Photocatalyst low-temperature drying device
Patent Information
- Application Number
- CN202522193343.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-16
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-10-16
AI Technical Summary
[0003]光催化剂在循环利用过程中需经过严格的清洗与干燥处理,现有技术中,清洗与干燥操作通常依赖两套独立设备完成,操作人员需先将待处理的光催化剂放入清洗设备中完成冲洗,随后手动将湿态催化剂转运至低温干燥设备内进行烘干,故物料在跨设备转运过程中易暴露于空气中,遭受粉尘、微生物等二次污染,直接影响催化剂的后续使用性能,且在设备切换、物料搬运等环节耗时耗力,以及清洗、干燥两套设备的购置成本与场地占用成本较高,为此我们提出一种光催化剂低温烘干装置
1、该一种光催化剂低温烘干装置,通过一体化集成设计,使光催化剂在同一烘干仓内即可完成清洗与烘干的连续处理,彻底省去了物料在两套设备间的转运、晾晒等中间步骤,有效避免了转运过程中的二次污染风险,显著缩短了单次处理周期,同时一体化结构减少了独立清洗设备的购置需求与场地占用面积,降低了设备投入成本。
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Figure CN224771987U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of low-temperature drying technology for photocatalysts, specifically a low-temperature drying device for photocatalysts. Background Technology
[0002] Photocatalysts are materials that accelerate chemical reactions under light and are commonly used to purify air and water and decompose harmful substances. They are widely used in indoor air purification (such as formaldehyde removal), wastewater treatment, self-cleaning surfaces (such as antibacterial coatings), and solar energy utilization, and are characterized by high efficiency, environmental friendliness, and no secondary pollution.
[0003] Photocatalysts require rigorous cleaning and drying during recycling. In existing technologies, cleaning and drying operations are usually completed using two separate sets of equipment. Operators must first place the photocatalyst to be treated into the cleaning equipment for rinsing, and then manually transfer the wet catalyst to the low-temperature drying equipment for drying. Therefore, the material is easily exposed to the air during the cross-equipment transfer process, and suffers from secondary pollution such as dust and microorganisms, which directly affects the subsequent performance of the catalyst. In addition, the equipment switching and material handling are time-consuming and labor-intensive, and the purchase cost and site occupation cost of the two sets of cleaning and drying equipment are relatively high. To address this, we propose a low-temperature drying device for photocatalysts. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a low-temperature drying device for photocatalysts. Through an integrated design, the photocatalysts can be continuously cleaned and dried within the same drying chamber, completely eliminating intermediate steps such as material transfer and drying between two sets of equipment. This effectively avoids the risk of secondary pollution during transfer, significantly shortens the single processing cycle, and reduces the need for purchasing independent cleaning equipment and the space occupied, thereby lowering equipment investment costs and solving the problems mentioned earlier.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a low-temperature drying device for photocatalysts, comprising a drying chamber, a drying compartment on the front side of the drying chamber, a plurality of pull-out grooves on the front side of the drying compartment, a material feeding box slidably inserted into each of the pull-out grooves, a handle fixedly connected to the center of the front side of each of the material feeding boxes, a plurality of filter holes penetrating through the left, right and bottom sides of each of the material feeding boxes, and a sliding groove on the left and right sides of each of the material feeding boxes, slide rails fixedly installed on the left and right sides of the pull-out grooves inside the drying compartment, the slide rails slidably connected to the sliding grooves, a hot air drying component installed inside the drying compartment, a cleaning component installed inside the drying compartment, and an exhaust component installed on the top of the drying compartment.
[0006] Preferably, the hot air drying assembly includes two sets of hot air boxes, which are respectively installed on the left and right sides inside the drying chamber. Several air outlets are installed on the side of the two sets of hot air boxes that are close to each other. A hot air blower is fixedly installed on the bottom side inside the drying chamber. The output end of the hot air blower is fixedly connected to an air supply pipe three. An air supply pipe two is fixedly inserted through the bottom side inside the drying chamber. The output end of the air supply pipe three is fixedly connected to the bottom side surface of the air supply pipe two. The top output end of the air supply pipe two is fixedly connected to an air supply pipe one. The left and right ends of the air supply pipe one extend into the interior of the two sets of hot air boxes, and several air outlets are fixedly connected to the left and right sides of the air supply pipe one. The air outlets are fixedly connected to the air outlets.
[0007] Preferably, the cleaning assembly includes a water pump, which is fixedly installed on the bottom side of the inside of the drying chamber. Several placement racks are fixedly connected inside the drying chamber, and the placement racks are located on the top side of the material feeding box. Several water supply pipes are fixedly connected to the top of each of the placement racks, and several rinsing nozzles are fixedly connected to the bottom side of each of the water supply pipes. The input end of the water pump is fixedly connected to an inlet pipe, and the output end of the water pump is fixedly connected to an outlet pipe. The input ends of the several water supply pipes are fixedly connected to the outlet pipe. A sewage discharge mechanism is also provided inside the drying chamber.
[0008] Preferably, the sewage discharge mechanism includes a drain pipe, and a drain outlet is provided through the bottom side of the drying chamber. The drain pipe is fixedly connected to the bottom output end of the drain outlet, and a solenoid valve is fixedly connected to the bottom end of the second air supply pipe. The output end of the solenoid valve is fixedly connected to a connecting pipe, and the output end of the connecting pipe is fixedly connected to the side surface of the drain pipe.
[0009] Preferably, the exhaust assembly includes an exhaust fan, an exhaust port is provided in the middle of the top side of the drying chamber, the exhaust fan is fixedly installed on the bottom side of the exhaust port, and an exhaust pipe is fixedly connected to the top output end of the exhaust port.
[0010] Preferably, a control panel is installed on the top right side of the drying oven.
[0011] This invention provides a low-temperature drying device for photocatalysts. Compared with the prior art, it has the following advantages: 1. This low-temperature drying device for photocatalysts, through its integrated design, enables continuous cleaning and drying of photocatalysts within the same drying chamber. This completely eliminates intermediate steps such as material transfer and drying between two sets of equipment, effectively avoiding the risk of secondary pollution during transfer, significantly shortening the single processing cycle, and reducing the need for purchasing independent cleaning equipment and occupying space, thus lowering equipment investment costs.
[0012] 2. In the cleaning stage of this photocatalyst low-temperature drying device, the rinsing nozzles on the placement rack can accurately spray cleaning liquid onto the catalyst in the feeding box. The filter structure of the feeding box ensures that the cleaning liquid quickly penetrates and removes impurities. Wastewater is discharged in time through the drain to avoid secondary pollution. In the drying stage, the air outlets of the hot air boxes on both sides deliver low-temperature hot air in a directional manner. The hot air penetrates the filter holes to achieve all-round coverage of the catalyst surface. With the negative pressure exhaust function of the exhaust fan, the moisture in the chamber is quickly discharged, ensuring that the catalyst is dried evenly and thoroughly. Attached Figure Description
[0013] Figure 1 This is a front view structural diagram of the main body of this utility model; Figure 2 This is a schematic diagram of the left-side cross-sectional structure of the main body of this utility model; Figure 3 This is a schematic diagram of the hot air drying component and cleaning component of this utility model; Figure 4 This utility model Figure 3 Enlarged schematic diagram of the structure at point A in the middle.
[0014] In the diagram: 1. Drying oven; 2. Control panel; 3. Pull-out tray; 4. Material box; 5. Handle; 6. Exhaust duct; 7. Exhaust outlet; 8. Exhaust fan; 9. Drying chamber; 10. Slide rail; 11. Slide chute; 12. Hot air box; 13. Placement rack; 14. Water supply pipe; 15. Rinsing nozzle; 16. Air outlet pipe; 17. Air outlet duct; 18. Air supply pipe one; 19. Air supply pipe two; 20. Drain outlet; 21. Drain pipe; 22. Air supply pipe three; 23. Hot air blower; 24. Water pump; 25. Water inlet pipe; 26. Water outlet pipe; 27. Solenoid valve; 28. Connecting pipe. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0016] Please see Figure 1-4This utility model provides a technical solution: a low-temperature drying device for photocatalysts, including a drying chamber 1. A drying chamber 9 is provided on the front side of the interior of the drying chamber 1. Several pull-out grooves 3 are opened on the front side of the drying chamber 9. A material feeding box 4 is slidably inserted into each of the pull-out grooves 3. A handle 5 is fixedly connected to the middle of the front side of each of the material feeding boxes 4. Several filter holes are opened through the left, right and bottom sides of each of the material feeding boxes 4. A sliding groove 11 is opened on the left and right sides of each of the material feeding boxes 4. A slide rail 10 is fixedly installed on the left and right sides of the pull-out grooves 3 inside the drying chamber 9. The slide rail 10 is slidably connected to the sliding groove 11. A hot air drying component is installed inside the drying chamber 9. A cleaning component is also installed inside the drying chamber 9. An exhaust component is installed on the top of the drying chamber 9.
[0017] When the photocatalyst low-temperature drying device is in operation, the operator first holds the handle 5 on the front side of the discharge box 4 and pulls the discharge box 4 outward along the slide rails 10 on the left and right sides of the pull-out groove 3 inside the drying chamber 9. The slide rails 11 on the left and right sides of the discharge box 4 slide and engage with the slide rails 10 to ensure smooth pulling. After the photocatalyst is placed into the discharge box 4, it is pushed back into the pull-out groove 3 along the slide rails 10 using the handle 5 to complete the loading. When the photocatalyst needs to be pre-treated by cleaning, the cleaning components inside the drying chamber 9 are activated, and clean water can pass through the left, right and bottom sides of the discharge box 4. The filter pores penetrate to the surface of the material to achieve uniform cleaning, and the waste liquid can also be discharged through the filter pores. Then, the hot air drying component in the drying chamber 9 is activated. The generated low-temperature hot air diffuses in the chamber and penetrates through the filter pores of the discharge box 4 to fully contact the photocatalyst, quickly removing moisture and avoiding high temperature damage to activity. At the same time, the moisture and volatile gases generated during the drying process are promptly extracted by the exhaust component at the top of the drying chamber 9 to maintain a dry environment in the chamber to ensure drying efficiency and photocatalyst activity. All structures work together to achieve low-temperature drying treatment of the photocatalyst.
[0018] The hot air drying assembly includes two sets of hot air boxes 12, which are installed on the left and right sides of the inside of the drying chamber 9, respectively. Several air outlets 17 are installed on the side of the two sets of hot air boxes 12 that are close to each other. A hot air blower 23 is fixedly installed on the bottom side of the inside of the drying chamber 1. The output end of the hot air blower 23 is fixedly connected to the air supply pipe 22. An air supply pipe 19 is fixedly installed through the bottom side of the inside of the drying chamber 9. The output end of the air supply pipe 22 is fixedly connected to the bottom side surface of the air supply pipe 19. The top output end of the air supply pipe 19 is fixedly connected to the air supply pipe 18. The left and right ends of the air supply pipe 18 extend into the inside of the two sets of hot air boxes 12, and several air outlets 16 are fixedly connected to the left and right sides of the air supply pipe 18. The air outlets 17 are fixedly connected to the air outlets 16.
[0019] When the hot air drying assembly is working, after the hot air blower 23 on the bottom side of the drying chamber 1 is started, the hot air generated by the hot air blower 23 is sent into the air supply pipe 22 through the output end. The output end of the air supply pipe 22 is fixedly connected to the bottom side surface of the air supply pipe 19 fixedly installed on the bottom side of the drying chamber 9. The hot air then flows into the air supply pipe 19. The top output end of the air supply pipe 19 is fixedly connected to the air supply pipe 18. The hot air is further introduced into the air supply pipe 18. The left and right ends of the air supply pipe 18 extend into the two sets of hot air boxes 12 installed on the left and right sides of the drying chamber 9, respectively. Several air outlet pipes 16 fixedly connected on the left and right sides of the air supply pipe 18 are fixedly connected to the air outlet hoppers 17 in the hot air box 12. Finally, the hot air is delivered to the air outlet hoppers 17 through the air outlet pipes 16 and blown out evenly by several air outlet hoppers 17 close to one side of the two sets of hot air boxes 12, acting on the material in the drying chamber 9 to achieve drying.
[0020] The cleaning assembly includes a water pump 24, which is fixedly installed on the bottom side of the inside of the drying chamber 1. Several placement racks 13 are fixedly connected inside the drying chamber 9. The placement racks 13 are located on the top side of the material box 4. Several water supply pipes 14 are fixedly connected to the top of each of the placement racks 13. Several rinsing nozzles 15 are fixedly connected to the bottom side of each of the water supply pipes 14. The input end of the water pump 24 is fixedly connected to the inlet pipe 25, and the output end of the water pump 24 is fixedly connected to the outlet pipe 26. The input ends of the several water supply pipes 14 are fixedly connected to the outlet pipe 26. A sewage discharge mechanism is also provided inside the drying chamber 9.
[0021] The sewage discharge mechanism includes a drain pipe 21. A drain outlet 20 is provided through the bottom side of the drying chamber 9. The drain pipe 21 is fixedly connected to the bottom output end of the drain outlet 20. The bottom end of the air supply pipe 19 is fixedly connected to a solenoid valve 27. The output end of the solenoid valve 27 is fixedly connected to a connecting pipe 28. The output end of the connecting pipe 28 is fixedly connected to the side surface of the drain pipe 21.
[0022] When the cleaning assembly is working, the water pump 24 on the bottom side of the drying chamber 1 is started. The water pump 24 introduces clean water through the inlet pipe 25 at the input end. The clean water is delivered to several water supply pipes 14 on the top of the placement rack 13 in the drying chamber 9 through the outlet pipe 26 at the output end of the water pump 24. The placement rack 13 is correspondingly set on the top side of the material box 4. Several rinsing nozzles 15 fixedly connected to the bottom side of the water supply pipe 14 spray out cleaning liquid to rinse the material in the material box 4. The waste liquid generated by cleaning is collected in the drying chamber 9 and flows into the drain pipe 21 fixedly connected to the bottom output end through the drain port 20 opened through the bottom side of the interior, and finally discharged from the equipment. At the same time, the solenoid valve 27 fixedly connected to the bottom end of the air supply pipe 2 19 can be opened as needed. The water remaining in the air supply pipe 2 19 during the cleaning process can be discharged together through the solenoid valve 27 and the connecting pipe 28 at the output end into the drain pipe 21, realizing centralized sewage discharge.
[0023] The exhaust assembly includes an exhaust fan 8, an exhaust port 7 is provided in the middle of the top side of the drying chamber 9, the exhaust fan 8 is fixedly installed on the bottom side of the exhaust port 7, and an exhaust pipe 6 is fixedly connected to the top output end of the exhaust port 7.
[0024] When the exhaust system is working, when the drying chamber 9 generates moisture or volatile gases during cleaning or drying operations, the exhaust fan 8 fixedly installed on the bottom side of the exhaust port 7 is activated. The exhaust fan 8 generates negative pressure suction, which draws the moisture and gases inside the drying chamber 9 into the exhaust port 7 in the middle of the top side. Then, these airflows are discharged outward through the exhaust pipe 6 fixedly connected to the top output end of the exhaust port 7, thereby achieving air circulation inside the drying chamber 9 and maintaining a dry environment.
[0025] The control panel 2 is installed on the top right side of the drying oven 1. As the control core of the equipment, the control panel 2 can receive operation instructions and transmit control signals to various functional components of the equipment, so as to realize the start-up, shutdown and operation status regulation of components such as exhaust fan 8, water pump 24, hot air blower 23, and solenoid valve 27, thereby coordinating the orderly development of various links such as cleaning, drying, sewage discharge and ventilation.
[0026] Working principle: When the photocatalyst low-temperature drying device is working, firstly, the operator holds the handle 5 on the front side of the discharge box 4 and pulls the discharge box 4 outward along the slide rails 10 on the left and right sides of the pull-out groove 3 inside the drying chamber 9. The slide rails 11 on the left and right sides of the discharge box 4 slide and engage with the slide rails 10 to ensure smooth pulling. After the photocatalyst is placed into the discharge box 4, it is pushed back into the pull-out groove 3 along the slide rails 10 by the handle 5 to complete the loading. When the photocatalyst needs to be cleaned and pretreated, the water pump 24 on the bottom side inside the drying chamber 1 is started. The water pump 24 introduces clean water through the inlet pipe 25 at the input end. The clean water is delivered to several water supply pipes 14 on the top of the placement rack 13 inside the drying chamber 9 through the outlet pipe 26 at the output end of the water pump 24. The placement rack 13... A number of rinsing nozzles 15, which are fixedly connected to the bottom side of the water supply pipe 14 and set on the top side of the material discharge box 4, spray out cleaning liquid to rinse the material in the material discharge box 4. The clean water can penetrate to the surface of the material through the filter holes on the left, right and bottom sides of the material discharge box 4 to achieve uniform cleaning. The waste liquid can also be discharged through the filter holes. The waste liquid generated by cleaning is collected in the drying chamber 9 and flows into the drain pipe 21 fixedly connected to the bottom output end through the drain port 20 opened through the bottom side of the interior, and finally discharged from the equipment. At the same time, the solenoid valve 27 fixedly connected to the bottom end of the air supply pipe 29 can be opened as needed. The water remaining in the air supply pipe 29 during the cleaning process can be introduced into the drain pipe 21 through the solenoid valve 27 and the connecting pipe 28 at the output end and discharged together to achieve centralized sewage discharge. After the hot air blower 23 is started inside the drying chamber 1, the hot air generated by the hot air blower 23 is sent into the air supply pipe 22 through the output end. The output end of the air supply pipe 22 is fixedly connected to the bottom surface of the air supply pipe 19 fixedly installed inside the drying chamber 9. The hot air then flows into the air supply pipe 19. The top output end of the air supply pipe 19 is fixedly connected to the air supply pipe 18. The hot air is further introduced into the air supply pipe 18. The left and right ends of the air supply pipe 18 extend into the two sets of hot air boxes 12 installed on the left and right sides inside the drying chamber 9, respectively. Several air outlet pipes 16 fixedly connected to the left and right sides of the air supply pipe 18 are fixedly connected to the air outlet hoppers 17 inside the hot air boxes 12. The hot air is delivered to the air outlet hopper 17 through the air outlet duct 16. It is evenly blown out by several air outlet hoppers 17 on one side of the two sets of hot air boxes 12. It penetrates through the filter holes of the discharge box 4 and comes into full contact with the photocatalyst, quickly removing moisture and avoiding high temperature damage to activity. At the same time, the exhaust fan 8 fixedly installed on the bottom side of the exhaust port 7 is activated. The exhaust fan 8 generates negative pressure suction, which draws the moisture and gas inside the drying chamber 9 into the exhaust port 7 in the middle of the top side. Then, these airflows are discharged outward through the exhaust pipe 6 fixedly connected to the top output end of the exhaust port 7, maintaining a dry environment inside the chamber to ensure drying efficiency and photocatalyst activity. All structures work together to achieve low-temperature drying treatment of the photocatalyst.
[0027] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A low-temperature drying device for photocatalysts, comprising a drying chamber (1), characterized in that: The drying chamber (1) is provided with a drying chamber (9) on the front side. The front side of the drying chamber (9) is provided with several pull-out grooves (3). Each of the pull-out grooves (3) is slidably inserted with a material box (4). Each of the material boxes (4) is fixedly connected to the middle of the front side. Each of the material boxes (4) is provided with several filter holes through the left, right and bottom sides. Each of the material boxes (4) is provided with a sliding groove (11) on the left and right sides. The interior of the drying chamber (9) is fixedly installed with a slide rail (10) on the left and right sides of the pull-out grooves (3). The slide rail (10) is slidably connected to the sliding groove (11). The interior of the drying chamber (9) is provided with a hot air drying component. The interior of the drying chamber (9) is also provided with a cleaning component. The top of the drying chamber (9) is provided with an exhaust component.
2. The low-temperature drying device for photocatalysts according to claim 1, characterized in that: The hot air drying assembly includes two sets of hot air boxes (12). The two sets of hot air boxes (12) are respectively installed on the left and right sides inside the drying chamber (9). Several air outlets (17) are installed on the side of the two sets of hot air boxes (12) that are close to each other. A hot air blower (23) is fixedly installed on the bottom side inside the drying chamber (1). The output end of the hot air blower (23) is fixedly connected to the third air supply pipe (22). The bottom side inside the drying chamber (9) is fixedly provided with the second air supply pipe (19). The output end of the third air supply pipe (22) is fixedly connected to the bottom side surface of the second air supply pipe (19). The top output end of the second air supply pipe (19) is fixedly connected to the first air supply pipe (18). The left and right ends of the first air supply pipe (18) extend into the interior of the two sets of hot air boxes (12) respectively. Several air outlets (16) are fixedly connected to the left and right sides of the first air supply pipe (18). The air outlets (17) are fixedly connected to the air outlets (16).
3. The low-temperature drying device for photocatalysts according to claim 2, characterized in that: The cleaning assembly includes a water pump (24), which is fixedly installed on the bottom side of the inside of the drying chamber (1). Several placement racks (13) are fixedly connected inside the drying chamber (9). The placement racks (13) are set on the top side of the material box (4). Several water supply pipes (14) are fixedly connected to the top of the several placement racks (13). Several rinsing nozzles (15) are fixedly connected to the bottom side of the several water supply pipes (14). The input end of the water pump (24) is fixedly connected to the inlet pipe (25). The output end of the water pump (24) is fixedly connected to the outlet pipe (26). The input ends of the several water supply pipes (14) are fixedly connected to the outlet pipe (26). A sewage discharge mechanism is also provided inside the drying chamber (9).
4. The low-temperature drying device for photocatalysts according to claim 3, characterized in that: The sewage discharge mechanism includes a drain pipe (21), and a drain outlet (20) is provided through the bottom side of the drying chamber (9). The drain pipe (21) is fixedly connected to the bottom output end of the drain outlet (20), and the bottom end of the air supply pipe (19) is fixedly connected to a solenoid valve (27). The output end of the solenoid valve (27) is fixedly connected to a connecting pipe (28), and the output end of the connecting pipe (28) is fixedly connected to the side surface of the drain pipe (21).
5. The low-temperature drying apparatus for photocatalysts according to claim 4, characterized in that: The exhaust assembly includes an exhaust fan (8), and an exhaust port (7) is provided in the middle of the top side of the drying chamber (9). The exhaust fan (8) is fixedly installed on the bottom side of the exhaust port (7), and an exhaust pipe (6) is fixedly connected to the top output end of the exhaust port (7).
6. The low-temperature drying apparatus for photocatalysts according to claim 5, characterized in that: The control panel (2) is installed on the top right side of the drying oven (1).