Ship oil pollution on-line monitoring metering device

CN224772937UActive Publication Date: 2026-09-18SHANGHAI CSSC FUEL OIL CO LTD +1
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Patent Information

Application Number
CN202522411792.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-13
Publication Date
2026-09-18
Estimated Expiration
2035-11-13

AI Technical Summary

Technical Problem

[0003]传统的船用污油计量检测方法存在诸多问题,在污油含水率检测方面,常采用人工检尺或取样法,取样方法和检尺位置受到存在人为因素影响,很难做到科学监管,导致检测结果的准确性和可靠性大打折扣

Benefits of technology

1、由于含水分析仪的外护管内中部设有二个对称布置的弧形探头,其中一个探头通过连杆穿过连接管并与设在表头内的一次表电连接,用于发射检测信号;另一个探头通过螺钉固定在外护管内,用于同步接收检测信号;不仅能够保证待检测介质无阻碍的流过检测点,而且对称布置的探头可使检测信号更稳定,进一步提高检测精准度。

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Abstract

A kind of ship waste oil on-line monitoring metering device, including cabinet, detection pipeline is arranged in cabinet, detection pipeline is approximately Z type and two ends are led by cabinet two sides inlet and outlet respectively, inlet is located in the lower part of one side of cabinet, outlet is located in the upper part of the other side of cabinet, vertical section in detection pipeline is installed with mass flowmeter and water content analyzer in cabinet in sequence;The water content analyzer includes outer protection tube, and a dial is connected to the side of outer protection tube by connecting pipe, the inner hole of outer protection tube is ladder-shaped, two symmetrical and separated arc probes are inlaid in the middle of outer protection tube by insulation sleeve, the outer edge of one probe is connected with connecting rod, connecting rod passes through connecting pipe and is electrically connected with primary meter in dial, for emitting detection signal;Another probe is fixed in outer protection tube by screw;Sealing gland is connected by screw thread in the big hole end of outer protection tube inner hole.The device detection signal is stable, and precision is high.
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Description

Technical Field

[0001] This utility model relates to a monitoring device, and more particularly to an online monitoring and metering device for marine oil spill. Background Technology

[0002] Marine oil sludge contains waste water-containing fuel oil, engine oil, lubricating oil, etc. If this sludge is discharged directly without effective treatment, it will cause serious damage to the marine, river, and lake ecosystems. However, because marine oil sludge has certain utilization value, it has attracted many service companies to participate in its recycling and treatment. In this process, the metering and testing of oil sludge is crucial.

[0003] Traditional methods for measuring and testing marine oil sludge have numerous problems. In testing the water content of oil sludge, manual gauging or sampling is often used. However, the sampling method and gauging location are susceptible to human error, making scientific monitoring difficult and significantly compromising the accuracy and reliability of the test results. For example, different sampling personnel may choose different sampling locations and sample sizes due to varying operating habits, leading to deviations in the measured water content of the oil sludge, which in turn affects the quality and price determination of the oil sludge in the market.

[0004] Shipping companies face enormous cost pressures. Under these circumstances, how to scientifically test and measure marine oil spills and ensure fair and just settlement between the two parties has become an urgent problem for shipping companies to solve. Utility Model Content

[0005] The technical problem to be solved by this utility model is to provide an online monitoring and metering device for ship oil spill that has stable and accurate detection signals.

[0006] The technical solution of this utility model is as follows: A ship oil sludge online monitoring and metering device includes a cabinet, characterized in that: a detection pipe is provided inside the cabinet, the detection pipe is approximately Z-shaped and has an inlet and an outlet respectively leading out from both sides of the cabinet, the inlet is located at the lower part of one side of the cabinet and the outlet is located at the upper part of the other side of the cabinet, and a mass flow meter and a water content analyzer are installed sequentially on the vertical section of the detection pipe inside the cabinet, which are used to detect the mass of oil sludge passing through the metering device per unit time; The moisture analyzer includes an outer protective tube. A meter head is connected to one side of the outer protective tube via a connecting pipe. The inner hole of the outer protective tube is stepped. Two symmetrically arranged and separated arc-shaped probes are installed in the middle of the outer protective tube via an insulating sleeve. One probe has a connecting rod connected to its outer edge. The connecting rod passes through the connecting pipe and is electrically connected to a primary meter located in the meter head for transmitting detection signals. The other probe is fixed inside the outer protective tube by screws for synchronously receiving detection signals. A sealing cap is threaded to one end of the larger hole in the inner hole of the outer protective tube to press the two probes together.

[0007] As a further preferred option, connecting flanges are welded to one end of the inlet and one end of the testing pipeline to facilitate installation.

[0008] As a further preferred option, the mass flow meter is a straight-tube mass flow meter.

[0009] As a further preferred option, an explosion-proof box is provided inside the cabinet, and a PLC and a wireless transmission module are installed inside the explosion-proof box. The signal output terminals of the mass flow meter and the moisture content analyzer are electrically connected to the PLC installed inside the explosion-proof box, respectively, for receiving data from the mass flow meter and the moisture content analyzer and uploading it to the server through the wireless transmission module.

[0010] As a further preferred option, an audible and visual alarm is installed on one side of the cabinet. The control terminal of the PLC is connected to the audible and visual alarm to prompt the crew members receiving oil to switch between the oil receiving tank and the sewage tank.

[0011] As a further preferred option, a base is bolted to the bottom of the cabinet. The base is a rectangular frame welded from channel steel, which is convenient for welding and fixing to the hull.

[0012] The beneficial effects of this utility model are: 1. The water content analyzer has two symmetrically arranged arc-shaped probes in the middle of the outer protective tube. One probe passes through the connecting tube via a connecting rod and is electrically connected to the primary meter inside the meter head to transmit detection signals. The other probe is fixed inside the outer protective tube with screws to receive detection signals synchronously. This not only ensures that the medium to be tested flows through the detection point without obstruction, but also makes the detection signal more stable by symmetrically arranging the probes, further improving the detection accuracy.

[0013] 2. Because the detection pipeline is approximately Z-shaped with the inlet located at the lower part of one side of the cabinet and the outlet located at the upper part of the other side of the cabinet, the ship's sludge oil can enter the detection pipeline under the power of the oil pump and fill the Z-shaped detection pipeline without air entering, which can ensure high accuracy of the detection data. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model after the cabinet door is removed.

[0015] Figure 2 yes Figure 1 Left view after removing the left side panel.

[0016] Figure 3 This is a three-dimensional structural diagram of the present invention.

[0017] Figure 4 This is a cross-sectional view of the structure of a water content analyzer.

[0018] Figure 5 yes Figure 4 Side view.

[0019] Figure 6 This is the control principle diagram of this utility model.

[0020] In the diagram: Detection pipe 1, inlet 101, outlet 102, water content analyzer 2, outer protective tube 201, insulating sleeve 202, probe 203, connecting rod 204, connecting pipe 205, meter head 206, screw 207, sealing gasket 208, sealing gland 209, insulating coating 210, clamping flange 3, cabinet 4, mass flow meter 5, connecting flange 6, audible and visual alarm 7, explosion-proof box 8, base 9, cabinet door 10. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0022] like Figures 1-6 As shown, this utility model relates to an online monitoring and metering device for marine oil spill, comprising a cabinet 4 enclosed by sealing plates on all sides, with double doors 10 on the front of the cabinet 4, one at the top and one at the bottom. A base 9 is bolted to the bottom of the cabinet 4, the base 9 being a rectangular frame welded from channel steel for easy welding and fixing to the hull.

[0023] A detection pipe 1 is installed inside the cabinet 4. The detection pipe 1 is approximately Z-shaped, with an inlet 101 and an outlet 102 leading out from both sides of the cabinet 4. The inlet 101 is located on the lower left side of the cabinet 4, and the outlet 102 is located on the upper right side of the cabinet 4. A mass flow meter 5 and a moisture analyzer 2 are installed sequentially on the vertical section of the detection pipe 1 inside the cabinet 4. The mass flow meter 5 is a straight-tube type mass flow meter, and its upper and lower ends are sealed to the detection pipe 1 by flanges and bolts, respectively; it is used to detect the mass and density of sludge passing through the metering device per unit time.

[0024] The moisture content analyzer 2 includes an outer protective tube 201. A meter head 206 is threadedly connected to one side of the outer protective tube 201 via a welded connecting pipe 205. The inner bore of the outer protective tube 201 is stepped. Two symmetrically arranged and separated arc-shaped probes 203 are installed in the middle of the outer protective tube 201 via an insulating sleeve 202. One probe 203 has a connecting rod 204 threaded radially along its outer edge. The connecting rod passes through a through hole in the outer protective tube 201 and the connecting pipe 205, and is electrically connected to a primary meter installed in the meter head 206 for transmitting radio frequency detection signals. The other probe 203 is fixed to the outer protective tube 201 and electrically connected via radially arranged screws 207 for synchronously receiving feedback detection signals, thereby measuring the moisture content of the oily waste passing through the metering device. A sealing cap 209 is threadedly connected to one end of the larger hole in the inner bore of the outer protective tube 201 to press the two probes 203 together. Annular grooves are provided on the outer end faces of the outer sheath 201 and the sealing cap 209, and sealing gaskets 208 are embedded therein to improve the sealing effect during installation. Insulating coatings 210 are provided at both ends of the two probes 203 to achieve insulation between the two ends of the probes 203 and the outer sheath 201 and the sealing cap 209.

[0025] Clamping flanges 3 are respectively provided at both ends of the water content analyzer 2 on the detection pipeline 1. The outer protective tube 201 and the sealing cover of the water content analyzer 2 are clamped between the two clamping flanges 3 by bolts to facilitate disassembly and assembly.

[0026] Connecting flanges 6 are welded to one end of the inlet and one end of the testing pipe 1 for easy installation.

[0027] An explosion-proof box 8 is fixed on the lower right side inside the cabinet 4. Inside the explosion-proof box 8, there is a PLC and a wireless transmission module that are connected to each other. The signal output terminals of the mass flow meter 5 and the moisture analyzer 2 are electrically connected to the PLC inside the explosion-proof box 8, respectively, to receive the data from the mass flow meter 5 and the moisture analyzer 2 and upload it to the server through the wireless transmission module.

[0028] An audible and visual alarm 7 is fixed on one side of the cabinet 4. The control terminal of the PLC is connected to the audible and visual alarm 7 to prompt the crew to switch between the oil receiving tank and the sewage tank.

[0029] In use, the connecting flange 6 at the outer end of the inlet of the device is connected to the ship's sludge tank via pipeline and oil pump. The connecting flange 6 at the outer end of the outlet is connected to the oil receiving tank and sludge tank via manual three-way valve and pipeline. Sludge oil in the sludge tank is pumped into the detection pipeline 1 by the oil pump. When it flows through the water content analyzer 2, it sends and receives radio frequency signals through two probes 203, respectively, to detect the water content of the flowing sludge oil in real time. The data is transmitted to the PLC in the explosion-proof box through the primary meter in the meter head. At the same time, the mass flow meter 5 can detect the mass of sludge oil flowing through the metering device per unit time. When the detected water content is lower than the value set by the user through the PLC, the PLC controls the audible and visual alarm 7 to sound an alarm, prompting the crew to switch the manual three-way valve to allow the sludge oil to flow into the oil receiving tank.

[0030] Although the embodiments of this utility model have been disclosed above, they are not limited to the applications listed in the specification and embodiments. They can be applied to various fields suitable for this utility model. For those skilled in the art, other modifications can be easily made. Therefore, without departing from the general concept defined by the claims and their equivalents, this utility model is not limited to the specific details and the illustrations shown and described herein.

Claims

1. An on-line monitoring metering device for ship slop oil, comprising a cabinet, characterized in that The cabinet is equipped with a detection pipe, which is approximately Z-shaped and has an inlet and an outlet at both ends, respectively, leading out from the two sides of the cabinet. The inlet is located at the lower part of one side of the cabinet, and the outlet is located at the upper part of the other side of the cabinet. On the vertical section of the detection pipe inside the cabinet, a mass flow meter and a water content analyzer are installed in sequence, arranged vertically, to detect the mass of sludge and oil passing through the metering device per unit time and the water content, respectively. The moisture analyzer includes an outer protective tube. A meter head is connected to one side of the outer protective tube via a connecting pipe. The inner hole of the outer protective tube is stepped. Two symmetrically arranged and separated arc-shaped probes are installed in the middle of the outer protective tube via an insulating sleeve. One probe has a connecting rod connected to its outer edge. The connecting rod passes through the connecting pipe and is electrically connected to a primary meter located in the meter head for transmitting detection signals. The other probe is fixed inside the outer protective tube by screws for synchronously receiving detection signals. A sealing cap is threaded to one end of the larger hole in the inner hole of the outer protective tube to press the two probes together.

2. An on-line monitoring and metering device for slops on board a ship according to claim 1, characterized in that: Connecting flanges are welded to one end of the inlet and one end of the testing pipeline to facilitate installation.

3. The apparatus according to claim 1, wherein: The mass flow meter is a straight-tube type mass flow meter.

4. An on-line monitoring and metering device for slops on board a ship according to any one of claims 1 to 3, characterized in that: An explosion-proof box is installed inside the cabinet. A PLC and a wireless transmission module are installed inside the explosion-proof box. The signal output terminals of the mass flow meter and the moisture content analyzer are electrically connected to the PLC installed inside the explosion-proof box, which is used to receive data from the mass flow meter and the moisture content analyzer and upload it to the server through the wireless transmission module.

5. An on-line monitoring and metering device for slops on board a ship according to claim 4, characterized in that: An audible and visual alarm is installed on one side of the cabinet. The control terminal of the PLC is connected to the audible and visual alarm to prompt the crew to switch between the oil receiving tank and the sewage tank.

6. A ship oil spill online monitoring and metering device according to claim 1 or 5, characterized in that: The bottom of the cabinet is fixed to a base with bolts. The base is a rectangular frame welded from channel steel to facilitate welding and fixing to the hull.