A post-drilling emulsion explosive filling device

CN224772194UActive Publication Date: 2026-09-18CHINA RAILWAY 22ND BUREAU GROUP CORP LTD +2
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Patent Information

Application Number
CN202522351634.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-06
Publication Date
2026-09-18
Estimated Expiration
2035-11-06

AI Technical Summary

Technical Problem

传统作业通常依赖人工完成装药与雷管布设,存在效率低、安全性差等问题

Benefits of technology

[0013] The beneficial effects of this utility model are as follows: This device is used to fill the borehole with emulsion explosives and detonators after drilling. With the movement of the filling moving seat, the filling rod extends into the borehole, eventually reaching the bottom. Through the operation of the explosive pump, the emulsion explosives flow out through the output end of the filling tube and gradually fill the borehole to the required depth. Before the filling rod extends in, the detonator is placed in the insertion hole and extends into the borehole with the filling rod. After the emulsion explosives are filled, the device moves with the retraction of the filling rod. After the filling rod moves upward a certain distance, it pushes the filling telescopic cylinder, thus releasing the detonator. The detonator is pushed out of the insertion hole and retained inside the emulsion explosive. In this embodiment, two insertion holes are provided, which can be used to place the detonator in the lower and upper sections of the emulsion explosive section to ensure successful detonation. By moving the material removal vehicle, the material removal tube is moved into the borehole outlet and fixed in position. As the filling rod retracts, the emulsion explosive attached to the surface of the filling rod is scraped off by the rubber scraper and flows back into the hole. This device can prevent most of the emulsion explosive from moving out of the borehole with the filling rod, saving emulsion explosive and avoiding the safety hazards caused by the emulsion explosive being exposed on the equipment.

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Abstract

The utility model discloses a kind of emulsion explosive filling devices after drilling, belong to blasting engineering charging equipment technical field, the device includes track structure, explosive pump machine, filling mobile seat, filling rod and material removal structure. Filling rod is opened and is placed tube hole, and filling mobile seat is driven to extend into the bottom of drilling hole by emulsion explosive hole injection;Explosive pump machine injects emulsion explosive into hole;Detonator is prepositioned in tube hole, and by filling telescopic cylinder drive resistance rod, detonator is accurately resisted to explosive column specified depth (such as segment and upper segment). Material removal structure includes material removal pipe with rubber scraping ring, and surface residual explosive is scraped when filling rod is withdrawn. The device realizes emulsion explosive efficient filling and double detonator accurate positioning, solves detonator layout deviation in traditional operation, explosive waste and security risk problem, compact structure and reliable operation.
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Description

Technical Field

[0001] This utility model belongs to the technical field of explosive loading equipment for blasting engineering, and specifically relates to a device for filling emulsion explosives after drilling. Background Technology

[0002] In open-pit mining, tunnel excavation, and earthmoving blasting projects, after drilling, emulsion explosives need to be filled into the borehole and detonators need to be installed. Traditional operations usually rely on manual labor for loading explosives and installing detonators, which results in low efficiency and poor safety. Although mechanized filling devices can improve efficiency, existing equipment still suffers from insufficient detonator installation accuracy, waste of explosive residue, and low reliability of detonator placement. Utility Model Content

[0003] In view of the shortcomings of the prior art described above, the purpose of this utility model is to provide a filling device for emulsion explosives after drilling, which simultaneously realizes efficient filling of emulsion explosives, precise placement of multi-segment detonators, and scraping of residual explosives.

[0004] To achieve the above objectives, this utility model provides the following technical solution: This utility model includes a track structure, an explosive pump, a filling moving seat, a filling rod, and a material removal structure; the filling rod extends from the filling moving seat and has a propellant hole for conveying emulsion explosive along the filling rod; the explosive pump outputs emulsion explosive and conveys it to the end of the filling rod via the filling moving seat; the material removal structure includes a material removal pipe, which is slidably disposed on the outside of the filling rod.

[0005] Optionally, a track structure is also included, wherein the filling moving seat is moved and mounted on the track structure by a motor drive.

[0006] Optionally, the material removal structure further includes a material removal moving vehicle, which is driven by a motor to move on the track structure.

[0007] Optionally, a tube insertion hole for filling the detonator is also provided along the filling rod.

[0008] Optionally, there are two insertion holes, which are located parallel to each other on both sides of the medicine hole.

[0009] Optionally, it also includes a number of filling telescopic cylinders equal to the number of the insertion holes; the filling telescopic cylinders are mounted on the filling moving seat; the end of the filling telescopic cylinder is fixedly provided with a push rod for pushing out the detonator in the insertion hole.

[0010] Optionally, a rubber scraper ring is provided on the inner side of the discharge pipe.

[0011] Optionally, the rubber scraper ring is fixedly mounted on the inner side wall of the discharge pipe near the end of the filling rod.

[0012] Optionally, the material removal structure further includes a pipe support frame; the pipe support frame is fixed to the end of the track structure; the material removal pipe is slidably disposed on the pipe support frame.

[0013] The beneficial effects of this utility model are as follows: This device is used to fill the borehole with emulsion explosives and detonators after drilling. With the movement of the filling moving seat, the filling rod extends into the borehole, eventually reaching the bottom. Through the operation of the explosive pump, the emulsion explosives flow out through the output end of the filling tube and gradually fill the borehole to the required depth. Before the filling rod extends in, the detonator is placed in the insertion hole and extends into the borehole with the filling rod. After the emulsion explosives are filled, the device moves with the retraction of the filling rod. After the filling rod moves upward a certain distance, it pushes the filling telescopic cylinder, thus releasing the detonator. The detonator is pushed out of the insertion hole and retained inside the emulsion explosive. In this embodiment, two insertion holes are provided, which can be used to place the detonator in the lower and upper sections of the emulsion explosive section to ensure successful detonation. By moving the material removal vehicle, the material removal tube is moved into the borehole outlet and fixed in position. As the filling rod retracts, the emulsion explosive attached to the surface of the filling rod is scraped off by the rubber scraper and flows back into the hole. This device can prevent most of the emulsion explosive from moving out of the borehole with the filling rod, saving emulsion explosive and avoiding the safety hazards caused by the emulsion explosive being exposed on the equipment.

[0014] Other advantages, objectives, and features of this invention will be set forth in the following description and will be apparent to those skilled in the art to some extent, or may be learned by practice of this invention. The objectives and other advantages of this invention can be realized and obtained through the following description. Attached Figure Description

[0015] To make the objectives, technical solutions, and beneficial effects of this utility model clearer, the following drawings are provided for illustration: Figure 1 A schematic diagram of the filling device of this utility model; Figure 2 for Figure 1 Enlarged view of point A; Figure 3 for Figure 1 Enlarged view of point B; Figure 4 This is a cross-sectional view of the filler rod of the utility model. The following are marked in the attached diagram: 1. Track structure; 2. Explosive pump; 3. Filling moving seat; 4. Filling rod; 41. Explosive hole; 42. Pipe insertion hole; 5. Material removal structure; 51. Material removal pipe; 52. Material removal moving vehicle; 53. Pipe support frame; 54. Rubber scraper ring; 6. Filling telescopic cylinder; 7. Support rod. Detailed Implementation

[0016] The following specific embodiments illustrate the implementation of this utility model. Those skilled in the art can easily understand other advantages and effects of this utility model from the content disclosed in this specification.

[0017] Please refer to the figures. It should be noted that the structures, proportions, sizes, etc., depicted in the accompanying drawings are merely for illustrative purposes to aid those skilled in the art and are not intended to limit the scope of this invention. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in proportions, or adjustments to size, without affecting the effectiveness and purpose of this invention, should still fall within the scope of the technical content disclosed in this invention. Furthermore, the terms such as "upper," "lower," "left," "right," "middle," and "one" used in this specification are merely for clarity and are not intended to limit the scope of this invention. Changes or adjustments to their relative relationships, without substantially altering the technical content, should also be considered within the scope of this invention.

[0018] The following embodiments are for illustrative purposes only. These embodiments can be combined and are not limited to the content shown in any single embodiment below.

[0019] This utility model provides a device for filling emulsion explosives after drilling, such as Figures 1-4 As shown, the device includes a track structure 1, an explosive pump 2, a filling moving seat 3, a filling rod 4, and a material removal structure 5. The filling moving seat 3 is movably mounted on the track structure 1. The filling rod 4 extends from the filling moving seat 3. The explosive pump 2 outputs emulsion explosive, which is conveyed to the end of the filling rod 4 via the filling moving seat 3. An explosive hole 41 for conveying the emulsion explosive and a tube hole 42 for filling detonators are provided along the filling rod 4. The device also includes a number of filling telescopic cylinders 6 equal to the number of tube holes 42. The filling telescopic cylinders 6 are mounted on the filling moving seat 3. A stop rod 7 is fixedly provided at the end of the filling telescopic cylinder 6, and the stop rod 7 extends along the tube hole 42. When the filling telescopic cylinder 6 extends, it drives the push rod 7 to push out the detonator placed at the end of the insertion hole 42; the material removal structure 5 includes a material removal pipe 51, a material removal moving vehicle 52, and a pipe support frame 53; the pipe support frame 53 is fixed to the end of the track structure 1; the material removal pipe 51 is slidably disposed on the pipe support frame 53; the material removal moving vehicle 52 is movably disposed on the track structure 1; the material removal pipe 51 is slidably disposed on the outside of the filling rod 4 and can slide along its axial direction; a rubber scraper ring 54 is provided on the inner side of the end of the material removal pipe 51, and the rubber scraper ring 54 is fixedly disposed on the inner side wall of the material removal pipe 51 near the end of the filling rod 4.

[0020] This device is used to fill the borehole with emulsion explosives and detonators after drilling. As the filling moving seat 3 moves, the filling rod 4 extends into the borehole, eventually reaching the bottom. Through the operation of the explosive pump 2, the emulsion explosives flow out from the output end of the filling tube and gradually fill the borehole to the required depth. Before the filling rod 4 extends, the detonator is placed in the insertion hole 42. After the emulsion explosives are filled, the detonator moves with the retraction of the filling rod 4. After the filling rod 4 moves upward a certain distance, it pushes the filling telescopic cylinder 6, thus pushing the detonator out of the insertion hole 42. To prevent the emulsion explosive from being trapped inside, two placement holes 42 are provided in this embodiment. The detonator can be placed in the lower and upper sections of the emulsion explosive section to ensure successful detonation. By moving the material removal vehicle 52, the material removal pipe 51 is partially moved into the borehole outlet and fixed in position. As the filling rod 4 retracts, the emulsion explosive attached to the surface of the filling rod 4 is scraped off by the rubber scraper ring 54 and flows back into the hole. This device can prevent most of the emulsion explosive from being moved out of the borehole with the filling rod 4, saving emulsion explosive and avoiding the safety hazards caused by the emulsion explosive being exposed on the equipment.

[0021] Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although the utility model has been described in detail through the above preferred embodiments, those skilled in the art should understand that various changes can be made to it in form and detail without departing from the scope defined by the claims of this utility model.

Claims

1. A device for filling emulsion explosives after drilling, characterized in that: The device includes a track structure (1), an explosive pump (2), a filling moving seat (3), a filling rod (4), and a material removal structure (5). The filling rod (4) extends from the filling moving seat (3) and has a material hole (41) for conveying emulsion explosives along the filling rod (4). The explosive pump (2) outputs emulsion explosives and conveys them to the end of the filling rod (4) via the filling moving seat (3). The material removal structure (5) includes a material removal pipe (51), which is slidably disposed on the outside of the filling rod (4).

2. The emulsion explosive filling device according to claim 1, characterized in that: It also includes a track structure (1), and the filling moving seat (3) is moved and mounted on the track structure (1) by a motor drive.

3. The emulsion explosive filling device according to claim 2, characterized in that: The material removal structure (5) also includes a material removal moving vehicle (52), which is moved on the track structure (1) by a motor drive.

4. The emulsion explosive filling device according to claim 3, characterized in that: A tube insertion hole (42) for filling detonators is also provided along the filling rod (4).

5. The emulsion explosive filling device according to claim 4, characterized in that: There are two insertion holes (42), which are located parallel to each other on both sides of the medicine hole (41).

6. The emulsion explosive filling device according to claim 5, characterized in that: It also includes a number of filling telescopic cylinders (6) equal to the number of the insertion holes (42); the filling telescopic cylinders (6) are installed on the filling moving seat (3); the end of the filling telescopic cylinder (6) is fixedly provided with a push rod (7) for pushing out the detonator in the insertion hole (42).

7. The emulsion explosive filling device according to claim 6, characterized in that: The inner side of the material removal pipe (51) is provided with a rubber scraper ring (54).

8. The emulsion explosive filling device according to claim 7, characterized in that: The rubber scraper ring (54) is fixedly installed on the inner side wall of the material removal pipe (51) near the end of the filling rod (4).

9. The emulsion explosive filling device according to claim 8, characterized in that: The material removal structure (5) also includes a pipe support frame (53); the pipe support frame (53) is fixed at the end of the track structure (1); the material removal pipe (51) is slidably disposed on the pipe support frame (53).