Electronic belt scale calibration device
Patent Information
- Application Number
- CN202522545212.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-01
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-12-01
AI Technical Summary
[0003]现有的电子皮带秤校验装置,在实际使用中多数并不具备模拟动态载荷的功能,无法复现物料流动时的冲击、振动、偏载及分布不均等实际工况,导致无法检测传感器对动态信号的响应延迟、结构共振引发的信号漂移、托辊磨损或皮带张力波动带来的计量偏差等动态特性误差,使得校验结果与设备实际运行精度脱节,不利于工作人员使用鉴于此,我们提出一种电子皮带秤校验装置
[0024] 1. The hydraulic lifting rod can drive the "n"-shaped connecting frame to move up and down, thereby adjusting the relative height between the strong magnetic magnet and the weight plate below, adapting to the initial positioning requirements of different calibration scenarios. The strong magnetic magnet fixes the weight plate by magnetic attraction, ensuring its stable suspension. The sliding rod in the through hole provides guidance for subsequent reciprocating movement. The two "C"-shaped shells at the bottom of the fixing frame are connected to the pressure block by threaded rods. Rotating the threaded rods can push the pressure block to slide along the inner wall of the shell and press against the mounting surface, realizing the overall fixation of the device.
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Figure CN224772455U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of belt scale technology, and in particular relates to an electronic belt scale calibration device. Background Technology
[0002] An electronic belt scale calibration device is a specialized piece of equipment used to accurately calibrate and verify the measurement accuracy of electronic belt scales. It typically consists of standard weights or physical calibration devices. By simulating material conveying conditions, it dynamically or statically verifies the weighing sensors, speed measuring devices, and cumulative functions of the belt scale, ensuring that it can accurately measure material flow and total volume in actual production. It is widely used in metrology management in industries such as mining, power, chemical, and grain to meet the accuracy requirements of trade settlement, process control, and quality traceability.
[0003] Most existing electronic belt scale calibration devices do not have the function of simulating dynamic loads in actual use. They cannot reproduce the actual working conditions such as impact, vibration, off-center loading and uneven distribution of materials during flow. This results in the inability to detect dynamic characteristic errors such as sensor response delay to dynamic signals, signal drift caused by structural resonance, and measurement deviation caused by roller wear or belt tension fluctuations. As a result, the calibration results are out of sync with the actual operating accuracy of the equipment, which is not conducive to the use of the equipment by the staff. In view of this, we propose an electronic belt scale calibration device. Utility Model Content
[0004] The purpose of this invention is to provide an electronic belt scale calibration device to solve the problems mentioned in the background art.
[0005] In view of this, the present invention provides an electronic belt scale calibration device, comprising:
[0006] A fixed frame, which is "n" shaped, has a hydraulic lifting rod fixedly installed on the top of its inner wall. The output end of the hydraulic lifting rod is fixedly connected to a connecting frame, which is also "n" shaped. A strong magnetic magnet is fixedly connected to the top of the inner wall of the connecting frame. A weight plate is provided at the bottom of the strong magnetic magnet. A first connecting plate and a second connecting plate are fixedly connected to the bottom of the connecting frame.
[0007] A first push plate is provided on one side of a first connecting plate, and a second push plate is provided on one side of a second connecting plate. Both the first and second connecting plates are slidably installed on the inner wall of the fixed frame. A through hole is provided on one side of the first connecting plate, and a slide rod is slidably installed inside the through hole.
[0008] A reciprocating moving component is disposed on one side of the first connecting plate and is used to drive the first push plate to reciprocate.
[0009] In this technical solution, the hydraulic lifting rod can drive the "n"-shaped connecting frame to move up and down, thereby adjusting the relative height between the strong magnetic magnet and the weight plate below, adapting to the initial positioning requirements of different calibration scenarios. The strong magnetic magnet fixes the weight plate by magnetic adsorption, ensuring its stable suspension. The sliding rod in the through hole provides guidance for subsequent reciprocating movement. The two "C"-shaped shells at the bottom of the fixing frame are connected to the pressure block by threaded rods. Rotating the threaded rods can push the pressure block to slide along the inner wall of the shell and press against the mounting surface, realizing the overall fixation of the device.
[0010] The motor drives the rotating shaft to rotate, and the reciprocating moving component pushes the weight plate to reciprocate. This structure simulates dynamic loads during belt scale calibration, overcoming the limitation of static weights which can only test constant loads. It more realistically reflects the dynamic response characteristics of the equipment, effectively detects measurement errors that static calibration cannot capture, thereby improving the accuracy and reliability of calibration results. This ensures that the equipment maintains high-precision measurement in actual operation, and facilitates use by staff.
[0011] In the above technical solution, further, two symmetrically distributed telescopic sleeves are fixedly connected to one side of both the first connecting plate and the second connecting plate. Telescopic rods are slidably installed inside the four telescopic sleeves, wherein two of the telescopic rods are fixedly connected to one side of the first push plate, and the other two telescopic rods are fixedly connected to one side of the second push plate.
[0012] In this technical solution, the first connecting plate and the first push plate can be fixedly connected by the telescopic sleeve and the telescopic rod, and the second connecting plate and the second push plate can be fixedly connected.
[0013] In the above technical solution, further, two symmetrically distributed first springs are provided on one side of both the first connecting plate and the second connecting plate, wherein two of the first springs are fixedly connected to one side of the first push plate, and the other two of the first springs are fixedly connected to one side of the second push plate. The four first springs are respectively sleeved on the outside of the four telescopic sleeves and the four telescopic rods. Three second springs are provided on one side of the second connecting plate, and all three second springs are fixedly connected to one side of the second push plate.
[0014] In this technical solution, the first and second push plates can be made to rebound by setting the first and second springs.
[0015] In the above technical solution, two fixing plates are fixedly connected to one side of the first connecting plate, and the two fixing plates are rotatably connected to the same rotating shaft. A motor is provided on one side of one of the fixing plates, and the output end of the motor is fixedly connected to the rotating shaft.
[0016] In this technical solution, the rotating shaft can be installed by setting two fixing plates, and the output end of the motor drives the rotating shaft to rotate by starting the motor.
[0017] In the above technical solution, the reciprocating moving component further includes a trapezoidal block, which is fixedly connected to one side of the slide rod. Multiple cams distributed at equal intervals are fixedly sleeved on the outside of the rotating shaft, and the multiple cams are adapted to the trapezoidal block.
[0018] In this technical solution, multiple cams on the rotating shaft rotate with the shaft and periodically push the trapezoidal block. The trapezoidal block drives the slide rod to slide in the through hole, thereby pushing the first push plate.
[0019] In the above technical solution, further, a support plate is fixedly connected to one side of one of the fixed plates, and the motor is fixedly mounted on the support plate.
[0020] In this technical solution, the support plate ensures that the motor will not rotate during operation.
[0021] In the above technical solution, further, the bottom of the fixing frame is fixedly connected to two symmetrically distributed shells, both of which are "C" shaped, and the top of both shells is threaded with threaded rods, both of which penetrate into the interior of the shells, and the bottom of both threaded rods is fixedly connected to pressure blocks, and the two pressure blocks are slidably installed on one side of the inner wall of the two shells respectively.
[0022] In this technical solution, the two "C"-shaped housings at the bottom of the fixing frame are connected to the pressure block by a threaded rod. Rotating the threaded rod can push the pressure block to slide along the inner wall of the housing and press against the mounting surface, thereby fixing the entire device.
[0023] The beneficial effects of this utility model are:
[0024] 1. The hydraulic lifting rod can drive the "n"-shaped connecting frame to move up and down, thereby adjusting the relative height between the strong magnetic magnet and the weight plate below, adapting to the initial positioning requirements of different calibration scenarios. The strong magnetic magnet fixes the weight plate by magnetic attraction, ensuring its stable suspension. The sliding rod in the through hole provides guidance for subsequent reciprocating movement. The two "C"-shaped shells at the bottom of the fixing frame are connected to the pressure block by threaded rods. Rotating the threaded rods can push the pressure block to slide along the inner wall of the shell and press against the mounting surface, realizing the overall fixation of the device.
[0025] 2. Start the motor to drive the rotating shaft to rotate. Through the set reciprocating moving component, the weight plate can be pushed to achieve reciprocating motion. Through the above structure, the weight plate can be pushed to reciprocate, thereby simulating dynamic load when calibrating the belt scale. This makes up for the limitation of static weights, which can only test constant loads. It can more realistically reflect the dynamic response characteristics of the equipment, effectively detect the measurement errors that static calibration cannot capture, thereby improving the accuracy and reliability of calibration results, ensuring that the equipment maintains high-precision measurement in actual operation, and thus facilitating the use of the staff. Attached Figure Description
[0026] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0027] Figure 2 This is a cross-sectional view of the overall structure of this utility model;
[0028] Figure 3 This is an exploded view of the internal structure of the fixing frame in this utility model;
[0029] Figure 4 This is one of the partial cross-sectional views of the overall structure of this utility model;
[0030] Figure 5 This is the second partial cross-sectional view of the overall structure of this utility model;
[0031] Figure 6 This utility model Figure 3 Enlarged structural diagram at point A in the middle.
[0032] The markings in the diagram are as follows:
[0033] 1. Fixing frame; 2. Housing; 3. Threaded rod; 4. Pressure block; 5. Hydraulic lifting rod; 6. Connecting frame; 7. Strong magnet; 8. Weight plate; 9. First connecting plate; 10. Second connecting plate; 11. Telescopic sleeve; 12. Telescopic rod; 13. First spring; 14. First push plate; 15. Second push plate; 16. Second spring; 17. Through hole; 18. Slide rod; 19. Trapezoidal block; 20. Fixing plate; 21. Support plate; 22. Motor; 23. Rotating shaft; 24. Cam. Detailed Implementation
[0034] The following is in conjunction with the appendix Figure 1 - Figure 6 This application will be described in further detail.
[0035] In this application, the terms "upper," "lower," "left," "right," "front," "rear," "top," "bottom," "inner," "outer," "middle," "vertical," and "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are primarily for the purpose of better describing this application and its embodiments, and are not intended to limit the indicated device, element, or component to having a specific orientation, or to be constructed and operated in a specific orientation.
[0036] Example 1: This example provides an electronic belt scale calibration device, including:
[0037] The fixed frame 1 is "n" shaped. A hydraulic lifting rod 5 is fixedly installed on the top of the inner wall of the fixed frame 1. A connecting frame 6 is fixedly connected to the output end of the hydraulic lifting rod 5. The connecting frame 6 is "n" shaped. A strong magnetic magnet 7 is fixedly connected to the top of the inner wall of the connecting frame 6. A weight plate 8 is provided at the bottom of the strong magnetic magnet 7. A first connecting plate 9 and a second connecting plate 10 are fixedly connected to the bottom of the connecting frame 6.
[0038] The first push plate 14 is disposed on one side of the first connecting plate 9, and the second push plate 15 is disposed on one side of the second connecting plate 10. The first connecting plate 9 and the second connecting plate 10 are slidably installed on the inner wall of the fixed frame 1. A through hole 17 is opened on one side of the first connecting plate 9, and a slide rod 18 is slidably installed inside the through hole 17.
[0039] A reciprocating moving component is disposed on one side of the first connecting plate 9 and is used to drive the first push plate 14 to reciprocate.
[0040] The hydraulic lifting rod 5 can drive the "n"-shaped connecting frame 6 to move up and down, thereby adjusting the relative height between the strong magnetic magnet 7 and the weight plate 8 below, adapting to the initial positioning requirements of different verification scenarios. The strong magnetic magnet 7 fixes the weight plate 8 by magnetic adsorption, ensuring its stable suspension. The sliding rod 18 in the through hole 17 provides guidance for subsequent reciprocating movement. The two "C"-shaped housings 2 at the bottom of the fixing frame 1 are connected to the pressure block 4 by the threaded rod 3. Rotating the threaded rod 3 can push the pressure block 4 to slide along the inner wall of the housing 2 and press against the mounting surface, realizing the overall fixation of the device.
[0041] The motor 22 drives the rotating shaft 23 to rotate. Through the set reciprocating moving component, the weight plate 8 can be pushed to achieve reciprocating motion. Through the above structure, the weight plate 8 can be pushed to reciprocate, thereby simulating dynamic load when calibrating the belt scale. This makes up for the limitation that static weights can only test constant loads, and can more realistically reflect the dynamic response characteristics of the equipment. It can effectively detect measurement errors that cannot be captured by static calibration, thereby improving the accuracy and reliability of calibration results, ensuring that the equipment maintains high-precision measurement in actual operation, and thus facilitating the use of the staff.
[0042] Example 2: This example provides an electronic belt scale calibration device. In addition to the technical solutions of the above examples, it also has the following technical features: two symmetrically distributed telescopic sleeves 11 are fixedly connected to one side of the first connecting plate 9 and the second connecting plate 10. Telescopic rods 12 are slidably installed inside the four telescopic sleeves 11. Two telescopic rods 12 are fixedly connected to one side of the first push plate 14, and the other two telescopic rods 12 are fixedly connected to one side of the second push plate 15.
[0043] The first connecting plate 9 and the first push plate 14 can be fixedly connected by the telescopic sleeve 11 and the telescopic rod 12, and the second connecting plate 10 and the second push plate 15 can be fixedly connected.
[0044] Example 3: This example provides an electronic belt scale calibration device. In addition to the technical solutions of the above examples, it also has the following technical features: two symmetrically distributed first springs 13 are provided on one side of the first connecting plate 9 and the second connecting plate 10. Two of the first springs 13 are fixedly connected to one side of the first push plate 14, and the other two first springs 13 are fixedly connected to one side of the second push plate 15. The four first springs 13 are respectively sleeved on the outside of the four telescopic sleeves 11 and the four telescopic rods 12. Three second springs 16 are provided on one side of the second connecting plate 10. The three second springs 16 are all fixedly connected to one side of the second push plate 15.
[0045] The first spring 13 and the second spring 16 are designed to make the first push plate 14 and the second push plate 15 spring back.
[0046] Example 4: This example provides an electronic belt scale calibration device. In addition to the technical solutions of the above examples, it also has the following technical features: two fixed plates 20 are fixedly connected to one side of the first connecting plate 9, and the two fixed plates 20 are rotatably connected to the same rotating shaft 23. A motor 22 is provided on one side of one of the fixed plates 20, and the output end of the motor 22 is fixedly connected to the rotating shaft 23.
[0047] The rotating shaft 23 can be installed using two fixed plates 20. By starting the motor 22, the output end of the motor 22 drives the rotating shaft 23 to rotate.
[0048] Example 5: This example provides an electronic belt scale calibration device. In addition to the technical solutions of the above examples, it also has the following technical features: the reciprocating moving component includes a trapezoidal block 19, which is fixedly connected to one side of the slide rod 18. A plurality of equidistantly distributed cams 24 are fixedly sleeved on the outside of the rotating shaft 23, and the plurality of cams 24 are adapted to the trapezoidal block 19.
[0049] Among them, multiple cams 24 on the rotating shaft 23 rotate with the shaft and periodically push the trapezoidal block 19. The trapezoidal block 19 drives the slide rod 18 to slide in the through hole 17, thereby pushing the first push plate 14.
[0050] Example 6: This example provides an electronic belt scale calibration device. In addition to the technical solutions of the above examples, it also has the following technical features: a support plate 21 is fixedly connected to one side of a fixed plate 20, and a motor 22 is fixedly mounted on the support plate 21.
[0051] The support plate 21 ensures that the motor 22 will not rotate during operation.
[0052] Example 7: This example provides an electronic belt scale calibration device. In addition to the technical solutions of the above examples, it also has the following technical features: the bottom of the fixed frame 1 is fixedly connected to two symmetrically distributed housings 2. Both housings 2 are "C" shaped. The top of both housings 2 is threadedly connected to a threaded rod 3. Both threaded rods 3 penetrate into the interior of the housings 2. The bottom of both threaded rods 3 is fixedly connected to a pressure block 4. The two pressure blocks 4 are slidably installed on one side of the inner wall of the two housings 2 respectively.
[0053] Among them, the two "C"-shaped housings 2 at the bottom of the fixing frame 1 are connected to the pressure block 4 through the threaded rod 3. Rotating the threaded rod 3 can push the pressure block 4 to slide along the inner wall of the housing 2 and press against the mounting surface to achieve the overall fixation of the device.
[0054] Working principle: This device uses an "n"-shaped fixed frame 1 as the basic support structure. The hydraulic lifting rod 5 fixedly installed on the top of its inner wall can drive the "n"-shaped connecting frame 6 to move up and down, thereby adjusting the relative height between the strong magnetic magnet 7 and the weight plate 8 below, adapting to the initial positioning requirements of different calibration scenarios. The strong magnetic magnet 7 fixes the weight plate 8 by magnetic adsorption, ensuring its stable suspension. At the same time, the first connecting plate 9 and the second connecting plate 10 at the bottom of the connecting frame 6 are slidably installed on the inner wall of the fixed frame 1. The sliding rod 18 in the through hole 17 provides guidance for subsequent reciprocating movement. The two "C"-shaped shells 2 at the bottom of the fixed frame 1 are connected to the pressure block 4 through the threaded rod 3. Rotating the threaded rod 3 can push the pressure block 4 to slide along the inner wall of the shell 2 and press against the mounting surface, realizing the overall fixation of the device.
[0055] The start motor 22 drives the rotating shaft 23 to rotate. Multiple cams 24 on the rotating shaft 23 rotate with the shaft and periodically push the trapezoidal block 19. The trapezoidal block 19 drives the slide rod 18 to slide in the through hole 17, thereby pushing the first push plate 14. The first push plate 14 transmits the driving force to the first connecting plate 9 through the telescopic sleeve 11, the telescopic rod 12 and the sleeved first spring 13, so that it slides back and forth along the inner wall of the fixed frame 1. At the same time, the second connecting plate 10 moves synchronously under the synergistic action of the corresponding telescopic sleeve 11, the telescopic rod 12 and the second spring 16, and finally pushes the weight plate 8 to achieve reciprocating motion. With the above structure, the weight plate 8 can be pushed to reciprocate, thereby simulating dynamic load when calibrating the belt scale. This makes up for the limitation that static weights can only test constant loads, and can more realistically reflect the dynamic response characteristics of the equipment. It can effectively detect measurement errors that cannot be captured by static calibration, thereby improving the accuracy and reliability of the calibration results, ensuring that the equipment maintains high-precision measurement in actual operation, and thus facilitating the use of the staff.
[0056] The embodiments of this application have been described above with reference to the accompanying drawings. Unless otherwise specified, the embodiments and features in the embodiments of this application can be combined with each other. This application is not limited to the specific embodiments described above. The specific embodiments described above are merely illustrative and not restrictive. Those skilled in the art can make many other forms under the guidance of this application without departing from the spirit and scope of the claims, and all of these forms are within the protection scope of this application.
Claims
1. An electronic belt scale verification apparatus, characterized by, include: A fixed frame (1) is "n" shaped. A hydraulic lifting rod (5) is fixedly installed on the top of the inner wall of the fixed frame (1). A connecting frame (6) is fixedly connected to the output end of the hydraulic lifting rod (5). The connecting frame (6) is "n" shaped. A strong magnetic magnet (7) is fixedly connected to the top of the inner wall of the connecting frame (6). A weight plate (8) is provided at the bottom of the strong magnetic magnet (7). A first connecting plate (9) and a second connecting plate (10) are fixedly connected to the bottom of the connecting frame (6). The first push plate (14) is disposed on one side of the first connecting plate (9), and the second push plate (15) is disposed on one side of the second connecting plate (10). The first connecting plate (9) and the second connecting plate (10) are slidably installed on the inner wall of the fixed frame (1). A through hole (17) is opened on one side of the first connecting plate (9), and a slide rod (18) is slidably installed inside the through hole (17). A reciprocating moving component is disposed on one side of the first connecting plate (9) and is used to drive the first push plate (14) to reciprocate.
2. The electronic belt scale verification apparatus of claim 1, wherein, Two symmetrically distributed telescopic sleeves (11) are fixedly connected to one side of the first connecting plate (9) and the second connecting plate (10). Telescopic rods (12) are slidably installed inside the four telescopic sleeves (11). Two of the telescopic rods (12) are fixedly connected to one side of the first push plate (14), and the other two telescopic rods (12) are fixedly connected to one side of the second push plate (15).
3. An electronic belt scale verification device according to claim 2, wherein, Two symmetrically distributed first springs (13) are provided on one side of both the first connecting plate (9) and the second connecting plate (10). Two of the first springs (13) are fixedly connected to one side of the first push plate (14), and the other two first springs (13) are fixedly connected to one side of the second push plate (15). The four first springs (13) are respectively sleeved on the outside of the four telescopic sleeves (11) and the four telescopic rods (12). Three second springs (16) are provided on one side of the second connecting plate (10), and the three second springs (16) are all fixedly connected to one side of the second push plate (15).
4. The electronic belt scale verification apparatus of claim 1, wherein, Two fixing plates (20) are fixedly connected to one side of the first connecting plate (9). The two fixing plates (20) are rotatably connected to the same rotating shaft (23). A motor (22) is provided on one side of one of the fixing plates (20). The output end of the motor (22) is fixedly connected to the rotating shaft (23).
5. An electronic belt scale verification apparatus according to claim 4, wherein, The reciprocating motion component includes a trapezoidal block (19), which is fixedly connected to one side of the slide rod (18). The rotating shaft (23) is fitted with a plurality of equally spaced cams (24), which are adapted to the trapezoidal block (19).
6. An electronic belt scale verification apparatus according to claim 4, wherein, One of the fixed plates (20) is fixedly connected to a support plate (21) on one side, and the motor (22) is fixedly mounted on the support plate (21).
7. The electronic belt scale verification apparatus of claim 1, wherein, The bottom of the fixed frame (1) is fixedly connected to two symmetrically distributed shells (2). Both shells (2) are "C" shaped. The top of both shells (2) is threaded with threaded rods (3). Both threaded rods (3) penetrate into the interior of the shells (2). The bottom of both threaded rods (3) is fixedly connected with pressure blocks (4). The two pressure blocks (4) are slidably installed on one side of the inner wall of the two shells (2).