A device for testing the atomization effect of a double-medium nozzle
Patent Information
- Application Number
- CN202521369159.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-01
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-07-01
AI Technical Summary
[0003]鉴于此,本实用新型的目的在于提供一种双介质喷嘴雾化效果效验装置,其能够解决实际生产中双介质喷嘴的雾化效果测试难度大且观察效果不佳,现有技术中又缺乏能够有效模拟实际工况,对双介质喷嘴的雾化效果进行精准效验,并可获得最佳喷嘴角度、控制压力和流量参数的装置的技术问题
1、本实用新型具有结构设计合理,实用性强,操作便捷,效验精度高等特点,本实用新型能够有效模拟实际工况,对双介质喷嘴的雾化效果进行精准效验,并可获得最佳喷嘴角度、控制压力和流量参数;
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Figure CN224772561U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of tobacco equipment accessories, and in particular to a dual-medium nozzle atomization effect verification device. Background Technology
[0002] In the tobacco processing industry, the flavoring process is a crucial step. The tobacco shreds are evenly loosened by the rotation of the drum, and the flavoring agents are atomized by compressed air through a dual-media nozzle and evenly sprayed onto the surface of the tobacco shreds, thus achieving the flavoring process. However, current flavoring processes face several challenges in controlling the atomization effect of the dual-media nozzles: the compressed air pressure and nozzle gap directly affect the atomization effect, consequently impacting the uniformity of flavoring. If the atomization pressure is too low, the liquid atomization is incomplete, hindering the tobacco shreds' adsorption of the liquid and easily resulting in wet clumps of tobacco. If the atomization pressure is too high, the sprayed liquid mist will disperse the material, reaching the inner wall of the drum and causing a large amount of tobacco shreds to adhere to the drum wall. Furthermore, under excessively high atomization pressure, the liquid droplet size is too small, and the dispersed droplets are easily discharged under negative pressure by the dehumidifying fan, resulting in liquid waste. Furthermore, during production, the nozzle's spray distance, atomization radius, atomization effect, and whether there is any dripping from the nozzle cannot be observed. Currently, the only way to test the nozzle's atomization effect is to use water during production maintenance and cleaning time, and observe it from outside the roller. This process requires multiple people to work together, posing certain safety hazards. Moreover, due to the enclosed environment of roller-type equipment, the observation window is very short, making it impossible to clearly observe the atomization effect. If the atomization effect is poor during production, it directly affects the product's process quality, causing serious quality risks and hidden dangers. Existing technology lacks a device that can effectively simulate actual working conditions, accurately verify the atomization effect of dual-media nozzles, and adjust the nozzle angle, control pressure, and flow rate. This makes it difficult to meet the needs of precise control and detection of the atomization effect of dual-media nozzles in the tobacco processing and flavoring process. Utility Model Content
[0003] Therefore, the purpose of this utility model is to provide a dual-medium nozzle atomization effect verification device, which can solve the technical problems of the difficulty in testing the atomization effect of dual-medium nozzles in actual production and the poor observation effect. Furthermore, the existing technology lacks a device that can effectively simulate actual working conditions, accurately verify the atomization effect of dual-medium nozzles, and obtain the optimal nozzle angle, control pressure, and flow parameters.
[0004] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows: A dual-media nozzle atomization effect testing device includes a frame body and a piping mechanism and an atomization testing mechanism disposed therein. The main frame includes a main chamber and a spray chamber and an atomizing chamber arranged side by side on its top. The main chamber includes a main chamber body and a main chamber door. The top of the main chamber body is provided with a mounting hole I. The spray chamber includes a spray chamber body and a rear door. The surface of the spray chamber body is provided with a mounting hole II and a medium nozzle. The atomizing chamber includes an atomizing body. The piping system is located in the main compartment and includes a liquid storage pipeline and an air compressor pipeline located beside it. The liquid storage pipeline includes a liquid storage tank with an outlet. The liquid storage tank is connected in sequence to a ball valve I, a filter, a feed pump, a flow meter, and a liquid pressure gauge via the pipeline. The feed pump is connected to an overflow pipeline, which is equipped with a ball valve II and an overflow valve. The air compressor pipeline includes an air source interface and a pressure regulating valve and an air pressure gauge connected in sequence to it via the pipeline. The atomization testing mechanism includes a dual-media nozzle, which is installed inside the spray chamber via an adjustable nozzle base. The dual-media nozzle is connected to a liquid storage pipeline and an air compressor pipeline via pipelines. The adjustable nozzle base includes a base and a yaw angle adjustment component, a pitch angle adjustment component, and a nozzle fastening component disposed on its surface. The yaw angle adjustment component includes a yaw angle adjustment screw, a yaw angle mark, an angle scale, and a yaw angle adjustment knob. The pitch angle adjustment component includes a pitch angle adjustment screw, a pitch angle adjustment nut, an arc-shaped slide, a pitch angle adjustment knob, and a pitch scale. The nozzle fastening component includes a fastening plate and a fastening seat.
[0005] As an improvement to the above technical solution, the front end of the main chamber is hinged to the main chamber door, the surface of the main chamber door is provided with a main chamber handle, and the top surface of the main chamber is provided with several mounting holes I located inside the spray chamber.
[0006] As an improvement to the above technical solution, the spray chamber is located on the top left side of the main chamber. The spray chamber body is fixedly connected to the top surface of the main chamber body. The rear end of the spray chamber body is hinged to a rear door. The surface of the rear door is provided with a spray chamber handle. The top surface of the spray chamber body is provided with several mounting holes II for installing liquid pressure gauges and air pressure gauges. A medium nozzle is opened on the side wall of the spray chamber body near the atomizing chamber. Through the medium nozzle, the mist outlet end of the dual-medium nozzle can be extended into the atomizing chamber to one end, so as to observe whether there is any dripping phenomenon in the dual-medium nozzle.
[0007] As an improvement to the above technical solution, the atomizing chamber is located at the top right side of the main chamber, the atomizing body is hinged to the top surface of the main chamber, and an atomizing handle is provided on the outer surface of the atomizing body.
[0008] As an improvement to the above technical solution, the storage tank is provided with an external water source interface, the water outlet is located at the bottom of the storage tank, the feeding pump is provided with a feeding inlet end and a feeding outlet end, one end of the overflow pipe is connected to the feeding outlet end of the feeding pump, and the other end of the overflow pipe is connected to the feeding inlet end of the feeding pump.
[0009] As an improvement to the above technical solution, the flow meter is provided with a metering outlet end, which is connected to a liquid pressure gauge and a dual-medium nozzle through pipelines.
[0010] As an improvement to the above technical solution, the air source interface of the compressed air pipeline is used to connect to compressed air provided by external equipment, and the pressure regulating valve is provided with a pressure regulating outlet end. The pressure regulating outlet end of the pressure regulating valve is connected to an air pressure gauge and a dual-medium nozzle through a pipeline.
[0011] As an improvement to the above technical solution, the base is fixedly connected to the inner wall surface of the spray chamber near the medium nozzle. A yaw angle indicator is provided on the front end of the yaw angle adjusting screw, and an angle scale is provided on the front side of the yaw angle indicator on the surface of the base. The bottom end of the yaw angle adjusting screw penetrates the surface of the base and is fastened to the surface of the base via a gasket and a yaw angle adjusting knob. The top end of the yaw angle adjusting screw is hinged to the bottom end of the nozzle fastening assembly. The bottom end of the pitch angle adjusting screw passes sequentially through the pitch angle adjusting nut and the base. The surface has an arc-shaped groove and is fastened to the surface of the base by a shim and a pitch angle adjustment knob. The surface of the pitch angle adjustment screw is provided with a pitch scale. The top of the pitch angle adjustment screw is hinged to the bottom of the nozzle fastening assembly. The bottom surface of the fastening plate is hinged to the top of the yaw angle adjustment screw and the pitch angle adjustment screw respectively. Two fastening seats are arranged side by side on the surface of the fastening plate. The fastening seat includes a lower end seat and an upper end seat bolted to it. The dual-medium nozzle is fastened in the space enclosed by the lower end seat and the upper end seat.
[0012] Compared with the prior art, the technical solution described in this utility model has the following beneficial effects: 1. This utility model has the characteristics of reasonable structural design, strong practicality, convenient operation and high verification accuracy. This utility model can effectively simulate actual working conditions, accurately verify the atomization effect of dual-media nozzles, and obtain the best nozzle angle, control pressure and flow parameters. This invention involves installing a dual-media nozzle requiring verification onto an adjustable nozzle base to adjust the yaw and pitch angles. By introducing test liquid and compressed air into the liquid storage pipeline and compressed air pipeline, the spray distance, atomization radius, atomization effect, and whether there is any dripping from the nozzle are observed. The feed pump and pressure regulating valve are adjusted in real time to ensure that the atomization state of the test liquid sprayed from the dual-media nozzle and atomized by compressed air reaches the optimal requirements to obtain the best parameters, thus completing the verification process. The dual-media nozzle is then installed on the corresponding fragrance equipment, and the nozzle angle, gas pressure, and liquid pressure are adjusted to the optimal parameters according to the verification results. This avoids product quality problems caused by poor atomization effect of the dual-media nozzle, reduces safety hazards, and solves the problem of difficult testing and poor observation of fragrance atomization effect in the fragrance process, which leads to difficult debugging of dual-media nozzles. Other beneficial effects of this invention will be further explained in the following specific embodiments. Attached Figure Description
[0013] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. Figure 1 This is a schematic diagram A of the internal structure of the present invention; Figure 2 This is a schematic diagram (B) of the internal structure of the present invention; Figure 3 This is a schematic diagram A of the main frame structure of this utility model; Figure 4 This is a schematic diagram (B) of the main frame structure of this utility model; Figure 5 This is a schematic diagram A of the adjustable nozzle base structure of this utility model; Figure 6 This is a schematic diagram (B) of the adjustable nozzle base structure of this utility model; The components include: 1. Main chamber body; 2. Main chamber door; 3. Spray chamber body; 4. Rear door; 5. Mounting hole II; 6. Atomizer; 7. Liquid storage tank; 8. Water outlet; 9. Ball valve I; 10. Filter; 11. Feed pump; 12. Flow meter; 13. Liquid pressure gauge; 14. Ball valve II; 15. Overflow valve; 16. Air source interface; 17. Pressure regulating valve; 18. Air pressure gauge; 19. Dual-media nozzle; 20. 1. Adjustable nozzle base; 2001. Base; 2002. Yaw angle adjustment screw; 2003. Yaw angle indicator; 2004. Angle scale; 2005. Yaw angle adjustment knob; 2006. Pitch angle adjustment screw; 2007. Pitch angle adjustment nut; 2008. Arc-shaped slide; 2009. Pitch angle adjustment knob; 2010. Pitch scale; 2011. Fastening plate; 2012. Fastening seat. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0015] In the description of this utility model, it should be understood that the terms "above", "below", "front", "back", "left", "right", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0016] In this utility model, unless otherwise explicitly specified and limited, the terms "setting," "installing," "connecting," "linking," "fixing," and "communicating" should be interpreted broadly. For example, they can refer to fixed connections or detachable connections; they can refer to mechanical connections; they can refer to direct connections or indirect connections through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0017] like Figures 1 to 6 As shown, this utility model provides a device for verifying the atomization effect of a dual-media nozzle. It includes the main frame and the piping system and atomization testing mechanism located within it. The main frame includes a main chamber and a spray chamber and an atomizing chamber arranged side by side on its top. The main chamber includes a main chamber body 1 and a main chamber door 2. The top of the main chamber body 1 is provided with an installation hole I. The spray chamber includes a spray chamber body 3 and a rear door 4. The surface of the spray chamber body 3 is provided with an installation hole II 5 and a medium nozzle. The atomizing chamber includes an atomizing body 6. The piping system is located in the main compartment. The piping system includes a liquid storage pipeline and an air compressor pipeline located next to it. The liquid storage pipeline includes a liquid storage tank 7, which is provided with a water outlet 8. The liquid storage tank 7 is connected in sequence to a ball valve I 9, a filter 10, a feed pump 11, a flow meter 12, and a liquid pressure gauge 13 through the pipeline. The feed pump 11 is connected to an overflow pipeline, which is provided with a ball valve II 14 and an overflow valve 15. The air compressor pipeline includes an air source interface 16 and a pressure regulating valve 17 and an air pressure gauge 18 connected in sequence through the pipeline. The atomization testing mechanism includes a dual-medium nozzle 19, which is installed inside the spray chamber via an adjustable nozzle base 20. The dual-medium nozzle 19 is connected to a liquid storage pipeline and an air compressor pipeline via pipelines. The adjustable nozzle base 20 includes a base 2001 and a yaw angle adjustment component, a pitch angle adjustment component, and a nozzle fastening component disposed on its surface. The yaw angle adjustment component includes a yaw angle adjustment screw 2002, a yaw angle mark 2003, an angle scale 2004, and a yaw angle adjustment knob 2005. The pitch angle adjustment component includes a pitch angle adjustment screw 2006, a pitch angle adjustment nut 2007, an arc-shaped slide 2008, a pitch angle adjustment knob 2009, and a pitch scale 2010. The nozzle fastening component includes a fastening plate 2011 and a fastening seat 2012.
[0018] In this embodiment, the main frame provides basic support for the entire device components. The front end of the main chamber 1 is hinged to the main chamber door 2. The surface of the main chamber door 2 is provided with a main chamber handle. Opening the main chamber door 2 through the main chamber handle facilitates the installation, inspection and maintenance of the pipeline mechanism inside the main chamber, providing convenient operating space. The top surface of the main chamber 1 has several mounting holes I located inside the spray chamber, so that the pipelines connecting the liquid pressure gauge 13, the air pressure gauge 18 and the dual-medium nozzle 19 can extend into the spray chamber from the main chamber.
[0019] Preferably, the number of mounting holes I is set to four, one for connecting the pipeline to the liquid pressure gauge 13, another for connecting the pipeline to the air pressure gauge 18, and the remaining two for connecting the pipeline to the dual-medium nozzle 19.
[0020] In this embodiment, the spray chamber is located on the top left side of the main chamber. The spray chamber body 3 is fixedly connected to the top surface of the main chamber body 1. The rear end of the spray chamber body 3 is hinged to a rear door 4. The surface of the rear door 4 is provided with a spray chamber handle. Opening the spray chamber through the spray chamber handle facilitates the installation of the dual-medium nozzle 19 on the adjustable nozzle base 20. It is convenient to adjust the yaw angle and pitch angle of the dual-medium nozzle 19 through the yaw angle adjustment component and the pitch angle adjustment component. The top surface of the spray chamber body 3 is provided with several mounting holes II5 for installing liquid pressure gauge 13 and air pressure gauge 18, so that the liquid pressure gauge 13 and air pressure gauge 18 are placed on the outer surface of the spray chamber body 3, so as to observe the data on the liquid pressure gauge 13 and air pressure gauge 18 in real time. A medium nozzle is opened on the side wall of the spray chamber body 3 near the atomizing chamber. Through the medium nozzle, the mist outlet end of the dual-medium nozzle 19 can be extended into the atomizing chamber to a certain distance, so as to observe whether there is any dripping phenomenon of the dual-medium nozzle 19.
[0021] Preferably, there are two mounting holes II5.
[0022] In this embodiment, the atomizing chamber is located at the top right of the main chamber. The atomizing body 6 is hinged to the top surface of the main chamber 1. An atomizing handle is provided on the outer surface of the atomizing body 6. The atomizing chamber can be flipped open through the atomizing handle to facilitate observation of the atomization state of the test liquid after being atomized by compressed air.
[0023] In this embodiment, the liquid storage pipeline guides the atomized medium to the dual-media nozzle 19 with appropriate flow rate and pressure. The liquid storage tank 7 stores the test liquid and is equipped with an external water source interface to allow the test liquid to be injected into the liquid storage tank 7 through the external water source interface. The water outlet 8 is located at the bottom of the liquid storage tank 7, through which the test liquid in the liquid storage tank 7 can be discharged. The ball valve I9 can control the flow of the test liquid, making it convenient to cut off the pipeline when debugging, maintaining or replacing the test liquid in the liquid storage pipeline. The filter 10 can filter out impurities in the test liquid, preventing impurities from entering the dual-media nozzle 19 and causing blockage, affecting the atomization effect and the normal operation of the device. The feed pump 11 can provide power for the delivery of the test liquid and can accurately control the delivery amount of the test liquid as needed. The flow meter 12 can display the flow rate of the test liquid in real time, making it easy to monitor the delivery status of the test liquid. The liquid pressure gauge 13 can monitor the pressure in the liquid storage pipeline in real time, ensuring that the test liquid enters the dual-media nozzle 19 at an appropriate pressure.
[0024] In this embodiment, the feeding pump 11 is provided with a feeding inlet and a feeding outlet. One end of the overflow pipe is connected to the feeding outlet of the feeding pump 11, and the other end of the overflow pipe is connected to the feeding inlet of the feeding pump 11. The ball valve II 14 in the overflow pipe can control the opening and closing of the overflow pipe, and the overflow valve 15 has the function of unloading and protecting the pipe. When the test ends, first stop the injection of compressed air, close the ball valve I 9, and then open the ball valve II 14 and the overflow valve 15 to release the pressure in the storage pipe.
[0025] In this embodiment, the flow meter 12 is provided with a metering outlet end, which is connected to the liquid pressure gauge 13 and the dual-medium nozzle 19 through pipelines.
[0026] In this embodiment, the compressed air pipeline has the function of guiding compressed air to the dual-medium nozzle 19 at a suitable pressure. The air source interface 16 of the compressed air pipeline is used to connect to compressed air provided by external equipment. The pressure regulating valve 17 can regulate the pressure of the compressed air entering the compressed air pipeline so that the pressure of the compressed air meets the requirements of atomization. The pressure regulating valve 17 is provided with a pressure regulating outlet end. The pressure regulating outlet end of the pressure regulating valve 17 is connected to the air pressure gauge 18 and the dual-medium nozzle 19 through pipelines respectively. The air pressure gauge 18 can monitor the pressure value of the compressed air in real time, which is convenient for accurate adjustment and monitoring.
[0027] In this embodiment, the base 2001 is fixedly connected to the inner wall surface of the spray chamber 3 near the medium nozzle to provide stable support. A yaw angle indicator 2003 is provided on the front end face of the yaw angle adjusting screw 2002. An angle scale 2004 located on the surface of the base 2001 is provided on the front side of the yaw angle indicator 2003. The bottom end of the yaw angle adjusting screw 2002 penetrates the surface of the base 2001 and is fastened to the surface of the base 2001 through a gasket and a yaw angle adjusting knob 2005. The top end of the yaw angle adjusting screw 2002 is hinged to the bottom end of the nozzle fastening assembly. When it is necessary to adjust the yaw angle... When adjusting the angle of the dual-medium nozzle 19 in the horizontal direction, loosen the yaw angle adjustment knob 2005 and rotate the yaw angle adjustment screw 2002 so that the yaw angle mark 2003 points to a certain angle value on the surface of the angle scale 2004. Tighten the yaw angle adjustment knob 2005 to complete the angle adjustment of the dual-medium nozzle 19 in the horizontal direction. The bottom end of the pitch angle adjustment screw 2006 passes through the pitch angle adjustment nut 2007 and the arc-shaped sliding groove 2008 opened on the surface of the base 2001 in sequence, and is fastened to the base 2001 by a gasket and the pitch angle adjustment knob 2009. The arc-shaped groove 2008 on the surface ensures smooth operation of the yaw angle adjustment component. The surface of the pitch angle adjustment screw 2006 is equipped with a pitch scale 2010. The top of the pitch angle adjustment screw 2006 is hinged to the bottom of the nozzle fastening component. When it is necessary to adjust the angle of the dual-medium nozzle 19 in the vertical direction, loosen the pitch angle adjustment knob 2009 and then rotate the pitch angle adjustment nut 2007, so that the pitch angle adjustment nut 2007 is rotated to a certain angle value on the surface of the pitch scale 2010. Tighten the pitch angle adjustment knob 2009 to complete the dual-medium spray adjustment. The nozzle 19 is adjusted in the vertical direction. The bottom end of the fastening plate 2011 is hinged to the top of the yaw angle adjusting screw 2002 and the pitch angle adjusting screw 2006 respectively. Two fastening seats 2012 are arranged side by side on the surface of the fastening plate 2011. The fastening seat 2012 includes a lower end seat and an upper end seat bolted to it. The dual-medium nozzle 19 is fastened in the space enclosed by the lower end seat and the upper end seat, thus firmly fixing it in the angle position where the yaw angle and pitch angle are adjusted. This prevents the dual-medium nozzle 19 from shaking or shifting during the test, ensuring the reliability of the test data.
[0028] Based on the above, the specific working steps of this utility model include: Step S1: Open the main chamber door 2 of the main chamber, connect the external equipment providing compressed air to the air source interface 16 of the compressed air pipeline, confirm that the ball valve 1 is in the closed state, then inject the test liquid into the storage tank 7 through the external water source interface, confirm that the filter element is installed in the filter 10, open the rear door 4 of the spray chamber, flip open the atomizing body 6 of the atomizing chamber, clamp the dual-media nozzle 19 onto the fastening seat 2012 of the adjustable nozzle base 20 with bolts, loosen the yaw angle adjustment knob 2005 and rotate the yaw angle adjustment screw 2002 so that the yaw angle mark 2003 is adjusted. Point to a certain angle value on the surface of the angle scale 2004, tighten the yaw angle adjustment knob 2005 to complete the angle adjustment of the dual-medium nozzle 19 in the horizontal direction, loosen the pitch angle adjustment knob 2009 and then rotate the pitch angle adjustment nut 2007 so that the pitch angle adjustment nut 2007 is rotated to a certain angle value on the surface of the pitch scale 2010, tighten the pitch angle adjustment knob 2009 to complete the angle adjustment of the dual-medium nozzle 19 in the vertical direction, and finally align the mist outlet of the dual-medium nozzle 19 with the atomizing chamber at the media nozzle in a suitable orientation; Step S2: Compressed air is introduced into the compressed air pipeline. According to the test requirements, the air pressure is adjusted by the pressure regulating valve 17 to form compressed air. The value of the air pressure gauge 18 is observed to ensure that the pressure of the compressed air meets the atomization requirements. Then, the ball valve I9 is opened to introduce the test liquid into the storage pipeline. The feed pump 11 is started. The values of the flow meter 12 and the liquid pressure gauge 13 are observed. The feed pump 11 is adjusted to ensure that the flow rate and pressure of the test liquid are within a suitable range. The compressed air and the test liquid are transported to the dual-medium nozzle 19 through the pipeline. The mist outlet of the dual-medium nozzle 19 sprays the test liquid, which has been atomized by the compressed air, towards the opened atomization chamber. Step S3: Observe the atomization state of the test liquid after it is atomized by compressed air. Based on the observed atomization state, readjust the pressure regulating valve 17 and the feed pump 11 to make the atomization state of the test liquid meet the predetermined requirements. Record the flow rate value on the flow meter 12 and the pressure values on the air pressure gauge 18 and the liquid pressure gauge 13 at this time. Then, close the ball valve I9 to cut off the test liquid entering the storage pipeline, turn off the external equipment that provides compressed air to stop the delivery of compressed air, and then open the ball valve II 14 and the overflow valve 15 to release the pressure in the storage pipeline. Finally, open the outlet 8 at the bottom of the storage tank 7 to discharge the test liquid in the storage tank 7, thus completing the verification process.
[0029] Remove the dual-medium nozzle 19 and install it on the corresponding fragrance equipment. Adjust the nozzle angle, gas pressure, and liquid pressure according to the optimal parameters obtained in the verification process, namely yaw angle, pitch angle, flow rate, and pressure values on the air pressure gauge 18 and liquid pressure gauge 13, so as to avoid product quality problems caused by poor atomization effect of the dual-medium nozzle 19.
[0030] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A dual-media nozzle atomization effect testing device, characterized in that: This includes the main frame and the piping and atomization testing mechanisms located within it. The main frame includes a main chamber and a spray chamber and an atomizing chamber arranged side by side on its top. The main chamber includes a main chamber body and a main chamber door. The top of the main chamber body is provided with a mounting hole I. The spray chamber includes a spray chamber body and a rear door. The surface of the spray chamber body is provided with a mounting hole II and a medium nozzle. The atomizing chamber includes an atomizing body. The piping system is located in the main compartment and includes a liquid storage pipeline and an air compressor pipeline located beside it. The liquid storage pipeline includes a liquid storage tank with an outlet. The liquid storage tank is connected in sequence to a ball valve I, a filter, a feed pump, a flow meter, and a liquid pressure gauge via the pipeline. The feed pump is connected to an overflow pipeline, which is equipped with a ball valve II and an overflow valve. The air compressor pipeline includes an air source interface and a pressure regulating valve and an air pressure gauge connected in sequence to it via the pipeline. The atomization testing mechanism includes a dual-media nozzle, which is installed inside the spray chamber via an adjustable nozzle base. The dual-media nozzle is connected to a liquid storage pipeline and an air compressor pipeline via pipelines. The adjustable nozzle base includes a base and a yaw angle adjustment component, a pitch angle adjustment component, and a nozzle fastening component disposed on its surface. The yaw angle adjustment component includes a yaw angle adjustment screw, a yaw angle mark, an angle scale, and a yaw angle adjustment knob. The pitch angle adjustment component includes a pitch angle adjustment screw, a pitch angle adjustment nut, an arc-shaped slide, a pitch angle adjustment knob, and a pitch scale. The nozzle fastening component includes a fastening plate and a fastening seat.
2. A device for testing the atomization effect of a dual medium nozzle according to claim 1, characterized in that: The front end of the main chamber is hinged to the main chamber door, the surface of the main chamber door is provided with a main chamber handle, and the top surface of the main chamber has several mounting holes I located inside the spray chamber.
3. A device for testing the atomization effect of a dual medium nozzle according to claim 1, characterized in that: The spray chamber is located on the top left side of the main chamber. The spray chamber body is fixedly connected to the top surface of the main chamber body. The rear end of the spray chamber body is hinged to a rear door. The surface of the rear door is provided with a spray chamber handle. The top surface of the spray chamber body is provided with several mounting holes II for installing liquid pressure gauges and air pressure gauges. A medium nozzle is opened on the side wall of the spray chamber body near the atomizing chamber. Through the medium nozzle, the mist outlet end of the dual medium nozzle can be extended into the atomizing chamber to a certain distance, so as to observe whether there is any dripping phenomenon in the dual medium nozzle.
4. The dual media nozzle atomization effect verification apparatus of claim 1, wherein: The atomizing chamber is located at the top right of the main chamber, and the atomizing body is hinged to the top surface of the main chamber. An atomizing handle is provided on the outer surface of the atomizing body.
5. The dual-medium nozzle atomization effect testing device according to claim 1, characterized in that: The storage tank is equipped with an external water source interface, and the water outlet is located at the bottom of the storage tank. The feeding pump is equipped with a feeding inlet and a feeding outlet. One end of the overflow pipe is connected to the feeding outlet of the feeding pump, and the other end of the overflow pipe is connected to the feeding inlet of the feeding pump.
6. A dual media nozzle atomization effect verification apparatus as defined in claim 1, wherein: The flow meter is equipped with a metering outlet, which is connected to a liquid pressure gauge and a dual-media nozzle via pipelines.
7. A device for testing the atomization of a dual media nozzle as defined in claim 1, wherein: The air source interface of the compressed air pipeline is used to connect to compressed air provided by external equipment. The pressure regulating valve is provided with a pressure regulating outlet end, which is connected to an air pressure gauge and a dual-medium nozzle through pipelines.
8. A dual media nozzle atomization effect verification apparatus as defined in claim 1, wherein: The base is fixedly connected to the inner wall of the spray chamber near the medium nozzle. The front end of the yaw angle adjusting screw is provided with a yaw angle mark, and the front side of the yaw angle mark is provided with an angle scale on the surface of the base. The bottom end of the yaw angle adjusting screw passes through the surface of the base and is fastened to the surface of the base by a shim and a yaw angle adjusting knob. The top end of the yaw angle adjusting screw is hinged to the bottom end of the nozzle fastening assembly. The bottom end of the pitch angle adjusting screw passes through the pitch angle adjusting nut and the arc-shaped sliding groove opened on the surface of the base in sequence, and is fastened to the surface of the base by a shim and a pitch angle adjusting knob. The surface of the pitch angle adjusting screw is provided with a pitch scale. The top end of the pitch angle adjusting screw is hinged to the bottom end of the nozzle fastening assembly. The bottom end of the fastening plate is hinged to the top ends of the yaw angle adjusting screw and the pitch angle adjusting screw respectively. Two fastening seats are arranged side by side on the surface of the fastening plate. The fastening seat includes a lower end seat and an upper end seat bolted to it. The dual-medium nozzle is fastened in the space enclosed by the lower end seat and the upper end seat.