A card visual detection device
Patent Information
- Application Number
- CN202522043715.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-23
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-09-23
AI Technical Summary
[0003]本实用新型的目的是针对上述存在的技术问题,提供一种卡牌视觉检测装置,达到了解决了人工使用卡尺检测不准,测量值偏差较大的问题的效果
1.视觉检测系统通过相机排下安置在放置平台上的待测卡牌,经过分析系统分析卡牌的尺寸大小是否符合要求,若不符合则三色灯报警亮红,若合格则亮绿,解决了人工使用卡尺检测不准,测量值偏差较大的问题。
Smart Images

Figure CN224772268U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of card production technology, and in particular relates to a card visual inspection device. Background Technology
[0002] Cards generally refer to flat, card-shaped sheets produced through printing and die-cutting, including playing cards and game cards. Currently, card sizes are measured on-site using calipers. However, due to the cards' susceptibility to deformation and variations in handling techniques, the measured values can deviate significantly. There is currently no dedicated equipment for measuring card width. Utility Model Content
[0003] The purpose of this invention is to address the aforementioned technical problems by providing a card visual inspection device, which solves the problem of inaccurate manual caliper inspection and large deviations in measurement values.
[0004] In view of this, the present invention provides a card visual inspection device, including a base, on which are provided: A placement platform, used to place the cards to be tested; A pole, the top of which is fixedly connected to a vision inspection system including a camera; The camera is positioned directly above the placement platform to take pictures of the cards to be tested placed on the platform.
[0005] In this technical solution, the visual inspection system uses a camera to scan the cards placed on a platform. The analysis system then checks whether the card's size meets the requirements. If it does not, a three-color alarm light illuminates red; if it does, it illuminates green. This solves the problem of inaccurate measurements and large deviations when using calipers manually. The specific visual inspection system is commercially available and will not be described further in this application.
[0006] Furthermore, the placement platform is made of a light-transmitting material, and a backlight source is provided below the placement platform.
[0007] In this technical solution, the bright light from the backlight source passes through the light-transmitting material, creating a backlight effect on the card to be tested on the platform. This makes the outline of the card in the photo taken by the camera clearer and the size measurement more accurate.
[0008] Furthermore, the placement platform is made of translucent quartz glass.
[0009] Furthermore, the placement platform is equipped with an auxiliary structure to facilitate the removal of the cards after testing.
[0010] Furthermore, the auxiliary structure includes an auxiliary groove formed on the placement platform, the auxiliary groove extending from the edge of the placement platform toward the center.
[0011] Furthermore, the width of the auxiliary groove is greater than 1 cm.
[0012] In this technical solution, by opening an auxiliary slot, after the card detection is completed, a thumb can be inserted into the auxiliary slot to reach the bottom of the card. There are thumbs on both the top and bottom sides of the card, which can hold the card and remove it. This makes it easier to remove the card without rubbing it on the placement platform.
[0013] Furthermore, a detachable cover block is correspondingly provided in the auxiliary groove.
[0014] Furthermore, the size of the covering block is the same as that of the auxiliary groove.
[0015] Furthermore, magnetic blocks are provided on the walls of the auxiliary groove, and corresponding magnetic blocks are provided on the covering block.
[0016] In this technical solution, when the detection device is not in use, the cover block is inserted into the auxiliary slot to prevent dust from accumulating in the auxiliary slot and affecting the backlight source from passing through the placement platform. The magnetic blocks can keep the cover block stably in the auxiliary slot through magnetic attraction.
[0017] Furthermore, the camera is connected to the pole via a dovetail joint structure and secured with a locking nut.
[0018] The beneficial effects of this utility model are: 1. The visual inspection system uses a camera to scan the cards placed on the platform. The system analyzes whether the size of the cards meets the requirements. If the size does not meet the requirements, a three-color alarm light will turn red; if the size meets the requirements, the light will turn green. This solves the problem of inaccurate measurement and large deviations in measurement values when using calipers manually.
[0019] 2. By allowing the backlight to pass through the translucent material, the card being tested is backlit on the platform, making the card's outline clearer in the camera's photograph and thus improving the accuracy of size measurement.
[0020] 3. By creating an auxiliary slot, after the card detection is completed, a thumb can be inserted into the auxiliary slot to reach under the card. With thumbs on both the top and bottom of the card, the card can be gripped and removed. This makes it easier to remove the card without rubbing it on the placement platform. Attached Figure Description
[0021] Figure 1 This is a 3D view of the detection device; Figure 2 This is a 3D view of the detection device. Figure 3 yes Figure 2 A magnified view of a section at point A in the middle; Figure 4This is an exploded view of the platform.
[0022] The markings in the diagram are as follows: 1. Base; 2. Placement platform; 3. Upright pole; 4. Camera; 5. Auxiliary slot; 6. Cover block; 7. Magnetic block; 8. Dovetail groove structure; 9. Locking nut; 10. Tricolor light. Detailed Implementation
[0023] The technical solutions of the embodiments of this application will be clearly described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application are within the scope of protection of this application.
[0024] In the description of this application, it should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. For ease of description, the dimensions of the various parts shown in the drawings are not drawn to actual scale. Techniques, methods, and devices known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the specification. In all examples shown and discussed herein, any specific values should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters in the following drawings denote similar items; therefore, once an item is defined in one drawing, it need not be further discussed in subsequent drawings.
[0025] It should be noted that the terms "first," "second," etc., used in the specification and claims of this application are used to distinguish similar objects and not to describe a specific order or sequence. It should be understood that such use of data can be interchanged where appropriate so that embodiments of this application can be implemented in orders other than those illustrated or described herein, and the objects distinguished by "first," "second," etc., are generally of the same class and are not limited in number; for example, a first object can be one or more. Furthermore, in the specification and claims, "and / or" indicates at least one of the connected objects, and the character " / " generally indicates that the preceding and following objects are in an "or" relationship.
[0026] It should be noted that in the description of this application, the directional terms such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this application. The directional terms "inner" and "outer" refer to the inner and outer contours relative to the outline of each component itself.
[0027] It should be noted that, in this application, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes that element. Furthermore, it should be noted that the scope of the methods and apparatuses in the embodiments of this application is not limited to performing functions in the order shown or discussed, but may also include performing functions substantially simultaneously or in the reverse order, depending on the functions involved. For example, the described methods may be performed in a different order than described, and various steps may be added, omitted, or combined. Additionally, features described with reference to certain examples may be combined in other examples.
[0028] Example 1: like Figure 1-4 As shown, A card visual inspection device includes a base 1, on which: Placement platform 2, which is used to place the cards to be tested; The pole 3 has a visual inspection system, including a camera 4, fixedly connected to its top; Camera 4 is positioned directly above the placement platform 2 and is used to take pictures of the cards to be tested placed on the placement platform 2.
[0029] The visual inspection system uses four cameras positioned below the cards on the platform 2 to check if their dimensions meet requirements. If not, a red alarm light (10) illuminates; if the dimensions are within acceptable limits, a green light illuminates. This solves the problem of inaccurate measurements and large deviations caused by manual caliper use. The specific visual inspection system is commercially available and will not be described further in this application.
[0030] The placement platform 2 is made of a light-transmitting material, and a backlight source is installed below the placement platform 2. The light from the backlight source passes through the light-transmitting material, creating a backlight effect on the card to be tested on the placement platform 2. This allows the outline of the card in the photo taken by the camera 4 to be clearer, making the size measurement more accurate.
[0031] The placement platform 2 is made of translucent quartz glass. An auxiliary structure is provided on the placement platform 2 to facilitate the removal of the cards after testing. The auxiliary structure includes an auxiliary groove 5 formed on the placement platform 2, extending from the edge of the placement platform 2 towards the center. The width of the auxiliary groove 5 is greater than 1 cm.
[0032] By opening the auxiliary slot 5, after the card detection is completed, a thumb can be inserted into the auxiliary slot 5 to reach the bottom of the card. There are thumbs on both the top and bottom of the card, which can hold the card and remove it. This makes it easier to remove the card without rubbing it on the placement platform 2.
[0033] A detachable cover block 6 is correspondingly provided inside the auxiliary groove 5. The cover block 6 is the same size as the auxiliary groove 5. Magnetic blocks 7 are provided on the wall of the auxiliary groove 5, and the cover block 6 is provided with corresponding magnetic blocks 7. When the detection device is not in use, the cover block 6 is inserted into the auxiliary groove 5 to prevent dust from accumulating in the auxiliary groove 5 and affecting the transmission of the backlight source to the placement platform 2. Furthermore, the magnetic attraction of the magnetic blocks 7 allows the cover block 6 to be stably held inside the auxiliary groove 5.
[0034] The camera 4 and the pole 3 are connected by a dovetail groove structure 8 and fixed by a locking nut 9.
[0035] The embodiments of this application have been described above with reference to the accompanying drawings. Unless otherwise specified, the embodiments and features in the embodiments of this application can be combined with each other. This application is not limited to the specific embodiments described above. The specific embodiments described above are merely illustrative and not restrictive. Those skilled in the art can make many other forms under the guidance of this application without departing from the spirit and scope of the claims, and all of these forms are within the protection scope of this application.
Claims
1. A card visual inspection device, characterized in that... , including a base (1), on which are provided: Placement platform (2), the placement platform (2) is used to place the card to be tested; A pole (3) is fixedly connected to the top of which is a vision inspection system including a camera (4); The camera (4) is positioned directly above the placement platform (2) and is used to take pictures of the cards to be tested placed on the placement platform (2).
2. The card visual inspection device according to claim 1, characterized in that, The placement platform (2) is made of a light-transmitting material, and a backlight source is provided below the placement platform (2).
3. The card visual inspection device according to claim 2, characterized in that, The placement platform (2) is made of translucent quartz glass.
4. The card visual inspection device according to claim 3, characterized in that, The placement platform (2) is equipped with an auxiliary structure to facilitate the removal of the cards after testing.
5. The card visual inspection device according to claim 4, characterized in that, The auxiliary structure includes an auxiliary slot (5) formed on the placement platform (2), the auxiliary slot (5) extending from the edge of the placement platform (2) toward the center.
6. The card visual inspection device according to claim 5, characterized in that, The width of the auxiliary groove (5) is greater than 1 cm.
7. A card visual inspection device according to claim 6, characterized in that, A detachable cover block (6) is correspondingly provided in the auxiliary groove (5).
8. The card visual inspection device according to claim 7, characterized in that, The cover block (6) and the auxiliary groove (5) are the same size.
9. A card visual inspection device according to claim 8, characterized in that, A magnetic block (7) is provided on the wall of the auxiliary groove (5), and the same magnetic block (7) is provided on the cover block (6).
10. A card visual inspection device according to claim 1, characterized in that, The camera (4) is connected to the pole (3) via a dovetail groove structure (8) and fixed by a locking nut (9).