An apparatus for checking the joints of an aluminum alloy die

Abstract

This utility model discloses a device for calibrating the seams of aluminum alloy templates, belonging to the technical field of calibration equipment. It includes a top support frame, with a PLC controller fixedly connected to the right side of the top support frame. A horizontal slider is installed inside the horizontal single-axis servo motor slide, and a high-definition camera is fixedly connected to the bottom of the horizontal slider. This device for calibrating the seams of aluminum alloy templates comprises a servo motor slide support frame, a longitudinal single-axis servo motor slide, a longitudinal slider, a horizontal single-axis servo motor slide, a horizontal slider, and a high-definition camera. In use, the longitudinal single-axis servo motor slide drives the horizontal single-axis servo motor slide to move back and forth via the longitudinal slider. The horizontal single-axis servo motor slide, in turn, drives the high-definition camera to move left and right via the horizontal slider. The high-definition camera can then flexibly collect image information along the seams, achieving the function of automatically collecting seam image information and solving the problems of low efficiency and large subjective errors associated with manual inspection.

Description

Technical Field

[0001] This utility model relates to the field of verification equipment technology, specifically to a device for verifying the joints of aluminum alloy templates. Background Technology

[0002] Aluminum alloy formwork is a type of formwork suitable for concrete engineering, made primarily of aluminum alloy profiles through machining and welding processes. The design and application of aluminum alloy formwork represents an innovation in concrete engineering formwork technology, a driving force behind prefabricated concrete technology, and a manifestation of the industrialization of construction technology.

[0003] When assembling aluminum alloy formwork, there are joints between the formwork panels. When there are deviations such as misalignment or gaps in the joints, grout leakage can easily occur, affecting subsequent pouring operations. Currently, the joint inspection of aluminum alloy formwork is mostly done manually, which is inefficient and has a large subjective error.

[0004] Now, a new type of equipment for checking the joints of aluminum alloy templates is proposed to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to provide a device for inspecting the joints of aluminum alloy templates, so as to solve the problems of low efficiency and large subjective error of manual inspection mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a device for inspecting the joints of aluminum alloy templates, comprising a top support frame, a PLC controller fixedly connected to the right side of the top support frame, servo motor slide support frames fixedly connected to the left and right sides of the top of the top support frame, a longitudinal single-axis servo motor slide mounted on the top of the servo motor slide support frame with longitudinal bolts, a longitudinal slider provided inside the longitudinal single-axis servo motor slide, a transverse single-axis servo motor slide mounted on the top of the two sets of longitudinal sliders with transverse bolts, a transverse slider provided inside the transverse single-axis servo motor slide, a high-definition camera fixedly connected to the bottom end of the transverse slider, a template support platform fixedly connected to the middle position of the top of the top support frame, a first electromagnet fixedly connected to the middle position of the top of the template support platform, second electromagnets fixedly connected to the front and rear ends of the first electromagnet, a first marking laser emitter fixedly connected to the middle position of the left side of the template support platform, and a second marking laser emitter fixedly connected to the middle position of the rear end of the template support platform.

[0007] As a further technical solution of this utility model, the servo motor slide support is symmetrically distributed about the vertical center line of the top support frame, and the front end of the longitudinal single-axis servo motor slide is flush with the front end of the top support frame.

[0008] As a further technical solution of this utility model, ball nuts are fixedly connected inside the longitudinal slider and the transverse slider respectively. The longitudinal slider can slide back and forth along the interior of the longitudinal single-axis servo motor slide table, and the transverse slider can slide left and right along the interior of the transverse single-axis servo motor slide table.

[0009] As a further technical solution of this utility model, the horizontal slider and the vertical center line of the high-definition camera coincide, and the PLC controller, the vertical single-axis servo motor slide, the horizontal single-axis servo motor slide, and the high-definition camera are electrically connected.

[0010] As a further technical solution of this utility model, the tops of the template support platform, the first electromagnet, and the second electromagnet are flush, and the PLC controller, the first electromagnet, and the second electromagnet are electrically connected.

[0011] As a further technical solution of this utility model, the bottom ends of the first marking laser emitter and the second marking laser emitter are fixedly connected to the top end of the top support frame, and the PLC controller, the first marking laser emitter, and the second marking laser emitter are electrically connected.

[0012] Compared with the prior art, the beneficial effects of this utility model are: the device for checking the joints of aluminum alloy templates not only realizes the function of automatically collecting joint image information, but also realizes the function of facilitating template fixing, and also realizes the function of facilitating the finding of benchmarks for marking lines;

[0013] (1) By setting up a servo motor slide support, a longitudinal single-axis servo motor slide, a longitudinal slider, a transverse single-axis servo motor slide, a transverse slider and a high-definition camera, when in use, two or more sets of templates are placed horizontally on the template support, with the edges aligned and fixed. The longitudinal single-axis servo motor slide drives the transverse single-axis servo motor slide to move back and forth through the longitudinal slider. The transverse single-axis servo motor slide drives the high-definition camera to move left and right through the transverse slider. The high-definition camera can flexibly collect image information along the seam. The seam image is uploaded to the cloud big model. The AI ​​algorithm analyzes the deviations such as misalignment and gap in real time and automatically classifies and warns. A digital report is output every three seconds / node. The seam quality heat map is generated simultaneously and uploaded to the cloud. The function of automatically collecting seam image information is realized.

[0014] (2) By setting up a template support platform, a first electromagnet and a second electromagnet, when in use, two or more templates are placed horizontally on the template support platform. As the edges of the templates are aligned, the first electromagnet and the second electromagnet are powered on. The first electromagnet and the second electromagnet generate strong magnetism when powered on, which firmly attracts the aluminum alloy template. The template can be fixed without the need to drive in pins, thus realizing the function of easy template fixing.

[0015] (3) By setting up a template support platform, a first marking laser emitter and a second marking laser emitter, when in use, two or more sets of templates are placed horizontally on the template support platform and aligned with the edges. The laser emitted by the first marking laser emitter and the second marking laser emitter are in a cross shape, which can be used as a reference line for splicing templates, so that the joint of the template is located at the laser position. When inspecting, the laser emitter is turned off to avoid interference, thus realizing the function of facilitating the reference of the marking. Attached Figure Description

[0016] Figure 1 This is a front view structural diagram of the present utility model;

[0017] Figure 2 This is a top view of the top support frame structure of this utility model;

[0018] Figure 3 For the present utility model Figure 1 Enlarged structural diagram at point A in the middle;

[0019] Figure 4 This is a top view of the template support platform of this utility model.

[0020] In the diagram: 1. Top support frame; 2. PLC controller; 3. Servo motor slide support frame; 4. Longitudinal single-axis servo motor slide; 5. Longitudinal slider; 6. Transverse single-axis servo motor slide; 7. Transverse slider; 8. High-definition camera; 9. Template support platform; 10. First electromagnet; 11. Second electromagnet; 12. First marking laser emitter; 13. Second marking laser emitter. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Example: Please refer to Figure 1-4A device for verifying the joints of aluminum alloy templates includes a top support frame 1, a PLC controller 2 fixedly connected to the right side of the top support frame 1, servo motor slide support frames 3 fixedly connected to the left and right sides of the top of the top support frame 1 respectively, a longitudinal single-axis servo motor slide 4 installed on the top of the servo motor slide support frame 3 by longitudinal bolts, a longitudinal slider 5 set inside the longitudinal single-axis servo motor slide 4, a transverse single-axis servo motor slide 6 installed between the tops of the two sets of longitudinal sliders 5 by transverse bolts, a transverse slider 7 set inside the transverse single-axis servo motor slide 6, a high-definition camera 8 fixedly connected to the bottom of the transverse slider 7, and a template support platform 9 fixedly connected to the middle position of the top of the top support frame 1.

[0023] The servo motor slide support 3 is symmetrically distributed about the vertical center line of the top support frame 1. The front end of the longitudinal single-axis servo motor slide 4 is flush with the front end of the top support frame 1. The longitudinal slider 5 and the transverse slider 7 are respectively fixedly connected with ball nuts. The longitudinal slider 5 can slide back and forth along the interior of the longitudinal single-axis servo motor slide 4, and the transverse slider 7 can slide left and right along the interior of the transverse single-axis servo motor slide 6. The vertical center lines of the transverse slider 7 and the high-definition camera 8 coincide. The PLC controller 2, the longitudinal single-axis servo motor slide 4, the transverse single-axis servo motor slide 6, and the high-definition camera 8 are electrically connected to facilitate the acquisition of image information of the splicing seam.

[0024] Specifically, such as Figure 1 , Figure 2 and Figure 3 As shown, two or more sets of templates are placed horizontally on the template support platform 9, with their edges aligned and fixed. The longitudinal single-axis servo motor slide 4 drives the transverse single-axis servo motor slide 6 to move back and forth through the longitudinal slider 5. The transverse single-axis servo motor slide 6 drives the high-definition camera 8 to move left and right through the transverse slider 7. The high-definition camera 8 can flexibly collect image information along the seam. The seam image is uploaded to the cloud big model. The AI ​​algorithm analyzes the deviations such as misalignment and gaps in real time and automatically classifies and warns. A digital report is output every three seconds / node, and a seam quality heat map is generated simultaneously uploaded to the cloud.

[0025] A first electromagnet 10 is horizontally fixedly connected at the middle position of the top of the template support platform 9. A second electromagnet 11 is fixedly connected at the front and rear ends of the first electromagnet 10 respectively. The tops of the template support platform 9, the first electromagnet 10, and the second electromagnet 11 are flush. The PLC controller 2, the first electromagnet 10, and the second electromagnet 11 are electrically connected to facilitate template fixing.

[0026] Specifically, such as Figure 2 and Figure 4As shown, as the edges of the template are aligned, the first electromagnet 10 and the second electromagnet 11 are powered on. The first electromagnet 10 and the second electromagnet 11 generate strong magnetism, which firmly attracts the aluminum alloy template, and the fixation can be completed without the need to drive in pins.

[0027] A first marking laser emitter 12 is fixedly connected to the middle position on the left side of the template support platform 9, and a second marking laser emitter 13 is fixedly connected to the middle position at the rear end of the template support platform 9. The bottom ends of the first marking laser emitter 12 and the second marking laser emitter 13 are fixedly connected to the top end of the top support frame 1. The PLC controller 2, the first marking laser emitter 12, and the second marking laser emitter 13 are electrically connected to facilitate finding a reference for alignment.

[0028] Specifically, such as Figure 2 and Figure 4 As shown, the laser emitters of the first marking laser 12 and the second marking laser 13 are arranged in a cross shape, which can be used as a reference line for splicing templates, so that the seam of the template is located at the laser position. The laser emitters are turned off during the inspection to avoid interference.

[0029] Working Principle: In use, two or more templates are first placed horizontally on the template support platform 9 with their edges aligned. The laser emitters 12 and 13 emit cross-shaped beams, which can be used as a baseline for template splicing, ensuring the template seam is at the laser position. During testing, the laser emitters are turned off to avoid interference. As the template edges align, the first electromagnet 10 and the second electromagnet 11 are powered on. The first electromagnet 10 and the second electromagnet 11 generate strong magnets, firmly adsorbing the aluminum alloy template. Fixing is achieved without the need for pins. The longitudinal single-axis servo motor slide 4 drives the transverse single-axis servo motor slide 6 to move back and forth via the longitudinal slider 5. The transverse single-axis servo motor slide 6 drives the high-definition camera 8 to move left and right via the transverse slider 7. The high-definition camera 8 can flexibly collect image information along the seam. The seam image is uploaded to the cloud-based large model. The AI ​​algorithm analyzes deviations such as misalignment and gaps in real time and automatically provides graded warnings. A digital report is output every three seconds per node, and a seam quality heat map is simultaneously uploaded to the cloud.

[0030] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. An apparatus for checking the joints of an aluminium alloy panel, comprising a top carriage (1), characterised in that: A PLC controller (2) is fixedly connected to the right side of the top support frame (1). Servo motor slide support frames (3) are fixedly connected to the left and right sides of the top of the top support frame (1). A longitudinal single-axis servo motor slide (4) is installed on the top of the servo motor slide support frame (3) with longitudinal bolts. A longitudinal slider (5) is provided inside the longitudinal single-axis servo motor slide (4). A transverse single-axis servo motor slide (6) is installed between the tops of the two sets of longitudinal sliders (5) with transverse bolts. A transverse slider (7) is provided inside the transverse single-axis servo motor slide (6). A high-definition camera (8) is fixedly connected to the bottom end of the horizontal slider (7). A template support platform (9) is fixedly connected to the middle position of the top of the top support frame (1). A first electromagnet (10) is fixedly connected to the middle position of the top of the template support platform (9). A second electromagnet (11) is fixedly connected to the front and rear ends of the first electromagnet (10). A first marking laser emitter (12) is fixedly connected to the middle position of the left side of the template support platform (9). A second marking laser emitter (13) is fixedly connected to the middle position of the rear end of the template support platform (9).

2. An apparatus for checking the joints of an aluminum alloy die plate according to claim 1, characterized in that: The servo motor slide support (3) is symmetrically distributed about the vertical center line of the top support frame (1), and the front end of the longitudinal single-axis servo motor slide (4) is flush with the front end of the top support frame (1).

3. The device for inspecting the joints of aluminum alloy templates according to claim 1, characterized in that: The longitudinal slider (5) and the transverse slider (7) are respectively fixedly connected with ball nuts. The longitudinal slider (5) can slide back and forth along the interior of the longitudinal single-axis servo motor slide (4), and the transverse slider (7) can slide left and right along the interior of the transverse single-axis servo motor slide (6).

4. The device for inspecting the joints of aluminum alloy templates according to claim 1, characterized in that: The vertical center lines of the horizontal slider (7) and the high-definition camera (8) coincide, and the PLC controller (2), the vertical single-axis servo motor slide (4), the horizontal single-axis servo motor slide (6), and the high-definition camera (8) are electrically connected.

5. The device for verifying the joints of aluminum alloy templates according to claim 1, characterized in that: The tops of the template support platform (9), the first electromagnet (10), and the second electromagnet (11) are flush, and the PLC controller (2), the first electromagnet (10), and the second electromagnet (11) are electrically connected.

6. The device for verifying the joints of aluminum alloy templates according to claim 1, characterized in that: The bottom ends of the first marking laser emitter (12) and the second marking laser emitter (13) are fixedly connected to the top end of the top support frame (1), and the PLC controller (2), the first marking laser emitter (12), and the second marking laser emitter (13) are electrically connected.

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