle: When processing and drying the briquettes for the carbon black reactor, the briquettes can be fed into the drying chamber 1 through the feed inlet 9. The briquettes fall onto the top surface of the first conveyor 4 and are conveyed by the first conveyor 4 to the area below the pressure roller 2. The pressure roller 2 gradually flattens the briquettes, fully unfolding them. At the same time, the hot air blower 14 generates hot air, which is blown out through the air pipe 13, the nozzle 5, and the blown nozzle 8 to dry the unfolded briquettes, improving the drying speed and efficiency. Meanwhile, the first conveyor 4 transports the briquettes... The carbon black reactor's supporting fire clay is conveyed to the second conveyor 10, which then transports it to the third conveyor 11 for turning and drying. This further improves the uniformity of drying. Simultaneously, the dried carbon black reactor's supporting fire clay is continuously discharged through the discharge port 12, eliminating the hassle of manual unloading and further improving work efficiency and continuity. Furthermore, after the carbon black reactor's supporting fire clay is flattened, the perforating nails 16 on the surface of the perforating roller 3 perforate the flattened carbon black reactor's supporting fire clay, increasing the contact area with hot air and further improving drying efficiency and overall work efficiency.

[0030] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0031] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A dryer for processing fire clay and matching a carbon black reactor, characterized in that, The equipment includes a drying chamber (1) and a pressure roller (2). The drying chamber (1) is equipped with a first conveyor (4), a second conveyor (10) and a third conveyor (11). The pressure roller (2) is located above the first conveyor (4), and the distance between the pressure roller (2) and the top surface of the first conveyor (4) gradually decreases. The first conveyor (4), the second conveyor (10) and the third conveyor (11) are all equipped with nozzles (5), and the bottom surface of the nozzles (5) is connected to a blower (8). The front of the drying chamber (1) is fixedly equipped with a hot air blower (14), and the output end of the hot air blower (14) is connected to an air supply pipe (13). The air supply pipe (13) is connected to the nozzle (5). One side of the pressure roller (2) is located above the first conveyor (4), and the other end is located inside the drying chamber (1) and is rotatably connected to a perforated roller (3).

2. The dryer for processing fire clay in conjunction with the carbon black reactor according to claim 1, characterized in that, The surface of the perforating roller (3) is densely fixed with perforating nails (16), and the perforating nails (16) are polished.

3. The dryer for processing fire clay in conjunction with the carbon black reactor according to claim 1, characterized in that, The first conveyor (4) is fixedly mounted inside the drying chamber (1) with a carrier box (6) on its inner side. The top surface of the carrier box (6) slides against the inner surface of the conveyor belt of the first conveyor (4). A heating tube (7) is fixedly installed inside the carrier box (6).

4. The dryer for processing fire clay in conjunction with the carbon black reactor according to claim 1, characterized in that, The drying chamber (1) is fixedly equipped with drive motors (15) for the first conveyor (4), the second conveyor (10), and the third conveyor (11) on its front facade.

5. The dryer for processing fire clay in conjunction with the carbon black reactor according to claim 1, characterized in that, The drying chamber (1) has a feed inlet (9) at one end of its top surface and a discharge outlet (12) at the other end of its bottom surface.

6. The dryer for processing fire clay in conjunction with the carbon black reactor according to claim 1, characterized in that, The nozzles (5) are arranged in multiple sets at equal intervals, and the nozzles (8) on the surface of the nozzles (5) are distributed in multiple sets at equal intervals along the length of the nozzles (5).

7. The dryer for processing fire clay in conjunction with the carbon black reactor according to claim 1, characterized in that, The pressure rollers (2) are arranged in multiple sets, and the pressure rollers (2) are rotatably connected to the drying chamber (1).

8. The dryer for processing fire clay in conjunction with the carbon black reactor according to claim 1, characterized in that, The drying chamber (1) has a support leg fixedly installed at the corner of the bottom surface.

Images