High-efficiency thermal plate heat exchanger

Abstract

This utility model provides a high-efficiency heat exchanger plate, belonging to the field of heat exchanger technology. It includes plates, with a temperature control component on the inner wall of each plate. The temperature control component includes a motor, and a circular gear is provided at the output end of the motor. A rotating shaft is fixedly mounted on the side of the circular gear away from the motor, and a contact plate is provided on the outer wall of the rotating shaft. This utility model, by setting up a temperature control component with five sets of circular gears, a rotating shaft, and contact plates, increases the contact area with air, thereby improving heat dissipation efficiency, accelerating heat exchange, achieving more heat energy exchange, improving working efficiency, and meeting high-load demands. Simultaneously, a toothed belt is slidably connected to the inner wall of the outer shell, and the outer shell is fixed to the outer wall of the plate, providing stable support for the temperature control component, preventing the toothed belt from shifting or disengaging, and ensuring reliable power transmission. Furthermore, the contact plate is rotatably connected to the inner wall of the plate, reducing frictional resistance, reducing energy consumption, extending component lifespan, and lowering maintenance and operating costs.

Description

Technical Field

[0001] This utility model relates to the field of heat exchanger technology, and in particular to a high-efficiency thermal plate heat exchanger. Background Technology

[0002] Plate heat exchangers are widely used as a highly efficient heat exchange device in industrial production and daily life, where heat is transferred through fluid flow between plates.

[0003] In the operation of traditional plate heat exchangers, heat exchange efficiency has always been a key factor restricting their performance improvement. Conventional heat exchange methods mainly rely on the natural flow of fluid between plates to achieve heat transfer. In this way, the fluid flow is relatively slow and it is difficult to form strong turbulence, resulting in insufficient contact between the fluid and the plates. A large amount of heat cannot be exchanged in a timely and effective manner, which limits the amount of heat exchanged per unit time and cannot meet the urgent needs of high-energy-consuming industries such as chemical industry and refrigeration for high-efficiency heat exchange. Utility Model Content

[0004] The purpose of this utility model is to solve the technical problems mentioned in the background art.

[0005] The present invention adopts the following technical solution: a high-efficiency thermal energy plate heat exchanger, including plates, a temperature control component provided on the inner wall of the plates, the temperature control component including a motor, a circular gear provided on the output end of the motor, a rotating shaft fixedly installed on the side of the circular gear away from the motor, a contact plate provided on the outer wall of the rotating shaft, a toothed belt meshing on the outer wall of the circular gear, and a housing fixedly installed on the outer wall of the motor.

[0006] Preferably, a pipe is movably connected to the inner wall of the plate, an interface is provided on the outer wall of the pipe, a movable clamping plate is fixedly installed on the outer wall of the interface, a controller is fixedly installed on the outer wall of the movable clamping plate, a connecting block is provided on the inner wall of the plate, a quick-release assembly is provided on the outer wall of the connecting block, a base plate is fixedly installed on the inner wall of the plate, and a rectangular groove is formed in the inner wall of the plate. Here, the pipe is movably connected to the inner wall of the plate, and with the interface, movable clamping plate, and other structures, the installation and disassembly of the pipe are facilitated. During equipment maintenance or repair, the pipe can be quickly replaced or cleaned. At the same time, the connecting block and quick-release assembly facilitate the assembly and disassembly of the plates, reducing the difficulty and cost of equipment maintenance.

[0007] Preferably, the output end of the motor is fixedly mounted to the outer wall of a set of circular gears. There are five sets of circular gears, shafts, and contact plates, and the outer walls of all five sets of shafts penetrate the inner wall of the plate and are fixedly mounted to the outer wall of the contact plate. This configuration involves five sets of circular gears, shafts, and contact plates.

[0008] Preferably, the outer wall of the toothed belt is slidably connected to the inner wall of the housing, the outer wall of the housing is fixedly installed to the outer wall of the plate, and the outer wall of the contact plate is rotatably connected to the inner wall of the plate. Here, the slidable connection between the toothed belt and the inner wall of the housing, and the fixed installation between the housing and the outer wall of the plate, ensure the stability and reliability of the temperature control component's operation and prevent the toothed belt from shifting or disengaging during transmission.

[0009] Preferably, the quick-release assembly includes a limiting plate, a slide rod fixedly mounted on one side of the limiting plate, an elastic element sleeved on the outer wall of the slide rod, and a clamping plate fixedly mounted on the side of the slide rod away from the limiting plate. Here, the combined design of the limiting plate, slide rod, elastic element, and clamping plate in the quick-release assembly enables rapid assembly and disassembly of the connecting block. When it is necessary to remove the plate, simply apply external force to the clamping plate to compress the elastic element, causing the clamping plate to detach from the connecting block, thus easily removing the plate.

[0010] Preferably, the outer wall of the limiting plate is in contact with the plate, and the outer wall of the sliding rod is slidably connected to the inner wall of the plate. Here, the limiting plate is in contact with the plate, and the sliding rod is slidably connected to the inner wall of the plate, providing precise guidance and positioning for the quick-release assembly, ensuring that the clamping plate remains stable during sliding without shaking or shifting, thereby ensuring the reliability of the connecting block clamping.

[0011] Preferably, one side of the elastic element is fixedly installed with the side of the rectangular groove away from the connecting block, and the other side of the elastic element is fixedly installed with the outer wall of the clamping plate. The side of the clamping plate away from the elastic element contacts the outer wall of the connecting block, and the diameter of the outer wall of the clamping plate matches the diameter of the inner wall of the rectangular groove. Here, the cooperation between the elastic element, the rectangular groove, and the clamping plate allows the clamping plate to fit tightly against the connecting block, providing a stable clamping force. Simultaneously, the elastic deformation characteristics of the elastic element can accommodate errors in the size of the connecting block within a certain range, enhancing the compatibility and adaptability of the equipment.

[0012] Preferably, the pipe passes through the inner wall of the movable clamping plate and is movably connected to the outer wall of the interface. The controller is electrically connected to the motor, and the outer wall of the connecting block contacts the inner wall of the plate. This connection method between the pipe and the movable clamping plate / interface facilitates the connection and disconnection of the pipe from external systems, and allows for easy integration or separation of the equipment from other devices. The electrical connection between the controller and the motor enables intelligent control of the temperature control components, allowing for flexible adjustment of the motor speed according to actual operating conditions.

[0013] Compared with the prior art, the advantages and positive effects of this utility model are as follows: 1. In this utility model, the temperature control component incorporates five sets of circular gears, a rotating shaft, and a contact plate, increasing the contact area with air, thereby improving heat dissipation efficiency, accelerating heat exchange, achieving greater heat energy exchange, improving working efficiency, and meeting high-load demands. Simultaneously, the toothed belt is slidably connected to the inner wall of the outer casing, and the outer casing is fixed to the outer wall of the plate, providing stable support for the temperature control component, preventing the toothed belt from shifting or detaching, and ensuring reliable power transmission. Furthermore, the contact plate is rotatably connected to the inner wall of the plate, reducing frictional resistance, decreasing energy consumption, extending component lifespan, and lowering maintenance and operating costs.

[0014] 2. In this utility model, a quick-release assembly is provided, which, through the combination of a limiting plate, a sliding rod, an elastic element, and a clamping plate, enables rapid assembly and disassembly of the plates. During disassembly, external force compresses the elastic element, causing the clamping plate to detach from the connecting block, facilitating plate removal. During installation, the elastic force of the elastic element clamps the clamping plate tightly against the connecting block, simplifying operation. Furthermore, the limiting plate and sliding rod provide precise guidance and positioning for the quick-release assembly, ensuring stable sliding of the clamping plate and reliable connection. The elastic element, in conjunction with the rectangular groove and clamping plate, accommodates dimensional errors in the connecting block, enhancing equipment compatibility and ensuring the integrity and sealing after installation, preventing fluid leakage and guaranteeing safe and stable equipment operation. Attached Figure Description

[0015] Figure 1 A three-dimensional structural diagram of a high-efficiency thermal plate heat exchanger is provided for this utility model; Figure 2 This invention presents a schematic diagram of the other side of a high-efficiency thermal plate heat exchanger. Figure 3 This utility model provides a cross-sectional structural diagram of a high-efficiency thermal energy plate heat exchanger. Figure 4 A schematic diagram of the plate structure of the high-efficiency thermal energy plate heat exchanger is provided for this utility model; Figure 5 A schematic diagram of the temperature control component for a high-efficiency heat energy plate heat exchanger is provided for this utility model. Figure 6 This utility model proposes a high-efficiency thermal plate heat exchanger. Figure 4 Enlarged view of point A in the middle.

[0016] Legend: 1. Plate; 2. Temperature control assembly; 3. Piping; 4. Interface; 5. Movable clamping plate; 6. Controller; 7. Connecting block; 8. Quick-release assembly; 9. Base plate; 10. Rectangular groove; 201. Motor; 202. Circular gear; 203. Shaft; 204. Toothed belt; 205. Housing; 206. Contact plate; 801. Limiting plate; 802. Slide rod; 803. Elastic element; 804. Clamping plate. Detailed Implementation

[0017] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0018] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0019] Example 1 Please see Figures 1-6 The present invention provides a technical solution: a high-efficiency thermal energy plate heat exchanger, including plates 1, a temperature control component 2 on the inner wall of the plates 1, the temperature control component 2 including a motor 201, a circular gear 202 on the output end of the motor 201, a rotating shaft 203 fixedly installed on the side of the circular gear 202 away from the motor 201, a contact plate 206 on the outer wall of the rotating shaft 203, a toothed belt 204 meshing on the outer wall of the circular gear 202, and a housing 205 fixedly installed on the outer wall of the motor 201.

[0020] A pipe 3 is movably connected to the inner wall of plate 1. An interface 4 is provided on the outer wall of pipe 3. A movable clamping plate 5 is fixedly installed on the outer wall of interface 4. A controller 6 is fixedly installed on the outer wall of movable clamping plate 5. A connecting block 7 is provided on the inner wall of plate 1. A quick-release assembly 8 is provided on the outer wall of connecting block 7. A base plate 9 is fixedly installed on the inner wall of plate 1. A rectangular groove 10 is formed in the inner wall of plate 1. Here, the pipe 3 is movably connected to the inner wall of plate 1. Combined with the interface 4 and movable clamping plate 5, this facilitates the installation and disassembly of pipe 3, allowing for quick replacement or cleaning during equipment maintenance or repair. Simultaneously, the connecting block 7 and quick-release assembly 8 facilitate the assembly and disassembly of plates 1, reducing the difficulty and cost of equipment maintenance. The design of the base plate 9 and rectangular groove 10 provides a stable installation foundation and reasonable layout space for other components, ensuring the stability of the overall equipment structure.

[0021] The output end of the motor 201 is fixedly installed on the outer wall of a set of circular gears 202. There are five sets of circular gears 202, five sets of rotating shafts 203, and five sets of contact plates 206. The outer walls of the five sets of rotating shafts 203 all penetrate the inner wall of the plate 1 and are fixedly installed on the outer wall of the contact plates 206. Here, the arrangement of five sets of circular gears 202, rotating shafts 203, and contact plates 206 creates a multi-point stirring effect. Compared with a single-set structure, it can more comprehensively and efficiently stir the fluid in the plate 1, further enhancing the turbulence of the fluid, thereby significantly improving the heat transfer rate and ensuring that the plate heat exchanger achieves more heat energy exchange per unit time, significantly improving the working efficiency of the equipment.

[0022] The outer wall of the toothed belt 204 is slidably connected to the inner wall of the outer shell 205, and the outer wall of the outer shell 205 is fixedly installed to the outer wall of the plate 1. The outer wall of the contact plate 206 is rotatably connected to the inner wall of the plate 1. This slidable connection between the toothed belt 204 and the inner wall of the outer shell 205, and the fixed installation of the outer shell 205 to the outer wall of the plate 1, ensures the stability and reliability of the temperature control component 2 and prevents the toothed belt 204 from shifting or disengaging during transmission. The rotatable connection between the contact plate 206 and the inner wall of the plate 1 allows the contact plate 206 to rotate flexibly, better performing its stirring function, while reducing frictional resistance during movement, lowering energy consumption, and extending the equipment's service life.

[0023] The quick-release assembly 8 includes a limiting plate 801, a sliding rod 802 fixedly mounted on one side of the limiting plate 801, an elastic element 803 sleeved on the outer wall of the sliding rod 802, and a clamping plate 804 fixedly mounted on the side of the sliding rod 802 away from the limiting plate 801. Here, the combined design of the limiting plate 801, sliding rod 802, elastic element 803, and clamping plate 804 in the quick-release assembly 8 enables the rapid assembly and disassembly of the connecting block 7. When it is necessary to disassemble the plate 1, simply apply external force to the clamping plate 804 to compress the elastic element 803, causing the clamping plate 804 to detach from the connecting block 7, thus easily disassembling the plate 1. During installation, the elastic force of the elastic element 803 causes the clamping plate 804 to automatically clamp the connecting block 7. The operation is simple and convenient, greatly improving the efficiency of equipment assembly and disassembly, and facilitating daily maintenance and upgrades of the equipment.

[0024] The outer wall of the limiting plate 801 contacts the plate 1, and the outer wall of the sliding rod 802 is slidably connected to the inner wall of the plate 1. Here, the limiting plate 801 contacts the plate 1, and the sliding rod 802 is slidably connected to the inner wall of the plate 1, providing precise guidance and positioning for the quick-release assembly 8. This ensures that the clamping plate 804 remains stable during sliding, without shaking or shifting, thereby guaranteeing the reliability of the clamping of the connecting block 7, making the connection between the plates 1 more secure, and effectively preventing leakage and other problems caused by the loosening of the plates 1 during equipment operation.

[0025] One side of the elastic element 803 is fixedly installed with the side of the rectangular groove 10 away from the connecting block 7, and the other side of the elastic element 803 is fixedly installed with the outer wall of the clamping plate 804. The side of the clamping plate 804 away from the elastic element 803 contacts the outer wall of the connecting block 7, and the outer diameter of the clamping plate 804 is adapted to the inner diameter of the rectangular groove 10. Here, the cooperation between the elastic element 803, the rectangular groove 10, and the clamping plate 804 allows the clamping plate 804 to fit tightly against the connecting block 7, providing a stable clamping force. At the same time, the elastic deformation characteristics of the elastic element 803 can adapt to the dimensional errors of the connecting block 7 within a certain range, enhancing the compatibility and adaptability of the equipment. Moreover, the matching of the outer diameter of the clamping plate 804 with the inner diameter of the rectangular groove 10 ensures the integrity and sealing of the quick-release assembly 8 after installation, preventing fluid leakage from the quick-release assembly 8 and ensuring the normal operation of the equipment.

[0026] Pipe 3 passes through the inner wall of the movable clamping plate 5 and is movably connected to the outer wall of the interface 4. Controller 6 is electrically connected to motor 201, and the outer wall of connecting block 7 contacts the inner wall of plate 1. This connection method between pipe 3, movable clamping plate 5, and interface 4 facilitates the connection and disconnection of pipe 3 from external systems, allowing for easy integration or separation of the equipment from other devices. The electrical connection between controller 6 and motor 201 enables intelligent control of the temperature control component 2. It allows for flexible adjustment of the motor 201's speed according to actual operating conditions, thereby adjusting the stirring speed of contact plate 206 and precisely controlling the heat exchange process. This enables the plate heat exchanger to better adapt to different working environments and process requirements. The contact between connecting block 7 and the inner wall of plate 1 further enhances the stability and sealing of the connection between plates 1, ensuring the reliability of equipment operation.

[0027] Working principle: When the equipment is started, the fluid to be processed enters the internal channel of plate 1 through interface 4 of pipe 3, ensuring that the fluid can smoothly enter the heat exchanger for heat exchange. At this time, motor 201 starts, and its output end drives the circular gear 202 to rotate. At this time, one set of circular gears 202 drives the toothed belt 204 to slide on the inner wall of the outer shell 205, so that the outer shell 205 can drive the remaining four sets of circular gears 202 to rotate. Thus, the five sets of circular gears 202 can drive the contact plate 206 to rotate through the rotating shaft 203. The contact plate 206 rotates on the inner wall of plate 1, which increases the contact between the contact plate 206 and the air. The area is increased to achieve rapid cooling and efficient heat exchange. When it is necessary to clean the plate 1, the limiting plate 801 is pulled, causing the limiting plate 801 to drive the sliding rod 802 to slide on the inner wall of the plate 1. At this time, the sliding rod 802 drives the clamping plate 804 away from the outer wall of the connecting block 7. When the clamping plate 804 moves, it drives the elastic element 803 to compress. At this time, the clamping plate 804 enters the inner wall of the rectangular groove 10, and the outer wall of the clamping plate 804 is flush with one side of the inner wall of the plate 1. At this time, the connecting block 7 is disengaged from the inner wall of the plate 1, so that the plate 1 can be removed and the outer wall of the plate 1 can be cleaned.

[0028] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the present utility model.

Claims

1. High-efficiency thermal plate heat exchanger comprising a plate (1), characterized in that: The inner wall of the plate (1) is provided with a temperature control component (2), the temperature control component (2) includes a motor (201), the output end of the motor (201) is provided with a circular gear (202), a rotating shaft (203) is fixedly installed on the side of the circular gear (202) away from the motor (201), a contact plate (206) is provided on the outer wall of the rotating shaft (203), a toothed belt (204) meshes with the outer wall of the circular gear (202), and a housing (205) is fixedly installed on the outer wall of the motor (201).

2. The high-efficiency heat exchanger according to claim 1, characterized in that: The inner wall of the plate (1) is movably connected to a pipe (3), the outer wall of the pipe (3) is provided with an interface (4), the outer wall of the interface (4) is fixedly installed with a movable clamping plate (5), the outer wall of the movable clamping plate (5) is fixedly installed with a controller (6), the inner wall of the plate (1) is provided with a connecting block (7), the outer wall of the connecting block (7) is provided with a quick-release assembly (8), the inner wall of the plate (1) is fixedly installed with a base plate (9), and the inner wall of the plate (1) is provided with a rectangular groove (10).

3. The high-efficiency heat exchanger according to claim 1, characterized in that: The output end of the motor (201) is fixedly installed on the outer wall of a set of circular gears (202). There are five sets of circular gears (202), rotating shafts (203) and contact plates (206). The outer walls of the five sets of rotating shafts (203) all penetrate the inner wall of the plate (1) and are fixedly installed on the outer wall of the contact plate (206).

4. The high-efficiency heat exchanger according to claim 3, characterized in that: The outer wall of the toothed belt (204) is slidably connected to the inner wall of the outer shell (205), the outer wall of the outer shell (205) is fixedly installed to the outer wall of the plate (1), and the outer wall of the contact plate (206) is rotatably connected to the inner wall of the plate (1).

5. The high-efficiency heat exchanger according to claim 2, characterized in that: The quick-release assembly (8) includes a limiting plate (801), a slide rod (802) is fixedly installed on one side of the limiting plate (801), an elastic element (803) is sleeved on the outer wall of the slide rod (802), and a clamping plate (804) is fixedly installed on the side of the slide rod (802) away from the limiting plate (801).

6. The high-efficiency heat exchanger according to claim 5, characterized in that: The outer wall of the limiting plate (801) is in contact with the plate (1), and the outer wall of the sliding rod (802) is slidably connected to the inner wall of the plate (1).

7. The high-efficiency heat exchanger according to claim 6, characterized in that: One side of the elastic element (803) is fixedly installed with the side of the rectangular groove (10) away from the connecting block (7), and the other side of the elastic element (803) is fixedly installed with the outer wall of the clamping plate (804). The side of the clamping plate (804) away from the elastic element (803) is in contact with the outer wall of the connecting block (7). The outer diameter of the clamping plate (804) is adapted to the inner diameter of the rectangular groove (10).

8. The high-efficiency heat exchanger according to claim 2, characterized in that: The pipe (3) passes through the inner wall of the movable clamping plate (5) and is movably connected to the outer wall of the interface (4). The controller (6) is electrically connected to the motor (201). The outer wall of the connecting block (7) is in contact with the inner wall of the plate (1).

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