Automatic sampling device for rare earth recovery
Patent Information
- Application Number
- CN202520929592.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-13
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-05-13
AI Technical Summary
[0003]在现有的取样方式下虽然能够实现对稀土的取样,但是人工取样存在工作量大、重复性高、取样位置不确定和取样耗时久等缺陷
[0016] This utility model, through the coordinated design of the material blocking mechanism, sampling slide mechanism, quick-change tube assembly, and other components, enables the sampling device to automatically sample and collect rare earth elements during use. The cycle speed is relatively fast, significantly improving efficiency compared to manual sampling. At the same time, multiple sampling rods with different settings can sample rare earth bags of various thicknesses, exhibiting good adaptability, simple structure, low failure rate, and high reliability. It avoids the drawbacks of manual sampling, such as large workload, high repetition, uncertain sampling location, and long sampling time.
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Figure CN224772665U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of rare earth recycling technology, specifically to an automatic sampling device for rare earth recycling. Background Technology
[0002] Currently, in the rare earth recycling process at the factory, it is necessary to sample and collect bagged semi-fluid rare earths. The operation is mainly done manually. Workers use hooks to lift the bagged rare earths and then use sampling tools to puncture the rare earth bags to collect the samples. During collection, rods are used to squeeze out the rare earth samples.
[0003] While existing sampling methods can achieve rare earth sampling, manual sampling has drawbacks such as large workload, high repetition, uncertain sampling location, and long sampling time. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] The technical problem to be solved by this utility model is to provide an automatic sampling device for rare earth recycling that integrates material blocking, sampling, collection and discharging actions, in light of the current state of the technology.
[0006] (II) Technical Solution
[0007] This utility model is achieved through the following technical solution: This utility model proposes an automatic sampling device for rare earth recovery, including a bottom support frame. A collection component is installed at the top center of the bottom support frame. The collection component includes a second buffer seat, a vertical quick clamp, a flow bar, a guide plate, a sampling cylinder support frame, and a collection box. A sampling cylinder support frame is installed at the four corners of the top of the bottom support frame. A material blocking mechanism is installed on one side of the sampling cylinder support frame. The material blocking mechanism includes a material blocking cylinder mounting seat, a material blocking cylinder, a double-ear hinge seat, a material blocking plate, and a fisheye bearing. A sampling slide mechanism is installed at the top of the sampling cylinder support frame on one side of the material blocking mechanism. The sampling slide mechanism includes a sampling cylinder, a floating joint, a connecting seat, a sampling sliding support seat, a linear guide rail, and a first buffer seat. A quick-change insertion tube assembly is installed at the bottom of the sampling sliding support seat. The quick-change insertion tube assembly includes a piston rod mounting plate, a bracing plate, a pushing cylinder, a sampling rod, a piston rod, and a piston.
[0008] Furthermore, the sampling cylinder support frame is installed at the top center of the bottom support frame, there are two guide plates, which are symmetrically installed on both sides of the top of the sampling cylinder support frame, and there are two flow strips, which are symmetrically installed on the sampling cylinder support frame between the baffle plates.
[0009] Furthermore, the collection box is mounted on the flow bar, the vertical quick clamp is mounted on one of the guide plates, and the second buffer seat is mounted on one side of the sampling cylinder support frame.
[0010] Furthermore, the baffle cylinder mounting base is installed on one side of the top of the sampling cylinder support frame, the baffle cylinder is installed on the baffle cylinder mounting base, the telescopic part of the baffle cylinder is connected to the baffle plate through the fisheye bearing, the rotating part of the baffle plate is equipped with the double-ear hinge seat, and the buffer pad is also installed on the upper part of the baffle plate.
[0011] Furthermore, the sampling cylinder is installed on one side of the top of the sampling cylinder support frame, and the telescopic part of the sampling cylinder is connected to the connecting seat through the floating joint. The connecting seat is connected to the sampling sliding support seat. Two linear guide rails are symmetrically installed on the sampling cylinder support frame on both sides of the sampling sliding support seat. A buffer seat is installed at the end of each of the linear guide rails on the sampling sliding support seat.
[0012] Furthermore, the pushing cylinder is installed at the bottom end of the sampling sliding support, the piston rod mounting plate is connected to the telescopic part of the pushing cylinder, the inclined brace is installed on one side wall of the piston rod mounting plate, the piston rod is installed on the lower part of one side wall of the piston rod mounting plate, and the sampling rod is a tubular structure, which is sleeved on the outside of the piston rod.
[0013] Furthermore, a piston is installed at the end of the piston rod, and the piston has a built-in sealing ring.
[0014] (III) Beneficial Effects
[0015] Compared with the prior art, this utility model has the following advantages:
[0016] This utility model, through the coordinated design of the material blocking mechanism, sampling slide mechanism, quick-change tube assembly, and other components, enables the sampling device to automatically sample and collect rare earth elements during use. The cycle speed is relatively fast, significantly improving efficiency compared to manual sampling. At the same time, multiple sampling rods with different settings can sample rare earth bags of various thicknesses, exhibiting good adaptability, simple structure, low failure rate, and high reliability. It avoids the drawbacks of manual sampling, such as large workload, high repetition, uncertain sampling location, and long sampling time. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the structure of the automatic sampling device for rare earth recovery described in this utility model;
[0018] Figure 2This is a schematic diagram of the sampling slide mechanism in the automatic sampling device for rare earth recovery described in this utility model;
[0019] Figure 3 This is a front sectional view of the quick-change cannula assembly in the rare earth recovery automatic sampling device described in this utility model;
[0020] Figure 4 This is a schematic diagram of the material-blocking mechanism in the automatic sampling device for rare earth recycling described in this utility model;
[0021] Figure 5 This is a schematic diagram of the collection component in the automatic sampling device for rare earth recycling described in this utility model.
[0022] The annotations in the attached figures are explained as follows:
[0023] 1. Material blocking mechanism; 101. Material blocking cylinder mounting seat; 102. Material blocking cylinder; 103. Double-ear hinge seat; 104. Buffer pad; 105. Material blocking plate; 106. Fish-eye bearing; 2. Sampling slide mechanism; 201. Sampling cylinder; 202. Floating joint; 203. Connecting seat; 204. Sampling sliding support seat; 205. Linear guide rail; 206. Buffer seat one; 3. Quick-change tube assembly; 301. Piston rod mounting plate; 302. Diagonal brace plate; 303. Pushing cylinder; 304. Sampling rod; 305. Piston rod; 306. Piston; 4. Collection assembly; 401. Buffer seat two; 402. Vertical quick clamp; 403. Flow bar; 404. Sampling cylinder support frame; 405. Guide plate; 406. Collection box; 5. Bottom support frame. Detailed Implementation
[0024] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.
[0025] like Figures 1-5As shown, an automatic sampling device for rare earth recovery in this embodiment includes a bottom support frame 5. A collection component 4 is installed at the top center of the bottom support frame 5. The collection component 4 includes a buffer seat 401, a vertical quick clamp 402, a flow bar 403, a guide plate 405, a sampling cylinder support frame 404, and a collection box 406. A sampling cylinder support frame 404 is installed at the four corners of the top of the bottom support frame 5. A baffle mechanism 1 is installed on one side of the sampling cylinder support frame 404. The baffle mechanism 1 includes a baffle cylinder mounting seat 101, a baffle cylinder 102, a double-ear hinge seat 103, a baffle plate 105, and a fisheye bearing 106. A baffle is installed on the top of the sampling cylinder support frame 404 on one side of the baffle mechanism 1. The sampling slide mechanism 2 includes a sampling cylinder 201, a floating joint 202, a connecting seat 203, a sampling sliding support seat 204, a linear guide rail 205, and a buffer seat 206. A quick-change tube assembly 3 is installed at the bottom of the sampling sliding support seat 204. The quick-change tube assembly 3 includes a piston rod mounting plate 301, a bracing plate 302, a pushing cylinder 303, a sampling rod 304, a piston rod 305, and a piston 306. During sampling, the material blocking mechanism 1 blocks the rare earth bag at the sampling station. The sampling slide mechanism 2 drives the quick-change tube assembly 3 to perform sampling. After sampling, the quick-change tube assembly 3 squeezes the sample into the collection assembly 4, thereby realizing automatic sampling and collection of the sample.
[0026] like Figures 1-5 As shown, in this embodiment, the sampling cylinder support frame 404 is installed at the top center of the bottom support frame 5. There are two guide plates 405, which are symmetrically installed on both sides of the top of the sampling cylinder support frame 404. There are two flow bars 403, which are symmetrically installed on the sampling cylinder support frame 404 between the baffle plates 105. The collection box 406 is the main component for collecting samples after sampling. The collection box 406 is installed on the flow bars 403. The flow bars 403 can ensure the rapid sliding adjustment of the collection box 406 relative to the sampling cylinder support frame 404. The vertical quick clamp 402 is installed on one of the guide plates 405. The guide plate 405 can ensure the stable movement of the collection box 406 along the flow bars 403. The second buffer seat 401 is installed on one side of the sampling cylinder support frame 404. The second buffer seat 401 is a damping spring type buffer component, which is mainly used to buffer the collection box 406 during use.
[0027] like Figures 1-5As shown, in this embodiment, the baffle cylinder mounting base 101 is installed on one side of the top of the sampling cylinder support frame 404, and the baffle cylinder 102 is installed on the baffle cylinder mounting base 101. The telescopic part of the baffle cylinder 102 is connected to the baffle plate 105 through the fisheye bearing 106. The rotating part of the baffle plate 105 is equipped with a double-ear hinge seat 103. A buffer pad 104 is also installed on the upper part of the baffle plate 105. After the baffle cylinder 102 drives the baffle plate 105 to rotate, it will block the rare earth bag on the external conveyor belt under the action of the baffle plate 105, ensuring that the rare earth bag stays at the sampling station.
[0028] like Figures 1-5 As shown, in this embodiment, the sampling cylinder 201 is installed on one side of the top of the sampling cylinder support frame 404. The telescopic part of the sampling cylinder 201 is connected to the connecting seat 203 through the floating joint 202. The connecting seat 203 is connected to the sampling sliding support seat 204. Two linear guide rails 205 are symmetrically installed on both sides of the sampling sliding support seat 204 on the sampling cylinder support frame 404. A buffer seat 206 is installed at the end of each linear guide rail 205 on the sampling sliding support seat 204. While the sampling cylinder 201 moves the sampling sliding support seat 204 along the linear guide rail 205, it will insert the sampling rod 304 in the quick-change insertion tube assembly 3 into the rare earth bag with the help of the sampling sliding support seat 204 to achieve rare earth sampling.
[0029] like Figures 1-5 As shown, in this embodiment, the pushing cylinder 303 is installed at the bottom of the sampling sliding support 204, the piston rod mounting plate 301 is connected to the telescopic part of the pushing cylinder 303, the inclined support plate 302 is installed on one side wall of the piston rod mounting plate 301, the piston rod 305 is installed at the lower part of one side wall of the piston rod mounting plate 301, the sampling rod 304 is a tubular structure, the sampling rod 304 is sleeved on the outside of the piston rod 305, and the piston 306 is installed at the end of the piston rod 305. The piston 306 has a sealing ring. When the sampling rod 304 is inserted into the rare earth bag, the pushing cylinder 303 is in the extended state. At this time, the piston 306 is located inside the sampling rod 304. After sampling, the pushing cylinder 303 only needs to be retracted, and the rare earth sampled inside the sampling rod 304 can be pushed out to the external collection box 406 while the piston rod 305 moves along the inside of the sampling rod 304, so as to realize the automatic discharge of rare earth after sampling.
[0030] The specific implementation process of this embodiment is as follows: When sampling rare earth, the rare earth conveyor belt first passes under the baffle plate 105. When the conveyor belt is about to transport the rare earth bag to the sampling station, the baffle plate 105 is rotated around the axis to the baffle position under the action of the baffle cylinder 102. The buffer pad 104 plays a buffering and limiting role. The rare earth bag is blocked by the baffle plate 105 and stops at the sampling station. At this time, the sampling cylinder 201 retracts, driving the quick-change insertion assembly 3 to pierce the rare earth bag for sampling. Then the sampling cylinder 201 extends, driving the quick-change insertion assembly 3 back to the collection station. Next, the pushing cylinder 303 retracts, driving the piston rod 305 to squeeze the rare earth sample into the collection box 406 in the collection assembly 4. The pushing cylinder 303 extends, driving the piston rod 305 to retract. The piston rod 305 and the sampling rod 304 form a cavity to prepare for sampling. Then, the baffle cylinder 102 retracts, the baffle plate 105 rises, and the conveyor carries away the rare earth. When the sample in the collection component 4 reaches a certain amount or the current batch of sampling is completed, the vertical quick clamp 402 is manually released, and the collection component 4 is pushed out and lifted after hitting the buffer seat 401. Under the action of this sampling device, the rare earth can be automatically sampled and collected. The cycle speed is relatively fast, which greatly improves the efficiency compared with manual sampling. At the same time, multiple sampling rods 304 are used in conjunction with different gears to sample rare earth bags of various thicknesses. It has good adaptability, simple structure, low failure rate, and high reliability, avoiding the defects of manual sampling, such as large workload, high repetition, uncertain sampling position, and long sampling time.
[0031] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. An automatic sampling device for rare earth recovery, characterized in that: The system includes a bottom support frame (5), on which a collection assembly (4) is installed at the top center. The collection assembly (4) includes a buffer seat (401), a vertical quick clamp (402), a flow bar (403), a guide plate (405), a sampling cylinder support frame (404), and a collection box (406). A sampling cylinder support frame (404) is installed at the four corners of the top of the bottom support frame (5). A baffle mechanism (1) is installed on one side of the sampling cylinder support frame (404). The baffle mechanism (1) includes a baffle cylinder mounting seat (101), a baffle cylinder (102), a double-ear hinge seat (103), a baffle plate (105), and a fish... The top of the sampling cylinder support frame (404) is located on one side of the material blocking mechanism (1) and a sampling slide mechanism (2) is installed. The sampling slide mechanism (2) includes a sampling cylinder (201), a floating joint (202), a connecting seat (203), a sampling sliding support seat (204), a linear guide rail (205), and a buffer seat (206). The bottom of the sampling sliding support seat (204) is equipped with a quick-change insertion tube assembly (3). The quick-change insertion tube assembly (3) includes a piston rod mounting plate (301), a bracing plate (302), a pushing cylinder (303), a sampling rod (304), a piston rod (305), and a piston (306).
2. The automatic sampling device for rare earth recovery according to claim 1, characterized in that: The sampling cylinder support frame (404) is installed at the top center of the bottom support frame (5). There are two guide plates (405), which are symmetrically installed on both sides of the top of the sampling cylinder support frame (404). There are two flow strips (403), which are symmetrically installed on the sampling cylinder support frame (404) between the baffle plates (105).
3. The automatic sampling device for rare earth recovery according to claim 2, characterized in that: The collection box (406) is mounted on the flow bar (403), the vertical quick clamp (402) is mounted on one of the guide plates (405), and the second buffer seat (401) is mounted on one side of the sampling cylinder support frame (404).
4. The automatic sampling device for rare earth recovery according to claim 1, characterized in that: The baffle cylinder mounting base (101) is installed on one side of the top of the sampling cylinder support frame (404). The baffle cylinder (102) is installed on the baffle cylinder mounting base (101). The telescopic part of the baffle cylinder (102) is connected to the baffle plate (105) through the fisheye bearing (106). The rotating part of the baffle plate (105) is equipped with the double-ear hinge seat (103). A buffer pad (104) is also installed on the upper part of the baffle plate (105).
5. The automatic sampling device for rare earth recovery according to claim 1, characterized in that: The sampling cylinder (201) is installed on one side of the top of the sampling cylinder support frame (404). The telescopic part of the sampling cylinder (201) is connected to the connecting seat (203) through the floating joint (202). The sampling sliding support seat (204) is connected to the connecting seat (203). Two linear guide rails (205) are symmetrically installed on both sides of the sampling sliding support seat (204) on the sampling cylinder support frame (404). A buffer seat (206) is installed at the end of each linear guide rail (205) on the sampling sliding support seat (204).
6. The automatic sampling device for rare earth recovery according to claim 1, characterized in that: The pushing cylinder (303) is installed at the bottom of the sampling sliding support (204). The piston rod mounting plate (301) is connected to the telescopic part of the pushing cylinder (303). The inclined support plate (302) is installed on one side wall of the piston rod mounting plate (301). The piston rod (305) is installed on the lower part of one side wall of the piston rod mounting plate (301). The sampling rod (304) is a tubular structure and is sleeved on the outside of the piston rod (305).
7. The automatic sampling device for rare earth recovery according to claim 6, characterized in that: A piston (306) is installed at the end of the piston rod (305), and the piston (306) has a sealing ring.