A jig system for testing a PCBA and an electronic cigarette testing system

CN224773149UActive Publication Date: 2026-09-18SHENZHEN POLARSTAR TECH CO LTD
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Patent Information

Application Number
CN202521218160.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-06-13
Publication Date
2026-09-18
Estimated Expiration
2035-06-13

AI Technical Summary

Technical Problem

然而,现有技术中的PCBA测试方案,主要存在以下不足:第一,每个电流表或电压表只能显示一个参数,而且参数的合格判定容易出现误判;第二,测试操作界面的操作繁琐,人工操作容易出错;第三,只能单次逐个测试PCBA,整体效率不高

Benefits of technology

[0013]In summary, the PCBA (Printed Circuit Board Assembly) testing of e-cigarettes is necessary in laboratory simulation testing. This testing provides quantifiable and repeatable experimental support for the product's reliability, consistency, and compliance. PCBA testing ensures that the R&D and production of e-cigarettes meet relevant standards and improves the consumer experience. Based on this, this application proposes a fixture system for testing PCBAs and an e-cigarette testing system. These systems significantly reduce parameter misjudgments and enable batch testing, thereby improving overall efficiency.

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Abstract

The utility model discloses a kind of for testing PCBA's fixture system and electronic cigarette test system, it is related to PCBA test field, the fixture system includes: load voltage detection module, static current detection module, charging current detection module, buzzer driving module, air pump driving module, digital driving four-bit display module, MCU control unit;The load voltage detection module The static current detection module The charging current detection module are all connected the MCU control unit, the buzzer driving module The air pump driving module The digital driving four-bit display module are all connected the MCU control unit.In the prior art, PCBA test scheme has many deficiencies, the scheme of the utility model, on the one hand, can significantly reduce the situation of parameter misjudgment, on the other hand, batch testing can be realized to improve overall efficiency.
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Description

Technical Field

[0001] This utility model relates to the field of PCBA testing, and in particular to a fixture system for testing PCBAs and an electronic cigarette testing system for electronic cigarette simulation testing. Background Technology

[0002] In laboratory simulation testing of e-cigarettes, the PCBA (Printed Circuit Board Assembly) of the e-cigarette needs to be tested. This testing provides quantifiable and repeatable experimental support for the product's reliability, consistency, and compliance. By testing the PCBA, it can be ensured that the research and development and production of e-cigarettes meet relevant standards and improve the consumer product experience. However, existing PCBA testing solutions have the following main shortcomings: First, each ammeter or voltmeter can only display one parameter, and the qualification judgment of the parameter is prone to misjudgment; second, the test operation interface is cumbersome, and manual operation is prone to errors; third, only PCBAs can be tested one at a time, resulting in low overall efficiency.

[0003] Therefore, the industry needs to design a fixture system for testing PCBAs, an electronic cigarette testing system, and an electronic cigarette testing system to solve the above-mentioned technical problems. Utility Model Content

[0004] The technical problem this application aims to solve is how to design a technical solution that can significantly reduce the occurrence of parameter misjudgments on the one hand, and enable batch testing on the other hand, thereby improving overall efficiency.

[0005] To address the aforementioned problems, in a first aspect, this application proposes a fixture system for testing PCBAs. The fixture system includes: a load voltage detection module, a static current detection module, a charging current detection module, a buzzer drive module, an air pump drive module, a digital four-digit display module, and an MCU control unit. The load voltage detection module, the static current detection module, and the charging current detection module are all connected to the MCU control unit, as are the buzzer drive module, the air pump drive module, and the digital four-digit display module.

[0006] A further technical solution is that the digital driving four-digit display module includes a driving chip, which is an AiP650 series chip and includes an SCL pin and an SDA pin; the SCL pin is connected to the first end of diode D7, and the second end of diode D7 is connected to the first resistor R13 and the CLK pin of the driving chip, and the first resistor R13 is also connected to the DC power input terminal DCIN; the SDA pin is connected to the first end of diode D8, and the second end of diode D8 is connected to the second resistor R31 and the DAT pin of the driving chip, and the second resistor R31 is also connected to the DC power input terminal DCIN.

[0007] A further technical solution is that the driver chip is an AiP650E0 chip, which includes four DIG chip pins. The four DIG chip pins are all connected to the independent display bit pin group of the digital display tube, including DIG1 digital pin, DIG2 digital pin, DIG3 digital pin, and DIG4 digital pin. The segment selection control pin group of the digital display tube is connected to multiple chip pins of the driver chip.

[0008] A further technical solution is that the segment selection control pin group of the digital display tube includes seven DS digital pins and one DS-DP digital pin. The seven DS digital pins are respectively connected to the seven KI chip pins of the driver chip, and the DS-DP digital pin is connected to the KP chip pin of the driver chip.

[0009] A further technical solution is that the fixture system also includes a Type-C module and an LDO module, wherein the Type-C module is connected to the driver chip via the LDO module.

[0010] A further technical solution is that the load voltage detection module, the static current detection module, and the charging current detection module are all connected to the Type-C module.

[0011] A further technical solution is that the buzzer driver module, the air pump driver module, and the digital driver four-digit display module are all connected to the Type-C module.

[0012] Secondly, this application proposes an electronic cigarette testing system, which includes an electronic cigarette simulated air pump and a fixture system for testing PCBA as described in the first aspect, wherein the air pump drive module of the fixture system is connected to the electronic cigarette simulated air pump.

[0013] In summary, the PCBA (Printed Circuit Board Assembly) testing of e-cigarettes is necessary in laboratory simulation testing. This testing provides quantifiable and repeatable experimental support for the product's reliability, consistency, and compliance. PCBA testing ensures that the R&D and production of e-cigarettes meet relevant standards and improves the consumer experience. Based on this, this application proposes a fixture system for testing PCBAs and an e-cigarette testing system. These systems significantly reduce parameter misjudgments and enable batch testing, thereby improving overall efficiency. Attached Figure Description

[0014] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 The diagram shows the overall circuit of the fixture system proposed in this embodiment of the invention.

[0016] Figure 2 This is a first circuit diagram of the fixture system proposed in an embodiment of the present invention.

[0017] Figure 3 This is a second circuit diagram of the fixture system proposed in an embodiment of the present invention.

[0018] Figure 4 This is a third circuit diagram of the fixture system proposed in an embodiment of the present invention.

[0019] Figure 5 The fourth circuit diagram is shown for the fixture system proposed in this embodiment of the utility model.

[0020] Figure 6 The fifth circuit diagram is shown for the fixture system proposed in this embodiment of the utility model.

[0021] Figure 7 The sixth circuit diagram is shown for the fixture system proposed in this embodiment of the utility model.

[0022] Figure 8 The seventh circuit diagram is shown for the fixture system proposed in this embodiment of the utility model.

[0023] Figure 9 The eighth circuit diagram is shown for the fixture system proposed in this embodiment of the utility model.

[0024] Figure 10 The diagram shows the MCU control circuit of the fixture system proposed in this embodiment of the utility model. Detailed Implementation

[0025] The technical solutions in the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Similar component reference numerals in the drawings represent similar components. Obviously, the embodiments described below are only some embodiments of this utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0026] It should be understood that the terminology used in this specification of embodiments of the present invention is for the purpose of describing particular embodiments only and is not intended to limit the embodiments of the present invention. As used in this specification of embodiments of the present invention and the appended claims, the singular forms “a,” “an,” and “the” are intended to include the plural forms unless the context clearly indicates otherwise.

[0027] Example

[0028] See Figures 1 to 10 As shown in the figure, a fixture system for testing PCBA is proposed according to an embodiment of the present invention. The fixture system includes: a load voltage detection module, a static current detection module, a charging current detection module, a buzzer drive module, an air pump drive module, a digital four-digit display module, and an MCU control unit. The load voltage detection module, the static current detection module, and the charging current detection module are all connected to the MCU control unit, and the buzzer drive module, the air pump drive module, and the digital four-digit display module are all connected to the MCU control unit.

[0029] In one embodiment, the digital driving four-digit display module includes a driver chip, which is an AiP650 series chip and includes an SCL pin and an SDA pin. The SCL pin is connected to the first end of diode D7, and the second end of diode D7 is connected to a first resistor R13 and the CLK pin of the driver chip. The first resistor R13 is also connected to the DC power input terminal DCIN. The SDA pin is connected to the first end of diode D8, and the second end of diode D8 is connected to a second resistor R31 and the DAT pin of the driver chip. The second resistor R31 is also connected to the DC power input terminal DCIN.

[0030] In one embodiment, the driver chip is an AiP650E0 chip, which includes four DIG chip pins. Each of the four DIG chip pins is connected to an independent display bit pin group of the digital display tube, including DIG1 digital pin, DIG2 digital pin, DIG3 digital pin, and DIG4 digital pin. The segment selection control pin group of the digital display tube is connected to multiple chip pins of the driver chip.

[0031] In one embodiment, the segment selection control pin group of the digital display tube includes seven DS digital pins and one DS-DP digital pin. The seven DS digital pins are respectively connected to the seven KI chip pins of the driver chip, and the DS-DP digital pin is connected to the KP chip pin of the driver chip.

[0032] In one embodiment, the fixture system further includes a Type-C module and an LDO module, wherein the Type-C module is connected to the driver chip via the LDO module; the load voltage detection module, the static current detection module, and the charging current detection module are all connected to the Type-C module; and the buzzer driver module, the air pump driver module, and the digital driver four-digit display module are all connected to the Type-C module.

[0033] Secondly, this application proposes an electronic cigarette testing system, which includes an electronic cigarette simulated air pump and a fixture system for testing PCBA as described in the first aspect, wherein the air pump drive module of the fixture system is connected to the electronic cigarette simulated air pump.

[0034] This application addresses many shortcomings of traditional fixtures. Its working principle is as follows: First, a single digital tube on the display interface sequentially displays current and voltage parameters. Software collects the current and voltage parameters on the PCBA under test and compares them with preset values ​​to automatically determine whether they are qualified. If qualified, the corresponding qualified parameters are displayed; otherwise, an "Er" error is displayed, and a buzzer continuously sounds as a reminder, greatly saving costs, avoiding the possibility of misjudgment, and improving efficiency. Second, it automatically recognizes when the PCBA under test is pressed down (the operation interface is omitted). After recognition, testing can begin. Through relay switching on the test board, each process automatically switches according to the flow, testing and outputting a qualification / failure conclusion. Third, it can test multiple PCBAs simultaneously, significantly improving efficiency, saving manpower, and reducing mistesting.

[0035] In summary, the PCBA (Printed Circuit Board Assembly) testing of e-cigarettes is necessary in laboratory simulation testing. This testing provides quantifiable and repeatable experimental support for the product's reliability, consistency, and compliance. PCBA testing ensures that the R&D and production of e-cigarettes meet relevant standards and improves the consumer experience. However, existing PCBA testing solutions have the following shortcomings: First, each ammeter or voltmeter can only display one parameter, and parameter qualification is prone to misjudgment; second, the test interface is cumbersome, and manual operation is prone to errors; third, PCBAs can only be tested one at a time, resulting in low overall efficiency. Therefore, the solution described in this invention significantly reduces parameter misjudgment and enables batch testing, thereby improving overall efficiency.

[0036] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0037] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0038] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0039] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0040] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. The illustrative expressions of the above terms in this specification should not be construed as necessarily referring to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. In addition, those skilled in the art can combine and integrate the different embodiments or examples described in this specification.

[0041] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Since these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.

[0042] The above description describes specific embodiments of this utility model, but the scope of protection of this utility model is not limited thereto. Any person skilled in the art can easily conceive of various equivalent modifications or substitutions within the technical scope disclosed in this utility model, and these modifications or substitutions should all be covered within the scope of protection of this utility model. Therefore, the scope of protection of this utility model should be determined by the scope of the claims.

Claims

1. A fixture system for testing PCBAs, characterized in that, The fixture system includes: Load voltage detection module, static current detection module, charging current detection module, buzzer driver module, air pump driver module, digital driver four-digit display module, MCU control unit; The load voltage detection module, the static current detection module, and the charging current detection module are all connected to the MCU control unit, and the buzzer drive module, the air pump drive module, and the digital drive four-digit display module are all connected to the MCU control unit.

2. The fixture system for testing PCBA according to claim 1, characterized in that: The digital driver four-digit display module includes a driver chip, which is an AiP650 series chip and includes an SCL pin and an SDA pin. The SCL pin is connected to the first end of diode D7, and the second end of diode D7 is connected to the first resistor R13 and the CLK pin of the driver chip. The first resistor R13 is also connected to the DC power input terminal DCIN. The SDA pin is connected to the first end of diode D8, and the second end of diode D8 is connected to the second resistor R31 and the DAT pin of the driver chip. The second resistor R31 is also connected to the DC power input terminal DCIN.

3. The fixture system for testing PCBA according to claim 2, characterized in that: The driver chip is an AiP650E0 chip, which includes four DIG chip pins. Each of the four DIG chip pins is connected to an independent display bit pin group of the digital display tube, including DIG1 digital pin, DIG2 digital pin, DIG3 digital pin, and DIG4 digital pin. The segment selection control pin group of the digital display tube is connected to multiple chip pins of the driver chip.

4. The fixture system for testing PCBA according to claim 3, characterized in that: The segment selection control pin group of the digital display tube includes seven DS digital pins and one DS-DP digital pin. The seven DS digital pins are respectively connected to the seven KI chip pins of the driver chip, and the DS-DP digital pin is connected to the KP chip pin of the driver chip.

5. The fixture system for testing PCBA according to claim 4, characterized in that: The fixture system also includes a Type-C module and an LDO module, with the Type-C module connected to the driver chip via the LDO module.

6. The fixture system for testing PCBA according to claim 5, characterized in that: The load voltage detection module, the static current detection module, and the charging current detection module are all connected to the Type-C module.

7. The fixture system for testing PCBA according to claim 6, characterized in that: The buzzer driver module, the air pump driver module, and the digital driver four-digit display module are all connected to the Type-C module.

8. An electronic cigarette testing system, characterized by, The electronic cigarette testing system includes an electronic cigarette simulated air pump and a fixture system for testing PCBA as described in any one of claims 1 to 7, wherein the air pump drive module of the fixture system is connected to the electronic cigarette simulated air pump.