A device for continuous monitoring of water hardness produced by an ion softener

Abstract

The utility model provides a kind of ion softener water hardness continuous monitoring device, it is related to water quality monitoring equipment technical field, including: softener main part, the softener main part front is equipped with fixed frame board;The detection box is equipped with in the fixed frame board front portion;Servo motor is fixedly installed in the detection box bottom, wherein sliding ring and connecting frame drive floating plate to be adjusted up and down along limit side frame, water body is mixed by the up and down movement of floating plate, stratification is destroyed, it is guaranteed that sensor detects is fully mixed, representative water sample, greatly improve the accuracy and reliability of monitoring data, solve the existing ion softener water hardness continuous monitoring device when using, due to in static monitoring water tank can cause water stratification, if sensor is fixed in a position, it can only monitor single level water quality hardness data, cannot represent overall average water quality, influence subsequent continuous softening processing problem.

Description

Technical Field

[0001] This utility model relates to the technical field of water quality monitoring equipment, and in particular to a device for continuous monitoring of the hardness of water produced by an ion softener. Background Technology

[0002] A new hardness continuous monitoring device is added to the softener's water production pipeline. The upper limit of the water hardness is set in advance, and the working adsorption capacity of the softener resin is calculated by the change of hardness data. When the upper limit is reached, the regeneration program is triggered.

[0003] Existing continuous hardness monitoring devices for ion softeners have limitations. In static monitoring tanks, water stratification occurs, and if the sensor is fixed in one position, it can only monitor the hardness data of a single layer, failing to represent the overall average water quality and affecting subsequent continuous softening treatment. Furthermore, the sensors are typically installed using screws and knobs, requiring tools to be found, carried, and used for installation and removal when calibration, cleaning, or malfunction is needed. This lengthy maintenance process increases downtime for the monitoring system and affects the continuity of data acquisition. Utility Model Content

[0004] This utility model relates to a continuous monitoring device for the hardness of water produced by an ion softener. A servo motor provides power to drive a reciprocating screw to rotate. The reciprocating screw and the cam shaft mesh with each other to drive the sliding ring and the connecting frame to adjust the floating plate up and down along the limiting side frame. The up and down movement of the floating plate strongly mixes the water body, breaks up the stratification, and ensures that the sensor detects a fully mixed and representative water sample, which greatly improves the accuracy and reliability of the monitoring data.

[0005] This utility model provides a continuous monitoring device for the hardness of water produced by an ion softener, specifically comprising: a softener body, a fixed frame plate at the front of the softener body; a detection box at the front of the fixed frame plate; a servo motor fixedly installed at the bottom of the detection box; the detection box has a rectangular cavity structure, and two mounting brackets are provided on the right side of the detection box; a floating plate is provided between the two mounting brackets; two mounting sleeves are provided above the detection box, and the two mounting sleeves are distributed symmetrically from left to right; two monitoring sensors are provided inside the detection box, and the monitoring sensors correspond to the positions of the mounting sleeves. The softener body has a connecting pipe at the bottom and a valve at the end of the connecting pipe.

[0006] Furthermore, the fixed frame plate has four supporting bases in front, and the top of the supporting bases is connected to the detection box. The front of the fixed frame plate has a detector body, which is located above the detection box. The front of the detector body has two connecting wires, which are electrically connected to the monitoring sensor output.

[0007] Furthermore, the test box has a water inlet pipe on the right side, which is connected to a valve, a water outlet pipe on the left side, a fixed partition in the middle of the cavity of the test box, and a top cover on the top of the test box, with a mounting sleeve fixedly installed on the top cover.

[0008] Furthermore, the two mounting brackets are arranged in a parallel vertical arrangement, and a limiting side bracket is provided between the left and right ends of the two mounting brackets. A reciprocating screw is provided in the middle of the two mounting brackets, and the reciprocating screw is rotatably connected to the mounting bracket through a bearing. The bottom end of the reciprocating screw is connected to the rotating shaft of the servo motor.

[0009] Furthermore, a connecting frame is provided in the middle of the floating plate, and limiting grooves are provided at both ends of the connecting frame. The connecting frame is slidably connected to the limiting side frame through the limiting grooves. A sliding ring is provided in the middle of the connecting frame, and two convex shafts are provided on the inner circumference of the sliding ring. The two convex shafts are distributed symmetrically. The sliding ring is fitted on the reciprocating screw, and the convex shafts are engaged with the reciprocating screw.

[0010] Furthermore, the top of the mounting sleeve is provided with two elastic buckles, which are symmetrically distributed. The top of the mounting sleeve is provided with two limiting posts, which are vertically parallel. A compression spring is fitted on the limiting post. Elastic hangers are provided on the left and right sides of the mounting sleeve, and the elastic hangers are rotatably connected to the mounting sleeve through connecting ears. The positions of the elastic hangers correspond to those of the limiting posts.

[0011] Furthermore, a sealing sleeve is fixedly fitted onto the monitoring sensor, and a support ring is provided at the top of the sealing sleeve. The support ring has two limiting sleeves and two through holes. When the monitoring sensor is connected to the mounting sleeve, the sealing sleeve is inserted into the mounting sleeve, and the elastic buckle engages with the rectangular slot of the limiting sleeve. The limiting post passes through the through hole, and the compression spring is supported between the mounting sleeve and the support ring. The slot of the elastic hanger engages with the limiting post.

[0012] This invention provides a device for continuous monitoring of the hardness of water produced by an ion softener, which has the following advantages: In this invention, a servo motor provides power to drive the reciprocating screw to rotate. By using the meshing transmission between the reciprocating screw and the cam shaft, the sliding ring and connecting frame can drive the floating plate to adjust up and down along the limiting side frame. The up and down movement of the floating plate strongly mixes the water body, breaks up the stratification, and ensures that the sensor detects a fully mixed and representative water sample, which greatly improves the accuracy and reliability of the monitoring data.

[0013] In addition, this utility model is equipped with an installation sleeve. The installation sleeve and the support ring cooperate with each other, and the monitoring sensor can be quickly installed and disassembled without the use of tools. When the monitoring sensor needs to be calibrated, cleaned or malfunctions, the staff can complete the installation and disassembly manually. The whole process is flexible and convenient, which simplifies the operation steps and greatly reduces the difficulty and cost of equipment operation and maintenance. Attached Figure Description

[0014] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings of the embodiments will be briefly described below.

[0015] The accompanying drawings described below are only related to some embodiments of the present invention and are not intended to limit the scope of the present invention.

[0016] In the attached diagram: Figure 1 This shows a schematic diagram of the overall axial view structure of this application; Figure 2 This paper shows a cross-sectional view of the detection box structure of this application; Figure 3 This diagram shows the structural configuration of the mounting frame and floating plate in their disassembled state according to this application. Figure 4 This application shows Figure 2 Enlarged structural diagram of section A in the middle; Figure 5 A schematic diagram of the mounting sleeve structure of this application is shown; Figure 6 A schematic diagram of the monitoring sensor structure of this application is shown.

[0017] List of reference numerals in the attached diagram: 1. Softener body; 101. Connecting pipe; 102. Valve; 2. Fixing frame plate; 201. Support base frame; 202. Detector body; 203. Connecting wire; 3. Detection box; 301. Inlet pipe; 302. Outlet pipe; 303. Fixing partition; 304. Top cover; 4. Servo motor; 5. Mounting bracket; 501. Limiting side bracket; 502. Reciprocating lead screw; 6. Floating plate; 601. Connecting bracket; 602. Limiting slide groove; 603. Sliding ring; 604. Protruding shaft; 7. Mounting sleeve; 701. Elastic buckle; 702. Limiting post; 703. Compression spring; 704. Elastic hanger; 8. Monitoring sensor; 801. Sealing sleeve; 802. Support ring; 803. Limiting sleeve bracket; 804. Through hole. Detailed Implementation

[0018] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the described embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0019] Example 1: Please refer to Figures 1 to 6 : This utility model proposes a continuous monitoring device for the hardness of water produced by an ion softener, comprising: a softener body 1, a fixed frame plate 2 at the front of the softener body 1; a detection box 3 at the front of the fixed frame plate 2; a servo motor 4 fixedly installed at the bottom of the detection box 3; the detection box 3 has a rectangular cavity structure, and two mounting brackets 5 are provided on the right side inside the detection box 3; a floating plate 6 is provided between the two mounting brackets 5; two mounting sleeves 7 are provided on the top of the detection box 3, and the two mounting sleeves 7 are distributed symmetrically from left to right; two monitoring sensors 8 are provided inside the detection box 3, and the positions of the monitoring sensors 8 correspond to those of the mounting sleeves 7. The softener body 1 has a connecting pipe 101 at the bottom and a valve 102 at the end of the connecting pipe 101; The fixed frame plate 2 has four supporting bases 201 in front, and the top of the supporting bases 201 is connected to the detection box 3. The fixed frame plate 2 has a detector body 202 in front, and the detector body 202 is located above the detection box 3. The detector body 202 has two connecting wires 203 in front, and the connecting wires 203 are electrically connected to the monitoring sensor 8. The test box 3 has an inlet pipe 301 on the right side, which is connected to the valve 102. The test box 3 has an outlet pipe 302 on the left side. The test box 3 has a fixed partition 303 in the middle of the cavity. The test box 3 has a top cover 304 on the top, and the mounting sleeve 7 is fixedly installed on the top cover 304.

[0020] In this embodiment, as Figure 2 and Figure 3 As shown, the two mounting brackets 5 are distributed in a parallel manner, and a limiting side bracket 501 is provided between the left and right ends of the two mounting brackets 5. A reciprocating screw 502 is provided in the middle of the two mounting brackets 5, and the reciprocating screw 502 is rotatably connected to the mounting bracket 5 through a bearing. The bottom end of the reciprocating screw 502 is connected to the rotating shaft of the servo motor 4. A connecting frame 601 is provided in the middle of the floating plate 6. The connecting frame 601 has limiting grooves 602 at both ends. The connecting frame 601 is slidably connected to the limiting side frame 501 through the limiting grooves 602. A sliding ring 603 is provided in the middle of the connecting frame 601. Two convex shafts 604 are provided on the inner circumference of the sliding ring 603. The two convex shafts 604 are symmetrically distributed. The sliding ring 603 is fitted on the reciprocating screw 502. The convex shafts 604 are meshed with the reciprocating screw 502. In this utility model, the servo motor 4 provides power to drive the reciprocating screw 502 to rotate. By using the meshing transmission between the reciprocating screw 502 and the convex shafts 604, the sliding ring 603 and the connecting frame 601 can drive the floating plate 6 to adjust up and down along the limiting side frame 501. The up and down movement of the floating plate 6 can strongly mix the water.

[0021] Example 2, based on Example 1, such as Figures 4 to 6 As shown, the top of the mounting sleeve 7 has two elastic buckles 701, which are symmetrically distributed. The top of the mounting sleeve 7 has two limiting posts 702, which are vertically parallel. A compression spring 703 is fitted on the limiting post 702. Elastic hangers 704 are provided on the left and right sides of the mounting sleeve 7. The elastic hangers 704 are rotatably connected to the mounting sleeve 7 through connecting ears, and the positions of the elastic hangers 704 and the limiting posts 702 correspond to each other. A sealing sleeve 801 is fixedly fitted onto the monitoring sensor 8. A support ring 802 is provided at the top of the sealing sleeve 801. Two limiting sleeves 803 are provided on the support ring 802. Two through holes 804 are opened on the support ring 802. When the monitoring sensor 8 is connected to the mounting sleeve 7, the sealing sleeve 801 is inserted into the mounting sleeve 7, and the elastic buckle 701 is engaged with the rectangular slot of the limiting sleeve 803. The limiting post 702 passes through the through hole 804, and the compression spring 703 is supported between the mounting sleeve 7 and the support ring 802. The slot of the elastic hanging part 704 is engaged with the limiting post 702. In this utility model, the mounting sleeve 7 is provided. Through the cooperation of the mounting sleeve 7 and the support ring 802, the monitoring sensor 8 can be quickly installed and disassembled without the use of tools. When the monitoring sensor 8 needs to be calibrated, cleaned or malfunctions, the operator can complete the installation and disassembly manually.

[0022] The working principle of this embodiment is as follows: During use, the servo motor 4 provides power to drive the reciprocating screw 502 to rotate. The reciprocating screw 502 and the cam shaft 604 mesh and transmit power, which can drive the sliding ring 603 and the connecting frame 601 to adjust the floating plate 6 up and down along the limiting side frame 501. The up and down movement of the floating plate 6 can strongly mix the water. When the monitoring sensor 8 is connected to the mounting sleeve 7, the sealing sleeve 801 is inserted into the mounting sleeve 7, and the elastic buckle 701 is engaged with the rectangular slot of the limiting sleeve frame 803. The limiting post 702 passes through the through hole 804, and the compression spring 703 is supported between the mounting sleeve 7 and the support ring 802. The slot of the elastic hanger 704 is engaged with the limiting post 702. Through the cooperation of the mounting sleeve 7 and the support ring 802, the monitoring sensor 8 can be quickly installed and disassembled without the use of tools.

[0023] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.

Claims

1. A device for continuous monitoring of water hardness produced by an ion softener, characterized in that, include: A softener body (1) is provided with a fixed frame plate (2) at the front of the softener body (1); a detection box (3) is provided at the front of the fixed frame plate (2); a servo motor (4) is fixedly installed at the bottom of the detection box (3); the detection box (3) is a rectangular cavity structure, and two mounting brackets (5) are provided on the right side of the detection box (3); a floating plate (6) is provided between the two mounting brackets (5); two mounting sleeves (7) are provided on the top of the detection box (3), and the two mounting sleeves (7) are distributed symmetrically on the left and right; two monitoring sensors (8) are provided inside the detection box (3), and the monitoring sensors (8) are positioned corresponding to the mounting sleeves (7); The softener body (1) has a connecting pipe (101) at the bottom and a valve (102) at the end of the connecting pipe (101).

2. A device for continuous monitoring of water hardness produced by an ion softener according to claim 1, characterized in that, The fixed frame plate (2) has four supporting bases (201) in front, and the top of the supporting bases (201) is connected to the detection box (3). The fixed frame plate (2) has a detector body (202) in front, and the detector body (202) is located above the detection box (3). The detector body (202) has two connecting wires (203) in front, and the connecting wires (203) are electrically connected to the monitoring sensor (8).

3. A device for continuous monitoring of water hardness produced by an ion softener according to claim 1, characterized in that, The test box (3) has an inlet pipe (301) on the right side, and the inlet pipe (301) is connected to the valve (102). The test box (3) has an outlet pipe (302) on the left side. A fixed partition (303) is provided in the middle of the cavity of the test box (3). The test box (3) has a top cover (304) on the top, and the mounting sleeve (7) is fixedly installed on the top cover (304).

4. The device for continuous monitoring of water hardness produced by an ion softener according to claim 1, characterized in that, The two mounting brackets (5) are arranged in a parallel manner, and a limiting side bracket (501) is provided between the left and right ends of the two mounting brackets (5). A reciprocating screw (502) is provided in the middle of the two mounting brackets (5), and the reciprocating screw (502) is rotatably connected to the mounting bracket (5) through a bearing. The bottom end of the reciprocating screw (502) is connected to the rotating shaft of the servo motor (4).

5. A device for continuous monitoring of water hardness produced by an ion softener according to claim 1, characterized in that, The floating plate (6) is provided with a connecting frame (601) in the middle position. The connecting frame (601) is provided with limiting grooves (602) at both ends. The connecting frame (601) is slidably connected to the limiting side frame (501) through the limiting grooves (602). The connecting frame (601) is provided with a sliding ring (603) in the middle position. The inner circumferential surface of the sliding ring (603) is provided with two protruding shafts (604), and the two protruding shafts (604) are distributed symmetrically. The sliding ring (603) is fitted on the reciprocating screw (502), and the protruding shafts (604) are meshed with the reciprocating screw (502).

6. The device for continuous monitoring of hardness in ion softener product water according to claim 1, characterized in that, The top of the mounting sleeve (7) is provided with two elastic buckles (701), and the two elastic buckles (701) are distributed symmetrically. The top of the mounting sleeve (7) is provided with two limiting posts (702), and the two limiting posts (702) are distributed vertically and parallelly. A compression spring (703) is fitted on the limiting post (702). Elastic hangers (704) are provided on the left and right sides of the mounting sleeve (7), and the elastic hangers (704) are rotatably connected to the mounting sleeve (7) through connecting ears. The positions of the elastic hangers (704) and the limiting posts (702) are corresponding.

7. A device for continuous monitoring of water hardness produced by an ion softener according to claim 1, characterized in that, The monitoring sensor (8) is fixedly fitted with a sealing sleeve (801). The top of the sealing sleeve (801) is provided with a support ring (802). The support ring (802) is provided with two limiting sleeves (803). The support ring (802) is provided with two through holes (804). When the monitoring sensor (8) is connected to the mounting sleeve (7), the sealing sleeve (801) is inserted into the mounting sleeve (7), and the elastic buckle (701) is engaged with the rectangular slot of the limiting sleeve (803). The limiting post (702) passes through the through hole (804), and the compression spring (703) is supported between the mounting sleeve (7) and the support ring (802). The slot of the elastic hanging piece (704) is engaged with the limiting post (702).

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