Automobile wire harness fatigue resistance measuring device
Patent Information
- Application Number
- CN202522029718.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-22
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-09-22
AI Technical Summary
[0002]汽车的零件过多,为了保证其工作的稳定性,会对其进行检测,汽车内部的线路用来连通不同部件,为了保证协作的整体性会使用测量装置对电线进行耐疲劳测试,测量装置还存在一些缺陷和不足,具体需要改进的地方如下:1、在CN211013875U中只能对一根电线进行检测,效率较低,降低了检测的效率;2、使用砝码垂钓在电线下端检测时,电线断开后砝码落下会将下部的支撑框架砸出坑,损坏测量装置
1、通过设置固定机构,固定机构上的若干组伸缩螺纹杆与夹板可以同时检测若干组电线,提升检测的效率,以及右部的圆轴表面设置的便捷轴可以减轻旋转时的摩擦,方便检测。
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Figure CN224772807U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automotive parts testing technology, and in particular to an automotive wiring harness fatigue resistance measuring device. Background Technology
[0002] Automobiles have numerous parts, and to ensure their operational stability, they undergo testing. Internal wiring connects different components, and to ensure seamless integration, measuring devices are used to perform fatigue tests on the wires. However, these measuring devices have some shortcomings and areas for improvement: 1. CN211013875U only allows testing of one wire at a time, resulting in low efficiency and reduced testing effectiveness; 2. When using weights to test the lower end of the wire, if the wire breaks, the falling weights can dent the lower support frame, damaging the measuring device. Therefore, we propose a fatigue testing device for automotive wiring harnesses. Utility Model Content
[0003] The main objective of this invention is to provide a fatigue resistance measuring device for automotive wiring harnesses, which can effectively solve the problems in the background art.
[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows: A fatigue resistance measuring device for automotive wiring harnesses includes a support frame. An operation display panel is fixedly connected to the left front end of the support frame. A connecting wire is fixedly connected to the left end of the support frame. A protective mechanism is fixedly connected to the lower wall of the support frame. A first circular hole is opened at the upper left end of the support frame, and a second circular hole is opened at the upper right end of the support frame. A fixing mechanism is fixedly connected to the inner wall of the first circular hole. A rectangular frame is fixedly connected to the lower left and lower right sides of the support frame. Several sets of through rods are inserted and fixedly connected inside the rectangular frame, and each set of through rods is movably engaged with a limit shaft.
[0005] Preferably, the fixing mechanism includes a forward and reverse motor, the output end of which is fixedly connected to a round shaft, the right end of which is fixedly connected to a rotating frame, the front and rear ends of which are fixedly connected to a plurality of extension cylinders, each of which has a telescopic threaded rod threaded through and engaged inside, and one end of each of which has a clamping plate fixedly connected inside the rotating frame. The middle of the right end of the rotating frame is fixedly connected to a round shaft, and two sets of limiting plates are fixedly connected through the round shaft on the right side. Several sets of convenient shafts are equidistantly arranged on the surface of the round shaft on the right side.
[0006] By adopting the above technical solution, the two sets of clamps facing the same direction can clamp and fix the wire together.
[0007] Preferably, the forward and reverse motors are fixedly connected to the inner wall of the first circular hole, and the circular shaft and the convenient shaft on the right are inserted into the second circular hole.
[0008] By adopting the above technical solution, the limiting plate and the round shaft on the right side can support the right side of the rotating frame.
[0009] Preferably, the two sets of limiting plates are located at the left and right ends of the right structure of the support frame, respectively, and the convenient shaft is in contact with the inner wall of the second circular hole but is not fixed.
[0010] By adopting the above technical solution, the convenient roller can reduce friction during rotation.
[0011] Preferably, the protective mechanism includes a placement box and a lifting plate. The placement box has limit grooves on its front left, front right, rear left, and rear right sides. The lifting plate has several sets of support springs fixedly connected to its lower front and lower rear sides. The lifting plate has limit blocks fixedly connected to its front left, front right, rear left, and rear right sides. The lifting plate has a protective pad fixedly connected to its upper end.
[0012] By adopting the above technical solution, the protective pad is a rubber pad, which can reduce the impact of the weight falling onto the lifting plate.
[0013] Preferably, the placement box is fixedly connected to the lower wall of the support frame, the support spring is fixedly connected to the lower wall of the placement box, and the limiting blocks are respectively inserted and engaged with the adjacent limiting grooves.
[0014] By adopting the above technical solution, the support spring can reduce the impact of the weight.
[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. By setting a fixing mechanism, several sets of telescopic threaded rods and clamps on the fixing mechanism can simultaneously detect several sets of wires, improving detection efficiency. In addition, the convenient shaft set on the round shaft surface on the right can reduce friction during rotation and facilitate detection.
[0016] 2. By setting up a protective mechanism, the protective pad fixedly connected to the upper end of the lifting plate on the protective mechanism can hold the spiral weight. At the same time, the protective pad and the lower support spring can reduce the impact of the weight falling and prevent damage to the support frame. Attached Figure Description
[0017] Figure 1 This is a partial structural diagram of an automotive wiring harness fatigue resistance measuring device according to the present invention; Figure 2 This is a partial structural diagram of an automotive wiring harness fatigue resistance measuring device according to the present invention; Figure 3This is a schematic diagram of the fixing mechanism of an automotive wiring harness fatigue resistance measuring device according to the present invention; Figure 4 This is a schematic diagram of the protective mechanism of a fatigue resistance measuring device for automotive wiring harnesses according to this utility model.
[0018] In the diagram: 1. Support frame; 2. Operation display panel; 3. Connecting line; 4. Protective mechanism; 5. No. 1 round hole; 6. No. 2 round hole; 7. Fixing mechanism; 8. Rectangular frame; 9. Insertion rod; 10. Limiting shaft; 11. Forward and reverse motor; 12. Round shaft; 13. Rotating frame; 14. Extension cylinder; 15. Telescopic threaded rod; 16. Clamping plate; 17. Limiting plate; 18. Convenience shaft; 19. Placement box; 20. Lifting plate; 21. Limiting groove; 22. Supporting spring; 23. Limiting block; 24. Protective pad. Detailed Implementation
[0019] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0020] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0021] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0022] Please see Figure 1-4 This utility model provides a technical solution: A fatigue resistance measuring device for automotive wiring harnesses includes a support frame 1. An operation display panel 2 is fixedly connected to the left front end of the support frame 1. A connecting wire 3 is fixedly connected to the left end of the support frame 1. A protective mechanism 4 is fixedly connected to the lower wall of the support frame 1. A first circular hole 5 is opened at the upper left end of the support frame 1. A second circular hole 6 is opened at the upper right end of the support frame 1. A fixing mechanism 7 is fixedly connected to the inner wall of the first circular hole 5. A rectangular frame 8 is fixedly connected to the lower left and lower right sides of the support frame 1. Several sets of through rods 9 are inserted and fixedly connected inside the rectangular frame 8. Each set of through rods 9 is movably engaged with a limit shaft 10.
[0023] In this embodiment, the fixing mechanism 7 includes a forward and reverse motor 11. A round shaft 12 is fixedly connected to the output end of the forward and reverse motor 11. A rotating frame 13 is fixedly connected to the right end of the round shaft 12. Several sets of extension cylinders 14 are fixedly connected to the front and rear ends of the rotating frame 13. A telescopic threaded rod 15 is threaded and snapped into the inside of each set of extension cylinders 14. A clamping plate 16 is fixedly connected to one end of each set of telescopic threaded rods 15 located inside the rotating frame 13. A round shaft 12 is fixedly connected to the middle of the right end of the rotating frame 13. Two sets of limiting plates 17 are fixedly connected to the round shaft 12 on the right side. Several sets of convenient shafts 18 are equidistantly arranged on the surface of the round shaft 12 on the right side. The forward and reverse motor 11 is fixedly connected to the inner wall of the first round hole 5. The round shaft 12 and the convenient shaft 18 on the right side are inserted into the second round hole 6. The two sets of limiting plates 17 are located at the left and right ends of the right structure of the support frame 1, respectively. The convenient shaft 18 is in contact with the inner wall of the second round hole 6 but is not fixed.
[0024] Through the above scheme, the several sets of telescopic threaded rods 15 and clamping plates 16 on the rotating frame 13 can clamp and fix the wires together, and detect several sets of wires at the same time, improving the detection efficiency. In addition, the convenient shaft 18 movably set on the right round shaft 12 can reduce friction during rotation and facilitate detection.
[0025] In this embodiment, the protective mechanism 4 includes a placement box 19 and a lifting plate 20. The front left, front right, rear left and rear right of the placement box 19 are all provided with limit grooves 21. The lower front and lower rear of the lifting plate 20 are fixedly connected with several sets of support springs 22. The front left, front right, rear left and rear right of the lifting plate 20 are all fixedly connected with limit blocks 23. The upper end of the lifting plate 20 is fixedly connected with a protective pad 24. The placement box 19 is fixedly connected to the lower wall of the support frame 1. The support springs 22 are fixedly connected to the lower wall of the placement box 19. The limit blocks 23 are respectively inserted and engaged with the nearby limit grooves 21.
[0026] With the above solution: the lower lifting plate 20 can easily hold the weight, reducing contact with the support frame 1; the protective pad 24 fixedly connected to the surface of the lifting plate 20 and the lower support spring 22 can reduce the impact of the weight falling down and prevent damage to the support frame 1.
[0027] It should be noted that this utility model is a fatigue testing device for automotive wiring harnesses. During use, the telescopic threaded rod 15 is first rotated, causing the two sets of adjacent clamping plates 16 to move away and then close again to clamp and fix the wire. The lower part of the wire passes between the two sets of limiting shafts 10. Then, a weight is attached to the lower part of the wire. The rotating frame 13, with its several sets of telescopic threaded rods 15 and clamping plates 16 arranged via several sets of extension cylinders 14, can jointly clamp several sets of wires, simultaneously testing multiple sets of wires and improving testing efficiency. Weights of different weights are attached to the lower ends of the several sets of wires. The weights are positioned at... The upper part of the placement box 19 is driven by the operation display panel 2 to drive the forward and reverse motor 11, which drives the rotating frame 13 on the right to rotate forward and reverse. The convenient shaft 18 is movably set on the round shaft 12 at the right end of the rotating frame 13, which can reduce friction during rotation. After the detection is completed, if the wire breaks, the weight at the bottom falls on the lifting plate 20, which can prevent it from contacting the support frame 1. At the same time, the protective pad 24 fixedly connected to the upper part of the lifting plate 20 and the support spring 22 fixedly connected to the lower end of the lifting plate 20 together reduce the impact of the weight falling, reduce the impact force, and prevent damage to the support frame 1.
[0028] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A fatigue resistance measuring device for automotive wiring harnesses, comprising a support frame (1), characterized in that: An operation display panel (2) is fixedly connected to the left front end of the support frame (1). A connecting line (3) is fixedly connected to the left end of the support frame (1). A protective mechanism (4) is fixedly connected to the lower wall of the support frame (1). A first circular hole (5) is opened at the upper left end of the support frame (1). A second circular hole (6) is opened at the upper right end of the support frame (1). A fixing mechanism (7) is fixedly connected to the inner wall of the first circular hole (5). A rectangular frame (8) is fixedly connected to the lower left and lower right sides of the support frame (1). Several sets of insert rods (9) are inserted and fixedly connected inside the rectangular frame (8). A limit shaft (10) is inserted and snapped onto each of the several sets of insert rods (9).
2. The fatigue resistance measuring device for automotive wiring harnesses according to claim 1, characterized in that: The fixing mechanism (7) includes a forward and reverse motor (11), the output end of which is fixedly connected to a round shaft (12), the right end of which is fixedly connected to a rotating frame (13), the front and rear ends of which are fixedly connected to several sets of extension tubes (14), the inside of which are threaded and connected to telescopic threaded rods (15), the end of which is located inside the rotating frame (13) is fixedly connected to a clamp (16), the middle of the right end of the rotating frame (13) is fixedly connected to a round shaft (12), the right end of which is fixedly connected to two sets of limiting plates (17), and the surface of the right end of the round shaft (12) is equidistantly provided with several sets of convenient shafts (18).
3. The fatigue resistance measuring device for automotive wiring harnesses according to claim 2, characterized in that: The forward and reverse motor (11) is fixedly connected to the inner wall of the first circular hole (5), and the circular shaft (12) and the convenient shaft (18) on the right are inserted into the second circular hole (6).
4. The fatigue resistance measuring device for automotive wiring harnesses according to claim 2, characterized in that: The two sets of limiting plates (17) are located at the left and right ends of the right structure of the support frame (1), respectively. The convenient shaft (18) is in contact with the inner wall of the second round hole (6) but is not fixed.
5. The fatigue resistance measuring device for automotive wiring harnesses according to claim 1, characterized in that: The protective mechanism (4) includes a placement box (19) and a lifting plate (20). The placement box (19) has a limit groove (21) on the front left, front right, rear left and rear right. The lifting plate (20) has several sets of support springs (22) fixedly connected to the lower front and lower rear. The lifting plate (20) has a limit block (23) fixedly connected to the front left, front right, rear left and rear right. The lifting plate (20) has a protective pad (24) fixedly connected to the upper end.
6. The fatigue resistance measuring device for automotive wiring harnesses according to claim 5, characterized in that: The placement box (19) is fixedly connected to the lower wall of the support frame (1), the support spring (22) is fixedly connected to the lower wall of the placement box (19), and the limiting block (23) is inserted and snapped into the adjacent limiting groove (21).