Metallic abrasive particle sensor
Patent Information
- Application Number
- CN202520308882.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-25
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-02-25
AI Technical Summary
[0003]有鉴于此,本实用新型旨在提出一种金属磨粒传感器,以解决现有技术的传感器受检测精度的影响,检测的电信号较为嘈杂、斑驳,影响检测质量的问题
(1)本实用新型所述的一种金属磨粒传感器,多个并列设置的检测线圈能够共同作用在过料管内的待检测介质,能够提高检测精度,降低检测到的颗粒外径,使得检测的电信号清晰,便于分辨,提高了检测质量。
Smart Images

Figure CN224772833U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of metal particle detection, and in particular relates to a metal abrasive sensor. Background Technology
[0002] A sensor is a detection device that can sense the measured information and transform it into an electrical signal or other required form of information output according to a certain rule to meet the requirements of information transmission, processing, storage, display, recording and control. Metal abrasive sensors are a type of sensor that can detect the presence and outer diameter of metal particles in a medium. However, with existing metal abrasive sensors, if there are many metal particles in the medium with varying outer diameters, the detected electrical signal is relatively noisy and mottled due to the influence of the sensor's detection accuracy, which affects the detection quality. Summary of the Invention
[0003] In view of this, the present invention aims to propose a metal abrasive sensor to solve the problem that the existing sensors are affected by the detection accuracy, resulting in noisy and mottled electrical signals that affect the detection quality.
[0004] To achieve the above objectives, the technical solution of this utility model is implemented as follows: A metal abrasive sensor includes a housing and a feed tube concentrically arranged within its inner ring. A mounting base is sleeved around the feed tube and located within the inner ring of the housing. The mounting base has multiple mounting grooves along its axial direction. Each mounting groove contains an independently wound detection unit, and each detection unit includes multiple detection lines arranged parallel to each other. Each detection line is spirally wound within the mounting groove.
[0005] Furthermore, a protective tube is fitted around the mounting groove, and the protective tube has two wire holes. The two ends of the detection wire pass through one of the wire holes and are then connected to the outside.
[0006] Furthermore, each end of the outer shell is detachably connected to an end cap, and a pressing platform is provided on one side of each end cap, with the outer edge of one end of the pressing platform abutting against the inner ring of the protective tube.
[0007] Furthermore, the pressing platform is a hollow frustum structure.
[0008] Furthermore, an adapter tube is provided at one end of the pressure plate, and the outer periphery of the adapter tube is located within the inner ring of the protective tube. The inner ring of the adapter tube is sealed to the outer periphery of the feed tube through a sealing ring.
[0009] Furthermore, the inner ring of the adapter tube is provided with a retaining ring, one side of which abuts against one end of the feed tube.
[0010] Furthermore, the end cap has a threaded hole in the middle, and the feed nozzle is threadedly connected to the threaded hole.
[0011] Compared with the prior art, the metal abrasive sensor of this utility model has the following advantages: (1) The metal abrasive sensor described in this utility model has multiple parallel detection coils that can work together on the medium to be detected in the feed tube, which can improve the detection accuracy, reduce the outer diameter of the detected particles, make the detected electrical signal clear and easy to distinguish, and improve the detection quality.
[0012] (2) In order to protect the detection coil in the mounting slot, a protective tube is installed around the mounting slot. The protective tube has two wire holes. The two ends of the detection wire pass through one wire hole and are connected to the external controller. By setting the protection, the detection coil can be protected, prevented from being contaminated by dust, improve the service life of the device, and reduce maintenance costs. Attached Figure Description
[0013] The accompanying drawings, which form part of this utility model, are used to provide a further understanding of the utility model. The illustrative embodiments of the utility model and their descriptions are used to explain the utility model and do not constitute an undue limitation of the utility model. In the drawings: Figure 1 This is a schematic diagram of the structure of a metal abrasive sensor according to an embodiment of the present invention; Figure 2 This is an exploded structural diagram of a metal abrasive sensor according to an embodiment of the present invention; Figure 3 This is a cross-sectional schematic diagram of a metal abrasive sensor according to an embodiment of the present utility model; Figure 4 This is a schematic diagram of the end cap structure according to an embodiment of the present utility model; Figure 5 This is a cross-sectional schematic diagram of the end cap according to an embodiment of the present utility model; Figure 6 This is a schematic diagram of the mounting base described in an embodiment of the present utility model.
[0014] Explanation of reference numerals in the attached figures: 1-Outer shell; 2-Feed tube; 3-Mounting base; 4-Detection unit; 5-Protective tube; 51-Wire hole; 6-End cap; 61-Pressure platform; 62-Adapter tube; 63-Retaining ring; 7-Sealing ring; 8-Feed nozzle. Detailed Implementation
[0015] It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0016] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.
[0017] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0018] The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0019] like Figures 1-6 As shown, a metal abrasive sensor includes a housing 1 and a feed tube 2 concentrically arranged within its inner ring. A mounting base 3 is sleeved around the feed tube 2 and is located within the inner ring of the housing 1. The mounting base 3 has multiple mounting grooves along its axial direction. Each mounting groove contains an independently wound detection unit 4, and each detection unit 4 includes multiple detection wires arranged parallel to each other. Each detection wire is spirally wound within the mounting groove. The multiple parallel detection coils can work together on the medium to be detected within the feed tube 2, which can improve detection accuracy, reduce the outer diameter of the detected particles, make the detected electrical signal clear and easy to distinguish, and improve detection quality.
[0020] To protect the detection coil inside the mounting slot, a protective tube 5 is installed around the mounting slot. The protective tube 5 has two wire holes 51. The two ends of the detection wire pass through one of the wire holes 51 and are then connected to the external controller. By setting up the protection, the detection coil can be protected from dust contamination, the service life of the device can be improved, and the maintenance cost can be reduced.
[0021] Each end cap 6 is detachably connected to both ends of the outer casing 1. A pressure plate 61 is provided on one side of each end cap 6. The outer edge of one end of the pressure plate 61 abuts against the inner ring of the protective tube 5. In this embodiment, the pressure plate 61 is a hollow frustum structure. An adapter tube 62 is provided at one end of the pressure plate 61. The outer periphery of the adapter tube 62 is located within the inner ring of the protective tube 5. The inner ring of the adapter tube 62 is sealed to the outer periphery of the feed tube 2 through a sealing ring 7. A retaining ring 63 is provided within the inner ring of the adapter tube 62. One side of the retaining ring 63 abuts against one end of the feed tube 2. The end caps 6 are provided at both ends of the outer casing 1, and the retaining ring 63 is provided inside the end cap 6 to ensure the stability of the mounting base 3. A threaded hole is provided in the middle of the end cap 6. The outer periphery of the feed nozzle 8 is threadedly connected to the threaded hole to facilitate the connection of the pipeline for transmitting the medium to be tested.
[0022] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A metal abrasive sensor, characterized in that: The device includes a housing (1) and a feed pipe (2) arranged concentrically with its inner ring. A mounting seat (3) is sleeved around the feed pipe (2). The mounting seat (3) is located in the inner ring of the housing (1). Multiple mounting grooves are provided on the mounting seat (3) along the axial direction. Each mounting groove contains an independently wound detection unit (4). Each detection unit (4) includes multiple detection lines, which are arranged parallel to each other. Each detection line is spirally wound in the mounting groove.
2. The metal abrasive sensor according to claim 1, characterized in that: A protective tube (5) is fitted around the mounting slot. The protective tube (5) has two wire holes (51). The two ends of the detection wire pass through one wire hole (51) and are connected to the outside.
3. A metal abrasive sensor according to claim 1, characterized in that: The outer shell (1) is detachably connected to an end cap (6) at each end. Each end cap (6) has a pressing platform (61) on one side, and the outer edge of one end of the pressing platform (61) abuts against the inner ring of the protective tube (5).
4. A metal abrasive sensor according to claim 3, characterized in that: The pressure table (61) is a hollow frustum structure.
5. A metal abrasive sensor according to claim 3, characterized in that: An adapter tube (62) is provided at one end of the pressure plate (61). The outer periphery of the adapter tube (62) is located in the inner ring of the protective tube (5). The inner ring of the adapter tube (62) is sealed to the outer periphery of the feed tube (2) through a sealing ring (7).
6. A metal abrasive sensor according to claim 5, characterized in that: The inner ring of the adapter tube (62) is provided with a retaining ring (63), and one side of the retaining ring (63) abuts against one end of the feed tube (2).
7. A metal abrasive sensor according to claim 1, characterized in that: The end cap (6) has a threaded hole in the middle, and the feed nozzle (8) is threadedly connected to the threaded hole.