A structure of fast artificial line loading

Abstract

The utility model discloses a structure of quick artificial wiring, related cable head processing equipment technical field, this structure of quick artificial wiring is including detection device, and one side of detection device is equipped with jaw device, and the below of jaw device is equipped with carrier disc device, and detection device, jaw device and carrier disc device all fixedly connect structure frame, reach the station trigger jaw to open through mutual cooperation when wiring, and the fixed length of pre -clamping subassembly is placed after artificial wire, and the cable of trigger carrier disc clamping device clamping is completed quick wiring, the utility model discloses reduce wiring waiting time, ensure that the cable length is consistent, improve production line efficiency and processing accuracy, overcome the length deviation problem of traditional manual measurement, reduce the labor intensity of operator simultaneously.

Description

Technical Field

[0001] This utility model specifically relates to the field of cable head processing equipment technology, and more specifically to a structure for rapid manual cable assembly. Background Technology

[0002] As the electronics manufacturing industry accelerates its transformation towards a "small batch, multiple varieties, and fast delivery" model, the efficiency and accuracy of manual wiring, as a fundamental process in wire harness assembly and terminal wiring, have become key factors restricting production response speed.

[0003] However, in practice, traditional assembly methods suffer from low assembly efficiency, require machine stoppage when the carrier tray moves to the assembly station, and require manual or robotic arm assembly in sequence, affecting production line continuity. Cable positioning is inaccurate, and the length of the cable extending beyond the carrier tray is often inconsistent when the cable is placed manually, leading to defective products due to positional deviations in subsequent processing. There is also a lot of manual intervention, requiring dedicated personnel to wait for assembly, resulting in high labor intensity and the potential for production line bottlenecks due to operational delays. Utility Model Content

[0004] The purpose of this invention is to provide a structure for rapid manual cable assembly in the cable end processing of streamlined reels. The structure includes a detection device, a gripper device, a reel device, and a frame. During assembly, the gripper opens when the reel reaches the workstation. After manual cable placement, the pre-clamping assembly fixes the cable to a fixed length. Upon successful inspection, the reel clamping device clamps the cable, completing the rapid assembly. This invention reduces assembly waiting time, ensures consistent cable length, and improves production line efficiency and processing accuracy.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A structure for rapid manual assembly includes a detection device, a gripper device fixedly connected to one side of the detection device, a carrier device located below the gripper device, and a structural frame fixedly connected below the detection device.

[0007] As a further technical solution of this utility model, the detection device is equipped with a pre-clamping device on one side adjacent to the gripper device, and a driving cylinder is provided on one side of the pre-clamping device. The driving cylinder is fixedly connected to the longitudinal connecting plate. A wire end positioning detection is configured on the driving cylinder, and a detection base is fixedly connected below the wire end positioning detection. A transverse slide rail cylinder is fixedly connected below the detection base, and the transverse slide rail cylinder is fixedly connected to the cylinder base below.

[0008] As a further technical solution of this utility model, the gripper device has a platform plate, and a triangular support plate is fixedly connected to the side of the platform plate near the structural frame. At the same time, a gripper drive cylinder is fixedly connected to the bottom of the platform plate, and a connecting plate is provided below the gripper drive cylinder. The connecting plate is fixedly connected to the gripper.

[0009] As a further technical solution of this utility model, the carrier device is equipped with a lifting cylinder, which is fixedly connected to the structural frame. A carrier is provided on one side of the lifting cylinder, which is fixedly connected to the carrier connecting plate, and the cylinder is fixedly connected to the bottom of the carrier.

[0010] As a further technical solution of this utility model, the bottom end of the structural frame is provided with a base frame, and the two ends above the base frame are provided with longitudinal frames. The main frame is fixedly connected to the side of the structural frame near the gripper device.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] 1. In this utility model, the detection device is equipped with a pre-clamping device on one side near the gripper device. The pre-clamping device improves the stability of operation. A drive cylinder is provided on one side of the pre-clamping device. The drive cylinder is fixedly fixed by a longitudinal connecting plate. The drive cylinder integrates a wire end positioning detection. Through the precise detection of the wire end and the efficient cooperation between the drive cylinder and the drive cylinder, the positioning accuracy is improved. The detection base and the transverse slide rail cylinder are connected in sequence below the wire end positioning detection. The bottom of the transverse slide rail cylinder is fixedly connected to the cylinder base.

[0013] 2. In this utility model, the gripper device is equipped with a platform plate, wherein a triangular support plate is fixedly connected to the side of the platform plate near the structural frame. The triangular support plate improves the operational stability of the device. At the same time, a gripper drive cylinder is also firmly connected to the bottom of the platform plate. The gripper drive cylinder is directly fixed to the bottom of the platform plate, which shortens the power transmission path and can improve the action response speed and control accuracy of the gripper. The design of connecting the gripper drive cylinder and the gripper through the connecting plate not only ensures the reliability of power transmission, but also facilitates the individual disassembly and replacement of the gripper, reduces maintenance costs, and makes the overall layout more compact, saving installation space.

[0014] 3. In this utility model, the carrier device is equipped with a lifting cylinder, which is fixedly connected to the structural frame; a carrier is provided on one side of the lifting cylinder, which is fixedly connected to the carrier connecting plate, and the cylinder is fixedly connected to the bottom of the carrier. The movement state of the carrier can be controlled more flexibly through the lifting cylinder.

[0015] 4. In this utility model, the bottom of the structural frame is equipped with a base frame, and the two ends above the base frame are provided with longitudinal frames; at the same time, the structural frame is fixedly connected to the main frame on the side near the gripper device, which ensures the structural strength of the frame and takes into account both stability and functionality. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model in use.

[0017] Figure 2 This utility model Figure 1 The bottom structure view.

[0018] Figure 3 This utility model Figure 1 A partial breakdown diagram.

[0019] Figure 4 This utility model Figure 3 The bottom structure view.

[0020] Figure 5 This utility model Figure 1 A partial breakdown diagram.

[0021] Figure 6 This utility model Figure 5 The bottom structure view.

[0022] In the picture:

[0023] 1-Detection device, 11-Transverse slide rail cylinder, 12-Line end positioning detection, 13-Detection base, 14-Pre-clamping device, 15-Longitudinal connecting plate, 16-Drive cylinder, 17-Cylinder base, 2-Gripper device, 21-Platform plate, 22-Triangular support plate, 23-Gripper drive cylinder, 24-Connecting plate, 25-Gripper, 3-Carrier plate device, 31-Cylinder, 32-Lifting cylinder, 33-Carrier plate connecting plate, 34-Carrier plate, 4-Structural frame, 41-Base frame, 42-Longitudinal frame, 43-Main frame. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1-6 This utility model embodiment provides a structure for rapid manual wiring, including a detection device 1. The detection device 1 serves as the core detection unit, and one side of it is fixedly connected to the gripper device 2. A carrier device 3 is correspondingly arranged directly below the gripper device 2, and the bottom of the detection device 1 is fixedly connected to the frame 4.

[0026] Furthermore, the detection device 1 has a pre-clamping device 14 on the side near the gripper device 2. A drive cylinder 16 is mounted on one side of the pre-clamping device 14, and the drive cylinder 16 is fixedly connected to the longitudinal connecting plate 15. The longitudinal connecting plate 15 provides stable installation support for the drive cylinder. The drive cylinder 16 can drive the pre-clamping device 14 to complete the clamping action. In addition, a line end positioning detection component 12 is provided on the upper side of the drive cylinder 16. The bottom of the line end positioning detection component 12 is fixedly connected to the detection base 13, which provides a stable installation reference. The bottom of the detection base 13 is fixedly connected to the transverse slide rail cylinder 11. The transverse slide rail cylinder 11 can drive the detection base 13 and the line end positioning detection component 12 to move along the transverse trajectory, realizing flexible adjustment of the detection position. The bottom of the transverse slide rail cylinder 11 is finally fixedly connected to the cylinder base 17, which serves as the bottom support.

[0027] Furthermore, the gripper device 2 is based on the platform plate 21 as the supporting component. The side of the gripper device 2 closest to the structural frame 4 is fixedly connected to the corner support plate 22. The corner support plate 22 can enhance the installation stability of the platform plate 21. A gripper drive cylinder 23 is also fixedly mounted below the platform plate 21 as the power source for the gripper's movement. The gripper drive cylinder 23 is fixedly connected to the gripper 25 below the connecting plate 24. The connecting plate 24 can transmit the power of the drive cylinder to the gripper 25.

[0028] Furthermore, the tray device 3 is equipped with a lifting cylinder 32 fixedly connected to the structural frame 4. The lifting cylinder 32 provides the core power for the lifting action of the tray 34. The tray 34 is mounted on one side of the lifting cylinder 32, and the tray 34 is fixed by the tray connecting plate 33. The tray connecting plate 33 can ensure the connection stability between the tray 34 and the lifting cylinder 32. At the same time, a cylinder 31 is also fixedly connected below the tray 34. The cylinder 31 can serve as an auxiliary power component to finely adjust the position of the tray 34 in conjunction with the lifting cylinder 32.

[0029] Furthermore, the bottom of the structural frame 4 is equipped with a base frame 41, and both ends above the base frame 41 are equipped with longitudinal frames 42, and the top of the longitudinal frames 42 is rigidly fixedly connected to the main frame 43.

[0030] The working principle of this utility model is as follows: During use, the structural frame 4 first provides a supporting foundation for the entire system. The base frame 41 at the bottom bears the weight, and the longitudinal frames 42 at both ends above it are fixedly connected to the main frame 43, forming a stable equipment frame to ensure no displacement deviation during operation. Upon startup, the tray device 3 first completes the position adjustment and fixation of the lifting cylinder 32 to the structural frame 4. This, in conjunction with the cylinder 31 on one side, synchronously drives the tray connecting plate 33 to lift and move the tray 34 to the preset cable mounting position, preparing for subsequent cable fixing. After the tray is in place, the gripper device 2 is triggered. The gripper device 2 is fixed to the structural frame 4 via the platform plate 21 and the triangular support plate 22, ensuring structural stability. At this time, the gripper drive cylinder 23 starts, pushing... The connecting plate 24 below is moved, which in turn causes the clamps 25 to open, leaving space for manual cable placement. After the operator places the cable into the area of ​​the clamps 25, the detection device 1 intervenes with precise control. The transverse slide rail cylinder 11 on the cylinder base 17 drives the detection base 13 to move horizontally and adjust it to the corresponding position of the cable. Then, the drive cylinder 16, which is fixed to the longitudinal connecting plate 15, pushes the pre-clamping device 14 to close. At the same time, the cable end positioning detection 12 on the detection base 13 detects the cable length and end position to determine whether it meets the standard. If the detection is qualified, the cylinder 31 of the carrier device 3 further drives the carrier device 3 to clamp the cable, completing the final fixation. The whole process does not require manual waiting. The linkage of various devices achieves fast and accurate cable installation, while reducing the intensity of manual operation.

[0031] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0032] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A structure for rapid manual assembly, characterized in that: include The detection device (1) has a gripper device (2) fixedly connected to one side, and a carrier device (3) is provided below the gripper device (2). A structural frame (4) is fixedly connected below the detection device (1). The detection device (1) is provided with a pre-clamping device (14) on one side near the gripper device (2), and a drive cylinder (16) fixedly connected to the longitudinal connecting plate (15) is provided on one side of the pre-clamping device (14), and a line end positioning detection (12) is provided on one side above the drive cylinder (16), and a detection base (13) is fixedly connected below the line end positioning detection (12), a transverse slide rail cylinder (11) is fixedly connected below the detection base (13), and a cylinder base (17) is fixedly connected below the transverse slide rail cylinder (11). The gripper device (2) includes a platform plate (21), and a corner support plate (22) is fixedly connected to the side of the platform plate (21) near the structural frame (4). A gripper drive cylinder (23) is also fixedly connected to the bottom of the platform plate (21), and a connecting plate (24) is fixedly connected to the gripper (25) below the gripper drive cylinder (23). The tray device (3) has a lifting cylinder (32) fixedly connected to the structural frame (4). A tray (34) fixedly connected to the tray connecting plate (33) is provided on one side of the lifting cylinder (32), and a cylinder (31) is fixedly connected to the bottom of the tray (34).

2. The structure for rapid manual assembly according to claim 1, characterized in that: The bottom end of the structural frame (4) is provided with a base frame (41), and the upper ends of the base frame (41) are provided with longitudinal frames (42) that are fixedly connected to the main frame (43).

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