Autoclave covered phased array inspection platform

Abstract

The utility model provides a steam pressure still covers phased array detection platform, include: detection platform, the top of detection platform is equipped with two chutes, two mobile frames of sliding connection in chute, two mobile frames pass through the relative movement of mobile mechanism on detection platform. Through placing the steam pressure still on the supporting block, and supporting the side of steam pressure still through the clamping mechanism, then through the adjusting mechanism and drive the movable plate to go down, make the moving wheel and steam pressure still surface contact, with the through detector can carry out phased array detection to steam pressure still, simultaneously, through the rotating mechanism can make steam pressure still rotate on the supporting block, can make the detector detect the different position of steam pressure still outer circumference, through the adjusting mechanism can drive the detector to move horizontally, the different length position detection of steam pressure still is convenient, therefore realize the effect of automatic comprehensive detection to steam pressure still, improve the efficiency and effect of detection work effectively.

Description

Technical Field

[0001] This utility model relates to the field of autoclave testing technology, specifically to an autoclave covered phased array testing platform. Background Technology

[0002] An autoclave, also known as a steam curing autoclave or pressure steaming autoclave, is a type of special equipment. An autoclave is a highly sealed, large, and heavy pressure vessel, typically consisting of a vessel body, vessel lid, heating system, pressure control system, temperature control system, safety valve, and pressure gauge.

[0003] In industrial production, autoclaves, as typical high-pressure vessels, are widely used in various processes. Their operating environment is typically high temperature and high pressure, and long-term operation can easily lead to problems such as material fatigue, weld cracking, corrosion, and localized deformation, thus causing serious safety hazards. Therefore, regular non-destructive testing of autoclaves is a crucial step in ensuring their safe operation.

[0004] Traditional autoclave inspection methods mainly rely on manual handheld instruments. While these methods can detect surface or near-surface defects to some extent, manual inspection has significant limitations in terms of efficiency and defect location accuracy. It is difficult to conduct rapid inspection of the entire autoclave, and it is prone to missed or misjudged defects, resulting in reduced inspection efficiency and effectiveness. Utility Model Content

[0005] This invention proposes a phased array detection platform covered by an autoclave, which solves the problems of slow detection efficiency and easy omissions or misjudgments in traditional detection methods in related technologies.

[0006] The technical solution of this utility model is as follows: a phased array detection platform covered by an autoclave, comprising: a detection platform, wherein two sliding grooves are provided on the top of the detection platform; Two movable frames are slidably connected within the slide groove, and the two movable frames move relative to each other via a moving mechanism located on the detection platform; A support block is fixedly installed on the top of the movable frame. The support block is equipped with a rotating mechanism for adjusting the angle of the vessel body. The movable frame is equipped with a clamping mechanism for limiting the vessel body. A movable plate is located above the testing platform, and the movable plate can move horizontally and vertically through an adjustment mechanism located on the testing platform; A mounting plate, which is fixedly installed at the bottom of the movable plate, is I-shaped; A detector that is fixedly installed at the bottom center of the mounting plate; Two sets of connecting rods are fixedly installed at the bottom of the mounting plate; And a movable wheel fixedly connected to the bottom of the connecting rod.

[0007] Preferably, the moving mechanism includes a bidirectional screw rotatably connected to the top of the detection platform, and a motor fixedly installed on the top of the detection platform. The output end of the motor is connected to the bidirectional screw, and the two moving frames are threadedly connected to the bidirectional screw.

[0008] Preferably, the clamping mechanism includes two sets of limiting slide rods that slide through and are slidably connected to both sides of the movable frame, an arc-shaped support plate fixedly connected to one end of each set of limiting slide rods, a spring sleeved on one surface of each set of limiting slide rods, and a roller rotatably connected inside the arc-shaped support plate.

[0009] The two ends of the spring are connected to the arc-shaped support plate and the movable frame, respectively, and the surface of the roller is equipped with a rubber anti-slip pad.

[0010] Preferably, the rotating mechanism includes a second roller rotatably connected inside the support block and with one end of the rotating shaft extending to the outside, an inner cavity formed on the support block, a second motor fixedly installed inside the inner cavity, two transmission wheels fixedly connected to the output end of the second motor and one end of the second roller, and a transmission component connected to the surface of the two transmission wheels.

[0011] The surface of the roller two is equipped with a rubber anti-slip pad two, the two transmission wheels are belt pulleys, and the transmission component is a transmission belt.

[0012] Preferably, the adjustment mechanism includes a fixed base fixedly installed on one side of the top of the detection platform, a guide rail fixedly installed on the inner bottom wall of the fixed base, a lead screw 1 rotatably connected between the inner side walls of the fixed base, a sliding block threadedly connected to the surface of the lead screw 1 and sliding with the guide rail, a motor 3 fixedly installed on one side of the fixed base, and a lifting component provided on the sliding block. The output end of the motor 3 movably passes through the fixed base and is connected to the lead screw 1.

[0013] The lifting component includes a fixed housing fixedly installed on the top of the sliding block, a lead screw two rotatably connected between the inner sidewalls of the fixed housing, and a motor four fixedly installed on the top of the fixed housing. The output end of the motor four movably passes through the fixed housing and is connected to the lead screw two. The movable plate is threadedly connected to the surface of the lead screw two and slidably connected to the fixed housing.

[0014] The working principle and beneficial effects of this utility model are as follows: By placing the autoclave on a support block and using a clamping mechanism to support its sides, its stability is ensured. Then, an adjusting mechanism moves a movable plate downwards, bringing the moving wheels into contact with the autoclave surface. A phased array detector can then perform phased array detection on the autoclave. Simultaneously, a rotating mechanism allows the autoclave to rotate on the support block, and in conjunction with the rolling of the moving wheels, the detector can detect different positions on the outer circumference of the autoclave. The adjusting mechanism allows the detector to move laterally, facilitating detection at different lengths of the autoclave. Therefore, this achieves automatic and comprehensive detection of the autoclave, reducing manual intervention, ensuring stable detection accuracy, and avoiding missed detections or misjudgments that can occur during manual inspection, effectively improving the efficiency and effectiveness of the inspection work. Attached Figure Description

[0015] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0016] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model; Figure 2 This is a partial three-dimensional structural diagram of the mobile frame of this utility model; Figure 3 This is a partial three-dimensional structural diagram of the fixing base of this utility model; Figure 4 This is a partial three-dimensional structural diagram of the movable plate of this utility model.

[0017] In the diagram: 1. Detection platform; 2. Support block; 3. Movable plate; 4. Mounting plate; 5. Detector; 6. Connecting rod; 7. Moving wheel; 8. Bidirectional screw; 9. Moving frame; 10. Motor 1; 11. Limiting slide bar; 12. Arc-shaped support plate; 13. Spring; 14. Roller 1; 15. Roller 2; 16. Motor 2; 17. Transmission wheel; 18. Fixed seat; 19. Guide rail; 20. Lead screw 1; 21. Sliding block; 22. Motor 3; 23. Fixed shell; 24. Lead screw 2; 25. Motor 4. Detailed Implementation

[0018] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this utility model.

[0019] Please see Figure 1 - Figure 4 The autoclave covered phased array detection platform provided by this utility model includes: detection platform 1, and two sliding grooves are opened on the top of the detection platform 1; Two movable frames 9 are slidably connected in the slide groove, and the two movable frames 9 move relative to each other through a moving mechanism provided on the detection platform 1; A support block 2 is fixedly installed on the top of the movable frame 9. The support block 2 is equipped with a rotating mechanism for adjusting the angle of the vessel body. The movable frame 9 is equipped with a clamping mechanism for limiting the vessel body. The movable plate 3 is located above the testing platform 1, and the movable plate 3 can move horizontally and vertically through the adjustment mechanism located on the testing platform 1; Mounting plate 4 is fixedly installed at the bottom of movable plate 3. Mounting plate 4 is I-shaped. The detector 5 is fixedly installed at the bottom center of the mounting plate 4. The detector 5 is the detection probe of the ultrasonic phased array flaw detector and is connected to the external phased array flaw detector through wires. Two sets of connecting rods 6 are fixedly installed at the bottom of the mounting plate 4; And a movable wheel 7 fixedly connected to the bottom of the connecting rod 6.

[0020] The technical solution provided in this embodiment is as follows: In use, firstly, the two movable frames 9 are driven to slide in the groove by the moving mechanism, and the distance between the two support blocks 2 is adjusted to accommodate autoclaves of different sizes. Then, the autoclave is placed on the support block 2, so that its outer circumferential surface contacts the support block 2 (the legs of the autoclave are suspended). The sides of the autoclave are supported by the clamping mechanism to ensure its stability. Then, the movable plate 3 is moved down by the adjusting mechanism, so that the moving wheel 7 contacts the surface of the autoclave. Subsequently, the autoclave can be phased array detected by the detector 5. Meanwhile, the rotating mechanism enables the autoclave to rotate on the support block 2, and with the rolling of the moving wheel 7, the detector 5 can detect different positions on the outer circumference of the autoclave. Furthermore, the adjusting mechanism can drive the movable plate 3 to move along the length of the autoclave, thereby allowing the detector 5 to move laterally, facilitating the detection of different length positions of the autoclave. Thus, the autoclave can be automatically and comprehensively inspected, reducing manual interference, ensuring relatively stable detection accuracy, avoiding missed detections or misjudgments that may occur during manual inspection, and effectively improving the efficiency and effectiveness of the inspection work.

[0021] Furthermore, the moving mechanism includes a bidirectional screw 8 rotatably connected to the top of the detection platform 1, and a motor 10 fixedly installed on the top of the detection platform 1. The output end of the motor 10 is connected to the bidirectional screw 8, and two moving frames 9 are threadedly connected to the bidirectional screw 8.

[0022] Specifically, the motor 10 drives the bidirectional screw 8 to rotate, which in turn drives the two movable frames 9 to move closer to each other in the slide groove, thereby adjusting the distance between the two support blocks 2. This allows for adjustment based on the size of the autoclave, so as to adjust the contact support point between the support block 2 and the circumferential surface of the autoclave.

[0023] Furthermore, the clamping mechanism includes two sets of limiting slide rods 11 that are slidably connected to both sides of the movable frame 9, an arc-shaped support plate 12 fixedly connected to one end of each set of limiting slide rods 11, a spring 13 sleeved on one surface of each set of limiting slide rods 11, and a roller 14 rotatably connected inside the arc-shaped support plate 12.

[0024] The two ends of the spring 13 are connected to the arc-shaped support plate 12 and the movable frame 9 respectively, and the surface of the roller 14 is equipped with a rubber anti-slip pad.

[0025] Specifically, when the autoclave is placed on the support block 2, the limiting slide bar 11 can push the arc-shaped support plate 12 towards the autoclave through the elastic force of the spring 13, so that the roller 14 contacts the autoclave body, thereby limiting and clamping the autoclave. The arc-shaped support plate 12 can be moved and adjusted according to the size of the autoclave through the spring 13, so as to clamp and fix autoclaves of different sizes.

[0026] Furthermore, the rotating mechanism includes a second roller 15 rotatably connected inside the support block 2 and with one end of the rotating shaft extending to the outside, an inner cavity opened on the support block 2, a second motor 16 fixedly installed in the inner cavity, two transmission wheels 17 fixedly connected to the output end of the second motor 16 and one end of the second roller 15, and a transmission component connected to the surface of the two transmission wheels 17.

[0027] The surface of roller 15 is equipped with rubber anti-slip pad 2. The two transmission wheels 17 are pulleys, and the transmission component is a transmission belt. The pulleys and transmission belt can be replaced with synchronous pulleys and synchronous belts.

[0028] Specifically, the transmission wheel 17 at the output end is driven by the motor 2 16 to rotate, and the transmission wheel 17 on the roller 2 15 is driven to rotate through the transmission component, so that the autoclave placed on the roller 2 15 can rotate, making it convenient to adjust the angle of the autoclave, facilitating the detection of different positions of the autoclave, and ensuring the comprehensiveness of the detection.

[0029] Furthermore, the adjustment mechanism includes a fixed base 18 fixedly installed on one side of the top of the detection platform 1, a guide rail 19 fixedly installed on the inner bottom wall of the fixed base 18, a lead screw 20 rotatably connected between the inner side walls of the fixed base 18, a sliding block 21 threadedly connected to the surface of the lead screw 20 and sliding with the guide rail 19, a motor 22 fixedly installed on one side of the fixed base 18, and a lifting component provided on the sliding block 21. The output end of the motor 22 moves through the fixed base 18 and is connected to the lead screw 20.

[0030] The lifting component includes a fixed housing 23 fixedly installed on the top of the sliding block 21, a lead screw 24 rotatably connected between the inner side walls of the fixed housing 23, and a motor 4 25 fixedly installed on the top of the fixed housing 23. The output end of the motor 4 25 moves through the fixed housing 23 and is connected to the lead screw 24. The movable plate 3 is threaded to the surface of the lead screw 24 and is slidably connected to the fixed housing 23.

[0031] Specifically, after the autoclave is placed, the motor 25 drives the lead screw 24 to rotate, causing the movable plate 3 to move downward within the fixed shell 23, so that the moving wheel 7 contacts the surface of the autoclave. The detector 5 can then be used to detect the autoclave, and the height of the detector 5 can be easily adjusted. At the same time, the motor 22 drives the lead screw 20 to rotate, causing the sliding block 21 to move laterally along the guide rail 19. This allows the movable plate 3 to move laterally along the surface of the autoclave under the action of the moving wheel 7, enabling the detector 5 to detect different positions of the autoclave, which improves the flexibility of the detection.

[0032] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. An autoclave covered phased array inspection platform, characterized by, include: The detection platform (1) has two grooves on its top. Two movable frames (9) are slidably connected in the slide groove, and the two movable frames (9) move relative to each other through a moving mechanism provided on the detection platform (1); A support block (2) is fixedly installed on the top of the movable frame (9). The support block (2) is provided with a rotating mechanism for adjusting the angle of the vessel body. The movable frame (9) is provided with a clamping mechanism for limiting the vessel body. An movable plate (3) is provided above the testing platform (1), and the movable plate (3) can move horizontally and vertically through an adjustment mechanism provided on the testing platform (1); A mounting plate (4) is fixedly installed at the bottom of the movable plate (3), and the mounting plate (4) is I-shaped; The detector (5) is fixedly installed at the center of the bottom of the mounting plate (4); Two sets of connecting rods (6) are fixedly installed at the bottom of the mounting plate (4); And a movable wheel (7) fixedly connected to the bottom of the connecting rod (6).

2. The autoclave cover phased array detection platform of claim 1, wherein, The moving mechanism includes a bidirectional screw (8) rotatably connected to the top of the detection platform (1) and a motor (10) fixedly installed on the top of the detection platform (1). The output end of the motor (10) is connected to the bidirectional screw (8), and the two moving frames (9) are threadedly connected to the bidirectional screw (8).

3. The autoclave-covered phased array detection platform according to claim 1, characterized in that, The clamping mechanism includes two sets of limiting slide rods (11) that slide through and are connected to both sides of the movable frame (9), an arc-shaped support plate (12) that is fixedly connected to one end of each set of limiting slide rods (11), a spring (13) that is sleeved on one surface of each set of limiting slide rods (11), and a roller (14) that is rotatably connected in the arc-shaped support plate (12).

4. The autoclave cover phased array detection platform of claim 3, wherein, The two ends of the spring (13) are connected to the arc-shaped support plate (12) and the movable frame (9) respectively, and the surface of the roller (14) is equipped with a rubber anti-slip pad.

5. The autoclave cover phased array detection platform of claim 1, wherein, The rotating mechanism includes a roller (15) rotatably connected inside the support block (2) and with one end of the rotating shaft extending to the outside, an inner cavity opened on the support block (2), a motor (16) fixedly installed in the inner cavity, two transmission wheels (17) fixedly connected to the output end of the motor (16) and one end of the roller (15), and a transmission component connected to the surface of the two transmission wheels (17).

6. The autoclave-covered phased array detection platform according to claim 5, characterized in that, The surface of the roller 2 (15) is equipped with a rubber anti-slip pad 2, the two transmission wheels (17) are pulleys, and the transmission component is a transmission belt.

7. The autoclave cover phased array detection platform of claim 1, wherein, The adjustment mechanism includes a fixed seat (18) fixedly installed on one side of the top of the detection platform (1), a guide rail (19) fixedly installed on the inner bottom wall of the fixed seat (18), a lead screw (20) rotatably connected between the inner side walls of the fixed seat (18), a sliding block (21) threadedly connected to the surface of the lead screw (20) and sliding with the guide rail (19), a motor (22) fixedly installed on one side of the fixed seat (18), and a lifting component provided on the sliding block (21). The output end of the motor (22) moves through the fixed seat (18) and is connected to the lead screw (20).

8. The autoclave cover phased array detection platform of claim 7, wherein, The lifting component includes a fixed shell (23) fixedly installed on the top of the sliding block (21), a lead screw (24) rotatably connected between the inner sidewalls of the fixed shell (23), and a motor (25) fixedly installed on the top of the fixed shell (23). The output end of the motor (25) moves through the fixed shell (23) and is connected to the lead screw (24). The movable plate (3) is threaded to the surface of the lead screw (24) and is slidably connected to the fixed shell (23).

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