Metal connector performance detection platform
Patent Information
- Application Number
- CN202521126439.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-04
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-06-04
AI Technical Summary
[0003]目前的金属插接件在出厂时需要进行插拔次数检测,以便测试产品在多次插拔后是否还能正常使用,已验证产品的品质,但传统的人工插拔测试,一是测试次数少,数据不精准,二是大批量产品测试时效率低,严重制约着生产
[0011] This utility model discloses a metal connector performance testing platform. During testing, the main metal connector is first installed on a fixture on a slide. Then, an auxiliary metal connector is installed on a fixture on the top of the platform. At this point, the two connectors can be aligned collinearly. Then, the working time and speed of the speed-regulating motor are set by the timer and speed controller inside the control cabinet. After adjustment, the speed-regulating motor is controlled by the control panel. The speed-regulating motor drives the rotating block to rotate, and the slide moves back and forth in cooperation with the connecting rod, linear guide rail and linear slider. The reciprocating movement of the slide allows the main metal connector to intermittently engage with the auxiliary connector to complete the test. This improves the accuracy of test data during the performance testing of metal connector boards and is beneficial for mass production testing.
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Figure CN224772806U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of testing equipment technology, specifically to a metal connector performance testing station. Background Technology
[0002] Connectors are a type of connection component that electronic engineers frequently encounter. Connectors bridge gaps in circuits or between isolated circuits, allowing current to flow and enabling the circuit to perform its intended function. Connectors come in a wide variety of forms and structures, but they are mainly composed of four basic structural components: contacts, housing, insulator, and accessories. Contacts are mostly made of conductive metal.
[0003] Currently, metal connectors need to undergo insertion and removal cycle testing at the factory to test whether the product can still be used normally after multiple insertions and removals, thus verifying the product quality. However, traditional manual insertion and removal testing has two drawbacks: firstly, the number of tests is small and the data is inaccurate; secondly, it is inefficient when testing large batches of products, which seriously restricts production. Utility Model Content
[0004] The purpose of this invention is to provide a metal connector performance testing bench that can improve the accuracy of test data during the performance testing of metal connector boards and facilitate mass production testing.
[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows: This utility model provides a metal connector performance testing bench, including a machine base, an electrical control cabinet installed on the left side of the machine base, and a testing mechanism;
[0006] The testing mechanism includes a fixture table, a linear guide rail, a linear slider, a slide block, a speed-regulating motor, a rotating block, a connecting rod, a plug-in bracket, and a driving device. The fixture table is detachably connected to the machine base and is located on the right side of the machine base. A metal auxiliary plug-in connector fixing fixture can be installed on its top. The linear guide rail is fixedly connected to the machine base and is located on the left side of the fixture table. The linear slider can slide linearly on the linear guide rail. The slide block is connected to the linear slider by bolts. A metal main plug-in connector fixing fixture can be installed on the top right side of the slide block. The speed-regulating motor is installed on one side of the machine base and is electrically connected to the electrical control cabinet. The rotating block is installed on the output shaft of the speed-regulating motor. The connecting rod is rotatably connected to the rotating block and the slide block respectively. The plug-in bracket is located on the front right side of the fixture table. The driving device is located on the side of the machine base near the plug-in bracket and is electrically connected to the electrical control cabinet.
[0007] The fixture platform has two symmetrically arranged rectangular ears with holes at its bottom. The rectangular ears with holes are slidably connected to the machine platform and are arranged through it. They are also slidably connected to the circular plug on the plug frame.
[0008] The driving device includes a cylinder and a guide assembly. The cylinder is fixed to the right side of the machine base and electrically connected to the electrical control cabinet, and its output end is connected to the flat plate of the insertion rod frame. The guide assembly is located on the side of the machine base near the insertion rod frame.
[0009] The guide assembly includes a T-shaped sliding sleeve and a guide rod. The T-shaped sliding sleeve is detachably connected to the machine base and is located on the machine base, with symmetrical rectangular slots symmetrically arranged inside its circular hole. The guide rod is integrally formed with the insertion rod frame and has symmetrically arranged rectangular protrusions that cooperate with the symmetrically arranged through rectangular slots inside the circular hole of the T-shaped sliding sleeve.
[0010] The metal connector performance testing platform also includes an auxiliary mechanism, which includes a fixed base and a shaped tube. The fixed base is detachably connected to the machine platform, and the shaped tube is welded to the fixed base.
[0011] This utility model discloses a metal connector performance testing platform. During testing, the main metal connector is first installed on a fixture on a slide. Then, an auxiliary metal connector is installed on a fixture on the top of the platform. At this point, the two connectors can be aligned collinearly. Then, the working time and speed of the speed-regulating motor are set by the timer and speed controller inside the control cabinet. After adjustment, the speed-regulating motor is controlled by the control panel. The speed-regulating motor drives the rotating block to rotate, and the slide moves back and forth in cooperation with the connecting rod, linear guide rail and linear slider. The reciprocating movement of the slide allows the main metal connector to intermittently engage with the auxiliary connector to complete the test. This improves the accuracy of test data during the performance testing of metal connector boards and is beneficial for mass production testing. Attached Figure Description
[0012] This utility model can be further illustrated by the non-limiting embodiments given in the accompanying drawings.
[0013] Figure 1 This is a schematic diagram of the overall structure of the metal connector performance testing station according to the first embodiment of this utility model.
[0014] Figure 2 This is a schematic diagram of the fixture table according to the first embodiment of the present invention.
[0015] Figure 3 This is a schematic diagram of the overall structure of the metal connector performance testing station according to the second embodiment of this utility model.
[0016] In the diagram: 101-Machine base, 102-Electrical control cabinet, 103-Clamping table, 104-Linear guide rail, 105-Linear slider, 106-Slide seat, 107-Speed-regulating motor, 108-Rotating block, 109-Connecting rod, 110-Plug-in bracket, 111-Rectangular ear with hole, 112-Cylinder, 113-T-shaped sliding sleeve, 114-Guide rod, 201-Fixed seat, 202-Irregular tube. Detailed Implementation
[0017] To enable those skilled in the art to better understand this utility model, the technical solution of this utility model will be further described below in conjunction with the accompanying drawings and embodiments.
[0018] Example 1:
[0019] like Figure 1 and Figure 2 As shown, where Figure 1 This is a schematic diagram of the overall structure of the metal connector performance testing bench. Figure 2 This is a schematic diagram of the fixture table 103. This utility model provides a metal connector performance testing table: it includes a machine base 101, an electrical control cabinet 102, and a testing mechanism. The testing mechanism includes a fixture table 103, a linear guide rail 104, a linear slider 105, a slide block 106, a speed-regulating motor 107, a rotating block 108, a connecting rod 109, a plug holder 110, and a driving device. The driving device includes a cylinder 112 and a guide assembly. The guide assembly includes a T-shaped sliding sleeve 113 and a guide rod 114. The aforementioned solution can improve the accuracy of test data during the performance testing of metal connectors and is beneficial for mass production testing. It is understood that the aforementioned solution can improve the accuracy of test data and is beneficial for mass production testing.
[0020] In this embodiment, an electrical control cabinet 102 is installed on the left side of the machine base 101. The electrical control cabinet 102 is fixed by bolts. The side of the machine base 101 away from the plug rack 110 is the rear side, and a control panel is installed on the rear side for manual control of the equipment.
[0021] The fixture platform 103 is detachably connected to the machine base 101 and is located on the right side of the machine base 101. A metal auxiliary connector fixing fixture can be installed on its top. The linear guide rail 104 is fixedly connected to the machine base 101 and is located on the left side of the fixture platform 103. The linear slider 105 can slide linearly on the linear guide rail 104. The slide block 106 is connected to the linear slider 105 by bolts. A metal main connector fixing fixture can be installed on the top right side of the slide block 106. The speed-regulating motor 107 is installed on one side of the machine base 101 and is electrically connected to the electrical control cabinet 102. The rotating block 108 is installed on the output shaft of the speed-regulating motor 107. The connecting rod 109 is rotatably connected to the rotating block 108 and the slide block 106 respectively. The insertion rod frame 110 is located on the front right side of the fixture platform 103. The driving device is located on the side of the machine base 101 near the insertion rod frame 110 and is electrically connected to the electrical control cabinet 102. The fixture table 103 can be equipped with a fixing fixture for auxiliary connectors. The linear guide rail 104 is fixed by countersunk bolts. The linear slider 105 can slide linearly on the linear guide rail 104 and will not disengage when the slide block 106 reciprocates. The linear slider 105 is connected to the slide block 106 by bolts. The fixing fixture for the main connector can be installed on the slide block 106. The speed-regulating motor 107 is fixed by bolts. Its working speed is set by a timer inside the electrical control cabinet 102, and its rotation speed is adjusted by a speed regulator inside the electrical control cabinet 102. The rotating block 108 is fixed to the output shaft of the speed-regulating motor 107 by a flat key and locking bolts. The two ends of the connecting rod 109 are respectively installed by T-shaped threaded pins. The optical shaft between the limiting head of the T-shaped threaded pin and the external thread end facilitates the rotation of the connecting rod 109. The plug rod bracket 110 cooperates with the drive device to facilitate the quick installation and disassembly of the fixture table 103.
[0022] Secondly, two perforated rectangular lugs 111 are symmetrically arranged at the bottom of the fixture table 103. The perforated rectangular lugs 111 are slidably connected to the machine base 101 and pass through it, and are also slidably connected to the circular insert rod on the insert rod frame 110. This structure facilitates the quick installation or disassembly of the fixture table 103.
[0023] Then, the cylinder 112 is fixed to the right side of the machine base 101 and electrically connected to the electrical control cabinet 102, and its output end is connected to the flat plate of the insertion rod frame 110; the guide assembly is set on the side of the machine base 101 near the insertion rod frame 110. The cylinder 112 is fixed to the fixing plate on the right side of the machine base 101 by bolts, and its output end is connected to the flat plate of the insertion rod frame 110 by bolts. The solenoid valve control circuit of the cylinder 112 is connected to the inside of the electrical control cabinet 102 and can be controlled by the button on the control panel. A magnetic ring switch is provided on the housing of the cylinder 112 for position detection. When the cylinder 112 is detected to be pushed out, the round rod of the insertion rod frame 110 is completely disengaged from the perforated rectangular ear 111. At this time, the speed regulating motor 107 does not operate. When the speed regulating motor 107 stops, if it affects the picking up of the part, it can be directly controlled to reverse the jogging action until the picking up of the part is convenient, and then the action can be stopped.
[0024] Finally, the T-shaped sliding sleeve 113 is detached from the machine base 101 and located on the machine base 101, with symmetrical through rectangular slots arranged in its circular hole; the guide rod 114 is integrally formed with the insertion rod frame 110, and symmetrical rectangular protrusions are arranged to cooperate with the symmetrical through rectangular slots arranged in the circular hole of the T-shaped sliding sleeve 113. The T-shaped sliding sleeve 113 is fixed by bolts, and the front end of the guide rod 114 is directly integrally formed with the flat plate on the insertion rod frame 110.
[0025] When using this utility model to improve the accuracy of test data in the performance testing of metal connector plates and to facilitate mass production testing, the main metal connector is first installed on the fixture on the slide 106. Then, the auxiliary metal connector is installed on the top fixture of the fixture platform 103. At this point, the two connectors can be collinearly aligned, facilitating connection after the slide 106 moves. Next, the working time and speed of the speed-regulating motor 107 are set using the timer and speed controller inside the electrical control cabinet 102. After adjustment, the speed-regulating motor 107 is controlled to operate via the control panel. The operation of the speed-regulating motor 107 will drive the rotating block 108 to rotate, and the connecting rod 109... The linear guide rail 104 and the linear slider 105 work together to realize the reciprocating movement of the slide block 106. When the slide block 106 reciprocates, the main metal connector can intermittently connect and connect with the auxiliary connector to complete the test. Compared with manual connection, the number of connections per unit time is greater, and the test effect is better. At the same time, the action time and speed of the regulating motor 107 can be controlled to test different products. After the test is completed, the connector is removed. Finally, the tightness of the connector after multiple connections and whether there is any damage after connection are used to determine whether the product performance meets the standard. This can improve the accuracy of test data when testing the performance of metal connectors and facilitate the use of mass production testing.
[0026] Example 2:
[0027] like Figure 3 As shown, where Figure 3 This is a schematic diagram of the overall structure of a metal connector performance testing station. Based on the first embodiment, this utility model provides a metal connector performance testing station, which also includes an auxiliary mechanism, including a fixed base 201 and a shaped tube 202.
[0028] The fixed base 201 is detachably connected to the machine base 101; the irregular tube 202 is welded to the fixed base 201.
[0029] In this embodiment, the shaped tube 202 is welded to the fixing base 201, which can be fixed with bolts. The shaped tube 202 facilitates the cable arrangement of the speed-regulating motor 107, reducing the direct exposure of cables on the outside. To improve safety, an epoxy coating with a thickness of 0.2 mm is provided on the inner wall surface of the shaped tube 202 to improve insulation.
[0030] The above embodiments are merely illustrative of the principles and effects of this utility model and are not intended to limit the scope of this utility model. Any person skilled in the art can modify or alter the above embodiments without departing from the spirit and scope of this utility model. Therefore, all equivalent modifications or alterations made by those skilled in the art without departing from the spirit and technical concept disclosed in this utility model should still be covered by the claims of this utility model.
Claims
1. A metal connector performance testing bench, comprising a machine base, wherein an electrical control cabinet is installed on the left side of the machine base, characterized in that: It also includes testing organizations; The testing mechanism includes a fixture table, a linear guide rail, a linear slider, a slide block, a speed-regulating motor, a rotating block, a connecting rod, a plug-in bracket, and a driving device. The fixture table is detachably connected to the machine base and is located on the right side of the machine base. A metal auxiliary plug-in connector fixing fixture can be installed on its top. The linear guide rail is fixedly connected to the machine base and is located on the left side of the fixture table. The linear slider can slide linearly on the linear guide rail. The slide block is connected to the linear slider by bolts. A metal main plug-in connector fixing fixture can be installed on the top right side of the slide block. The speed-regulating motor is installed on one side of the machine base and is electrically connected to the electrical control cabinet. The rotating block is installed on the output shaft of the speed-regulating motor. The connecting rod is rotatably connected to the rotating block and the slide block respectively. The plug-in bracket is located on the front right side of the fixture table. The driving device is located on the side of the machine base near the plug-in bracket and is electrically connected to the electrical control cabinet.
2. The metal connector performance testing bench as described in claim 1, characterized in that: Two perforated rectangular lugs are symmetrically arranged at the bottom of the fixture platform. The perforated rectangular lugs are slidably connected to the machine platform and are arranged through it, and are slidably connected to the circular plug on the plug frame.
3. The metal connector performance testing bench as described in claim 1, characterized in that: The driving device includes a cylinder and a guide assembly. The cylinder is fixed to the right side of the machine base and electrically connected to the electrical control cabinet, and its output end is connected to the flat plate of the insertion rod frame. The guide assembly is located on the side of the machine base near the insertion rod frame.
4. The metal connector performance testing bench as described in claim 3, characterized in that: The guide assembly includes a T-shaped sliding sleeve and a guide rod. The T-shaped sliding sleeve is detachably connected to the machine base and is located on the machine base, and its circular hole is symmetrically provided with through rectangular slots. The guide rod is integrally formed with the insertion rod frame, and symmetrically provided rectangular protrusions cooperate with the symmetrically provided through rectangular slots in the circular hole of the T-shaped sliding sleeve.
5. The metal connector performance testing bench as described in claim 1, characterized in that: The metal connector performance testing platform also includes an auxiliary mechanism, which includes a fixed base and a shaped tube. The fixed base is detachably connected to the machine platform, and the shaped tube is welded to the fixed base.