Water cooling device for ceramic dry granule production
Patent Information
- Application Number
- CN202522299620.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-30
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-10-30
AI Technical Summary
[0003]但现有的一种陶瓷干粒生产用水冷装置仍存在一定的缺陷:传统的水冷装置在使用时依靠大量的水进行冷却,在冷却完毕后需要将吸收完热量的水排出,再重新使用冷水再进行散热,在使用时会造成大量的水资源浪费以及较高的成本
1、通过在散热箱内侧设置有散热片,在散热箱两端设置有风冷散热组件,风冷散热组件组成循环风道,在使用时能够将水冷箱内侧的温度传递到散热片上端,通过风冷对散热片进行散热,使得水冷箱内侧的温度降低。
Smart Images

Figure CN224772073U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ceramic dry granule technology, and in particular to a water-cooling device for the production of ceramic dry granules. Background Technology
[0002] Water cooling equipment is a key piece of equipment in the production line of ceramic dry granules, located after the melting stage. Its core function is to use cooling water as a medium to rapidly cool and solidify the ceramic melt flowing out of the melting furnace at high temperature, so that it forms an amorphous structure and physically breaks it into loose, porous intermediate products, laying the foundation for subsequent crushing and grinding to produce the final ceramic dry granule product.
[0003] However, the existing water-cooling device for producing dry ceramic granules still has certain drawbacks: traditional water-cooling devices rely on a large amount of water for cooling during use. After cooling is complete, the water that has absorbed the heat needs to be drained, and then cold water needs to be reused to dissipate heat. This results in a large waste of water resources and high costs during use. Utility Model Content
[0004] The purpose of this invention is to provide a water-cooling device for the production of dry ceramic granules, which allows the water used for heat dissipation to be reused by relying on a heat dissipation component and a water-cooling circulation component.
[0005] To achieve the above objectives, a water-cooling device for the production of dry ceramic granules is provided, comprising a water-cooling box, a heat dissipation box fixedly connected to the right end of the water-cooling box, the heat dissipation box having a hollow structure on its inner side, grooves formed at the front and rear ends of the inner side of the heat dissipation box, a fixed frame fixedly connected to the inner side of the grooves, a fixed rod fixedly connected to the front and rear ends of the inner side of the fixed frame, a rotating shaft 1 rotatably connected to the inner side of the fixed rod, a sprocket 1 fixedly connected to the outer side of the rotating shaft 1, a rotating shaft 2 rotatably connected to the lower right end of the fixed rod, a sprocket 2 fixedly connected to the outer side of the rotating shaft 2, a chain engaging the outer sides of the sprocket 1 and the sprocket 2, a fan blade fixedly connected to the rear end of the rotating shaft 1, and multiple sets of heat dissipation fins arranged inside the heat dissipation box; A motor is fixedly connected to the lower right side of the front end of the fixed rod, and the output end of the motor passes through the fixed rod and is fixedly connected to the second rotating shaft via a coupling.
[0006] According to the water cooling device for the production of dry ceramic granules, multiple sets of triangular supports are fixedly connected to the upper left side of the heat dissipation box, a crushing trough is fixedly connected to the front end of the triangular supports, and a feed inlet is fixedly connected to the upper end of the crushing trough.
[0007] According to the aforementioned water-cooling device for producing dry ceramic granules, a water tank is fixedly connected to the left side of the feed inlet, and a water spray head is fixedly connected to the right end of the water tank, with the front end of the water spray head passing through the feed inlet.
[0008] According to the aforementioned water cooling device for the production of dry ceramic granules, a booster is fixedly connected to the rear left side of the water tank, a water inlet is fixedly connected to the front left side of the water tank, and multiple sets of water outlets are provided on the upper right side of the inner side of the water cooling tank.
[0009] According to the aforementioned water cooling device for the production of dry ceramic granules, multiple sets of water pumps are fixedly connected to the lower right side of the inner side of the water cooling box, and a water supply pipe is fixedly connected to the upper water supply port of the water pump. The water supply pipe passes through the water cooling box and is fixedly connected to the water outlet and water inlet.
[0010] According to the aforementioned water-cooling device for the production of dry ceramic granules, multiple sets of fixing plates are fixedly connected to the upper inner side of the water-cooling box, and a water-cooling tank is fixedly connected to the upper end of the fixing plates.
[0011] According to the aforementioned water-cooling device for producing dry ceramic granules, a screen is fixedly connected to the center of the inner side of the water-cooling box, and a sliding groove is provided at the center of the left side of the water-cooling box, with sliding rods fixedly connected to the front and rear ends of the inner side of the sliding groove.
[0012] According to the water-cooling device for the production of dry ceramic granules, a movable door is slidably connected to the inner side of the chute, the movable door is slidably connected to the slide rod, and a handle is fixedly connected to the lower left end of the movable door.
[0013] The above-mentioned solution has the following beneficial effects: 1. By installing heat sinks inside the heat sink and air-cooled heat dissipation components at both ends of the heat sink, the air-cooled heat dissipation components form a circulating air channel. During use, the temperature inside the water-cooled box can be transferred to the top of the heat sink, and the heat sink is cooled by air cooling, thereby reducing the temperature inside the water-cooled box.
[0014] 2. By installing a water pump inside the water-cooled box and a filter screen at the top, the ceramic dry particles will fall onto the top of the screen after cooling. The water moves down the screen through the holes and is pumped out by the water pump to dissipate heat again, so that the water used for heat dissipation can be reused.
[0015] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments; Figure 1 This is a schematic diagram of the overall structure of a water-cooling device for the production of dry ceramic granules according to this utility model. Figure 2 This is a schematic diagram of the crushing component of a water-cooled device for producing dry ceramic particles according to this utility model; Figure 3This is a cross-sectional view of the overall structure of a water-cooling device for producing dry ceramic granules according to this utility model. Figure 4 This is a schematic diagram of the heat dissipation component of a water-cooling device for the production of dry ceramic granules according to this utility model.
[0017] Legend: 1. Water-cooled box; 2. Fixed plate; 3. Movable door; 4. Feed inlet; 5. Water supply pipe; 6. Fixed frame; 7. Water tank; 8. Booster; 9. Water inlet; 10. Crushing trough; 11. Spray head; 12. Triangular bracket; 13. Water outlet; 14. Water-cooled tank; 15. Handle; 16. Slide rod; 17. Slide groove; 18. Screen; 19. Fixed rod; 20. Water pump; 21. Fan blade; 22. Sprocket 1; 23. Shaft 1; 24. Chain; 25. Motor; 26. Sprocket 2; 27. Heat sink; 28. Shaft 2; 29. Heat sink box. Detailed Implementation
[0018] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.
[0019] Reference Figure 1-4 This utility model provides a water-cooling device for the production of dry ceramic granules, including a water-cooling box 1. A heat dissipation box 29 is fixedly connected to the right end of the water-cooling box 1. The heat dissipation box 29 has a hollow structure on its inner side. Grooves are provided at the front and rear ends of the inner side of the heat dissipation box 29. A fixing frame 6 is fixedly connected to the inner side of the grooves. A fixing rod 19 is fixedly connected to the front and rear ends of the inner side of the fixing frame 6. A rotating shaft 23 is rotatably connected to the inner side of the fixing rod 19. A sprocket 22 is fixedly connected to the outer side of the rotating shaft 23. A rotating shaft 28 is rotatably connected to the lower right end of the fixing rod 19. A sprocket 26 is fixedly connected to the outer side of the rotating shaft 28. A chain 24 is fitted to the outer sides of the sprocket 22 and the sprocket 26. A fan blade 21 is fixedly connected to the rear end of the rotating shaft 23. Multiple sets of heat dissipation fins 27 are provided inside the heat dissipation box 29. A motor 25 is fixedly connected to the lower right side of the front end of the fixing rod 19. The output end of the motor 25 passes through the fixing rod 19 and is fixedly connected to the rotating shaft 28 via a coupling. The heat sink 27 is made of copper. During use, it can quickly transfer the temperature inside the water-cooled box 1. Due to its low specific heat capacity, it can quickly exchange heat with the outside. The two sets of cooling fan assemblies form a stable airflow. During use, the front cooling fan assembly is responsible for drawing in air, and the rear cooling fan assembly is responsible for blowing out the hot air from the inside.
[0020] Multiple sets of triangular brackets 12 are fixedly connected to the upper left side of the heat dissipation box 29. A crushing trough 10 is fixedly connected to the front end of the triangular brackets 12. A feed inlet 4 is fixedly connected to the upper end of the crushing trough 10. A water tank 7 is fixedly connected to the left side of the feed inlet 4. A water spray head 11 is fixedly connected to the right end of the water tank 7. The front end of the water spray head 11 passes through the feed inlet 4. A booster 8 is fixedly connected to the rear left side of the water tank 7. A water inlet 9 is fixedly connected to the front left side of the water tank 7. Multiple sets of water outlets 13 are provided on the upper right side of the inner side of the water cooling box 1. When in use, the high-temperature ceramic fluid flowing out from the smelting furnace flows in along the inner side of the feed inlet 4. A high-pressure water spray head 11 is provided at the melt inlet point. The water spray head 11 can spray a flat water stream to break the continuous molten liquid flow into fine droplets.
[0021] Multiple sets of water pumps 20 are fixedly connected to the lower right side of the inner side of the water-cooled box 1. A water supply pipe 5 is fixedly connected to the upper water supply port of the water pump 20. The water supply pipe 5 passes through the water-cooled box 1 and is fixedly connected to the water outlet 13 and the water inlet 9. Multiple sets of fixing plates 2 are fixedly connected to the upper side of the inner side of the water-cooled box 1. A water-cooling tank 14 is fixedly connected to the upper end of the fixing plate 2. When in use, the water outlet 13 at the right end of the water-cooling tank 14 can cool the crushed dry ceramic particles inside the water-cooling tank 14. The water-cooling tank 14 adopts a conical design, which can make the cooling more uniform when in use.
[0022] A screen 18 is fixedly connected to the center of the inner side of the water-cooled box 1. A sliding groove 17 is provided at the center of the left side of the water-cooled box 1. A sliding rod 16 is fixedly connected to the front and rear ends of the inner side of the sliding groove 17. A movable door 3 is slidably connected to the inner side of the sliding groove 17. The movable door 3 is slidably connected to the sliding rod 16. A handle 15 is fixedly connected to the lower left end of the movable door 3. The cooled ceramic dry granules slide down along the rear end of the water-cooling groove 14 until they fall onto the upper end of the screen 18. The screen 18 can hold the ceramic dry granules on its upper end, allowing the cooled water to reach the bottom of the water-cooled box 1 through the pores on the inner side of the screen 18. When a large amount of ceramic dry granules are collected on the upper end of the screen 18, the handle 15 is pulled to move the movable door 3 along the inner side of the sliding groove 17 and the outer side of the sliding rod 16, thereby moving the movable door 3 upward. At this time, the ceramic dry granules on the upper end of the screen 18 can be taken out.
[0023] Working principle: During use, the high-temperature ceramic fluid flowing from the melting furnace flows into the inner side of the feed inlet 4. At the melt inflow point, a high-pressure water spray head 11 is installed. The water spray head 11 can spray a flat water stream to break the continuous molten liquid flow into fine droplets. The droplets flow down the inner side of the crushing tank 10 to the water cooling tank 14. At this time, the water outlet 13 above the inner right side of the water cooling tank 1 will spray water, so that the dry ceramic particles inside the water cooling tank 14 are cooled. The water cooling tank 14 adopts a conical structure, which can ensure that the dry ceramic particles inside can move stably towards the front end and be fully cooled during use. After cooling, the dry ceramic particles move down to the upper end of the screen 18. Cooling water passes through screen 18 and reaches the bottom of water-cooled tank 1. At this time, the cooling water has a certain temperature, which can be transferred to the inside of heat sink 29. The heat sink 27 inside heat sink 29 can conduct the heat out of the inside of heat sink 29. Start motor 25. Under the rotation of motor 25, drive shaft 28 to rotate synchronously. The rotation of shaft 28 drives the outer sprocket 26 to rotate synchronously. Under the action of chain 24, sprocket 22 is driven to rotate synchronously, thereby causing fan blade 21 to rotate synchronously. The rotation of fan blade 21 allows the air inside heat sink 29 to circulate and carry away the heat from the top of heat sink 27, thus completing the cooling of water.
[0024] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.
Claims
1. A water-cooling device for the production of dry ceramic granules, comprising a water-cooling box (1), characterized in that, The water-cooled box (1) is fixedly connected to a heat sink (29) on the right end. The heat sink (29) has a hollow structure on the inside. The heat sink (29) has grooves at the front and rear ends on the inside. A fixed frame (6) is fixedly connected to the inside of the groove. A fixed rod (19) is fixedly connected to the front and rear ends on the inside of the fixed frame (6). A rotating shaft (23) is rotatably connected to the inside of the fixed rod (19). A sprocket (22) is fixedly connected to the outside of the rotating shaft (23). A rotating shaft (28) is rotatably connected to the lower right end of the fixed rod (19). A sprocket (26) is fixedly connected to the outside of the rotating shaft (28). A chain (24) is fitted to the outside of the sprocket (22) and the sprocket (26). A fan blade (21) is fixedly connected to the rear end of the rotating shaft (23). Multiple heat sinks (27) are provided inside the heat sink (29). A motor (25) is fixedly connected to the lower right side of the front end of the fixed rod (19). The output end of the motor (25) passes through the fixed rod (19) and is fixedly connected to the rotating shaft (28) via a coupling.
2. The water cooling device for ceramic dry granulation production according to claim 1, characterized in that, Multiple sets of triangular brackets (12) are fixedly connected to the upper left side of the heat dissipation box (29). A crushing trough (10) is fixedly connected to the front end of the triangular bracket (12), and a feed inlet (4) is fixedly connected to the upper end of the crushing trough (10).
3. The water cooling device for ceramic dry granulation production according to claim 2, characterized in that, A water tank (7) is fixedly connected to the left side of the feed inlet (4), and a water spray head (11) is fixedly connected to the right end of the water tank (7). The front end of the water spray head (11) passes through the feed inlet (4).
4. The water cooling device for ceramic dry granulation production according to claim 3, characterized in that, A booster (8) is fixedly connected to the rear left side of the water tank (7), and a water inlet (9) is fixedly connected to the front left side of the water tank (7). Multiple sets of water outlets (13) are provided on the upper right side of the inner side of the water-cooled box (1).
5. The water cooling device for ceramic dry granulation production according to claim 4, characterized in that, Multiple sets of water pumps (20) are fixedly connected to the lower right side of the inner side of the water-cooled box (1). A water supply pipe (5) is fixedly connected to the upper water supply port of the water pump (20). The water supply pipe (5) passes through the water-cooled box (1) and is fixedly connected to the water outlet (13) and the water inlet (9).
6. The water cooling device for ceramic dry granulation production according to claim 5, characterized in that, Multiple sets of fixing plates (2) are fixedly connected to the upper inner side of the water-cooled box (1), and a water-cooling tank (14) is fixedly connected to the upper end of the fixing plate (2).
7. The water cooling device for ceramic dry granulation production according to claim 6, characterized in that, A screen (18) is fixedly connected to the center of the inner side of the water-cooled box (1), and a sliding groove (17) is provided at the center of the left side of the water-cooled box (1). A sliding rod (16) is fixedly connected to the front and rear ends of the inner side of the sliding groove (17).
8. The water cooling device for ceramic dry granulation production according to claim 7, characterized in that, The sliding door (3) is slidably connected to the inner side of the slide (17). The sliding door (3) is slidably connected to the slide rod (16). A handle (15) is fixedly connected to the lower left side of the sliding door (3).