An additional wire stranding mechanism

CN224773627UActive Publication Date: 2026-09-18ZHONGSHAN ZHANHUI ELECTRONICS EQUIP
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Patent Information

Application Number
CN202522095711.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-29
Publication Date
2026-09-18
Estimated Expiration
2035-09-29

AI Technical Summary

Technical Problem

[0004]然而,该分线绞线机构虽实现附加线两端分别与两根最长线、两根最短线的绞线,但由于附加线的夹持位置处于线包上所有线材的下方,导致附加线无法插接在两根最长线或两根最短线之间,进而对产品的最终性能产生不利影响

Benefits of technology

本实用新型的有益效果:采用抬线平台与具有两对夹持手指的上分线手指夹的配合,通过同步左移动作使附加线精准穿过两束铜线,确保附加线能插接于两根铜线之间进行绞线,解决了原有技术中附加线与铜线的绞线位置影响线包的性能的问题。

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Abstract

The utility model discloses an additional line stranding mechanism, include: clamping subassembly for fixed wire package, first additional line fixed base, second additional line fixed base, additional line outlet hole and additional line cutting line subassembly, lower branch finger clamp is set up in clamping subassembly front side and can move close or far away clamping subassembly, and lower branch finger clamp is used for clamping two copper wire of wire package and makes two copper wire distribution up and down, upper branch finger clamp has two pairs of clamping fingers of interval distribution, is set up above clamping subassembly through moving component, lift line platform, set up in the right side of clamping subassembly's front and can move along left and right direction, and lift line platform is used for supporting additional line, first stranding subassembly sets up at first additional line fixed base, second stranding subassembly sets up at second additional line fixed base. Through the synchronous left movement of lift line platform and upper branch finger clamp makes additional line accurate through two copper wire, ensures that additional line can be inserted in two longest wire and two shortest wire between and stranding.
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Description

Technical Field

[0001] This application relates to the technical field of specialized equipment or methods for manufacturing conductors or cables, and specifically to an additional stranding mechanism. Background Technology

[0002] Patent application document with publication number CN110473671A describes a wire splitting and stranding mechanism, the specific working principle of which is as follows: Initial positioning and fixing of the additional line: The upper finger clamp first clamps the additional line from the additional line outlet hole of the additional line outlet cutting structure, and then pulls the additional line to the additional line fixing seat and fixes it; then, the additional line fixing seat clamps the additional line and simultaneously completes the descent and backward movement, and finally stops in the waiting position.

[0003] T1 cable reel splitting and multi-stage twisting: First, the upper splitting finger clamps clamp, place, and secure the T1 cable reel. Then, the upper splitting finger clamps hold the copper wires on the T1 cable reel and splits them backward, selecting the two longest wires. These are then twisted with the additional wire. After twisting the longest wires with the additional wire, the following steps are performed sequentially: The two second-longest wires are fed to the third twisting hook to complete the twisting; the two third-longest wires are fed to the third twisting hook to further twist with the already twisted second-longest wires; the upper splitting finger clamps the two shortest wires from the lower splitting finger clamps and feeds them to the second twisting hook; subsequently, the additional wire holder moves forward and rises upward, ensuring the additional wire and the shortest wire are very close, and finally, the second twisting hook completes the twisting of the shortest wire and the additional wire.

[0004] However, although the wire splitting and twisting mechanism enables the additional wire to be twisted with the two longest wires and the two shortest wires respectively at both ends, the additional wire cannot be inserted between the two longest wires or the two shortest wires because the clamping position of the additional wire is below all the wires on the coil, which in turn has an adverse effect on the final performance of the product. Utility Model Content

[0005] This utility model aims to solve at least one of the technical problems existing in the prior art. To this end, this utility model proposes: An additional stranding mechanism includes: Clamping assembly for securing the coil; A first additional wire fixing seat is disposed on the right side of the clamping assembly; A second additional wire fixing seat is provided on the left side of the clamping assembly; An auxiliary wire outlet hole and an auxiliary wire cutting assembly are located on the right side of the first auxiliary wire fixing seat; The lower wire splitter finger clamp is located on the front side of the clamping assembly and can move closer to or away from the clamping assembly. The lower wire splitter finger clamp is used to clamp the two bundles of copper wires of the coil and distribute the two bundles of copper wires vertically. The upper parting finger clamp has two pairs of clamping fingers spaced apart. It is positioned above the clamping component by a movable component, which is used to drive the upper parting finger clamp to perform three-dimensional movement and horizontal rotation. A lifting platform is located on the right side in front of the clamping assembly and can move in the left and right direction. The lifting platform is used to support the additional line. The first stranded wire assembly has a first stranded wire hook, which is disposed at the first auxiliary wire fixing seat. The second stranded wire assembly has a second stranded wire hook, which is disposed at the second additional wire fixing seat.

[0006] The technical solution adopted by one embodiment of this utility model to solve its technical problem is as follows: the clamping assembly includes a receiving seat, a fixed arm and a telescopic member. The coil receiving seat is provided with a receiving groove for receiving the coil. One end of the fixed arm is rotatably mounted on the receiving seat. The telescopic end of the telescopic member can be rotatably connected to the fixed arm.

[0007] The technical solution adopted by one embodiment of this utility model to solve its technical problem is: it further includes a wire feeding mechanism, which is used to transport the additional wire to the additional wire outlet hole.

[0008] The technical solution adopted by one embodiment of this utility model to solve its technical problem is as follows: the wire feeding mechanism includes a fixed bracket, a motor, a conveying wheel, a pressing wheel, and a pressing cylinder. The conveying wheel is rotatably mounted on the fixed bracket. The motor is connected to the conveying wheel and is used to drive the conveying wheel to rotate. The pressing wheel is rotatably mounted on the fixed bracket and can move on the fixed bracket to approach or move away from the conveying wheel. The pressing cylinder is used to push the pressing wheel to press the conveying wheel.

[0009] The technical solution adopted by one embodiment of this utility model to solve its technical problem is as follows: the fixed bracket is provided with a receiving groove, and the opposite side walls of the fixed bracket are provided with sliding grooves that communicate with the receiving groove. A slidable mounting bracket is installed on the fixed bracket. The pressing wheel is disposed in the receiving groove. The axles at both ends of the pressing wheel pass through the sliding groove and are both connected to the mounting bracket. The pressing cylinder is used to push the mounting bracket so that the pressing wheel presses the conveying wheel.

[0010] The technical solution adopted by one embodiment of this utility model to solve its technical problem is as follows: The beneficial effects of this utility model are as follows: By using a lifting platform in conjunction with an upper wire-separating finger clamp with two pairs of clamping fingers, the auxiliary wire is accurately passed through the two bundles of copper wires through synchronous leftward movement, ensuring that the auxiliary wire can be inserted between the two copper wires for twisting, thus solving the problem that the twisting position of the auxiliary wire and the copper wire affects the performance of the coil in the original technology. Attached Figure Description

[0011] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which: Figure 1 This is a schematic diagram of the structure of the additional stranded wire mechanism described in the embodiments of this application. Figure 1 ; Figure 2 This is a schematic diagram of the structure of the additional stranded wire mechanism described in the embodiments of this application. Figure 2 ; Figure 3 This is a schematic diagram of the structure of the additional stranded wire mechanism described in the embodiments of this application. Figure 3 ; Figure 4 This is a schematic diagram illustrating the additional threading and positioning described in the embodiments of this application; Figure 5 This is a schematic diagram of the structure of the mobile component described in an embodiment of this application. Detailed Implementation

[0012] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0013] In the description of this utility model, "multiple" means two or more; "greater than," "less than," and "exceeding" are understood to exclude the stated number; "above," "below," and "within" are understood to include the stated number. The use of "first" and "second" in the description is merely for distinguishing technical features and should not be construed as indicating or implying relative importance, or implicitly specifying the number of indicated technical features or their sequential relationship.

[0014] In the description of this utility model, it should be understood that the directional descriptions, such as up, down, front, back, left, right, etc., indicate the directional or positional relationship based on the directional or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0015] In this utility model, unless otherwise explicitly defined, the terms "setting," "installing," and "connecting" should be interpreted broadly. For example, they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to a fixed connection, a detachable connection, or an integral molding; they can refer to a mechanical connection; they can refer to the internal connection of two components or the interaction between two components. Those skilled in the art can reasonably determine the specific meaning of the above terms in this utility model in conjunction with the specific content of the technical solution.

[0016] Reference Figure 1-5 As shown, an embodiment of this application is proposed. The additional stranded wire mechanism described in this embodiment includes: Clamping assembly 10 is used to secure the coil; The first additional wire fixing seat 20 is disposed on the right side of the clamping assembly 10; The second additional wire fixing seat 30 is disposed on the left side of the clamping assembly 10; An auxiliary wire outlet hole 40 and an auxiliary wire cutting assembly 50 are disposed on the right side of the first auxiliary wire fixing seat 20; The lower wire splitter 60 is disposed on the front side of the clamping assembly 10 and can move closer to or away from the clamping assembly 10. The lower wire splitter 60 is used to clamp the two bundles of copper wires of the coil and distribute the two bundles of copper wires vertically. The upper parting finger clamp 70 has two pairs of clamping fingers 71 spaced apart. It is positioned above the clamping component 10 via a moving component 72. The moving component 72 is used to drive the upper parting finger clamp 70 to perform three-dimensional movement and horizontal rotation. The lifting platform 80 is located on the right side in front of the clamping assembly 10 and can move in the left and right direction. The lifting platform 80 is used to support the additional line. The first stranded wire assembly 90 has a first stranded wire hook 91, which is disposed at the first auxiliary wire fixing seat 20. The second stranded wire assembly 100 has a second stranded wire hook 101, which is disposed at the second additional wire fixing seat 30.

[0017] The workflow of the additional stranded wire structure described in this embodiment is as follows: 1. Coil fixing and copper wire pre-clamping: The T1 coil is placed in the clamping assembly 10, and the two bundles of copper wires are distributed vertically and clamped and fixed; the lower branch finger clamp 60 opens, the upper branch finger clamp 70 clamps the copper wire and moves forward to its front side, and then the lower branch finger clamp 60 closes to clamp the copper wire, completing the initial positioning of the copper wire.

[0018] 2. For example Figure 3As shown, the additional wire threading and positioning: After the upper wire clip 70 clamps the free end of the additional wire through the additional wire outlet hole 40, the moving component 72 drives the two pairs of clamping fingers 71 to rotate to a left-right distribution. The two pairs of clamping fingers 71 respectively include a first pair of clamping fingers 711 and a second pair of clamping fingers 712 distributed to the right of the first pair of clamping fingers 711. After the two pairs of clamping fingers 71 clamp the additional wire through the first additional wire fixing seat 20, they move to above the lifting platform 80, and the lifting platform 80 is located at the two pairs of clamping fingers. Between the fingers 71, the first pair of clamping fingers 711 opens to place the additional wire on the lifting platform 80; then, the two pairs of clamping fingers 71 and the lifting platform 80 move to the left in sync, the lifting platform 80 supports the additional wire as it passes through the two bundles of copper wire, so that both bundles of copper wire are between the two pairs of clamping fingers 71, the second pair of clamping fingers 712 releases the additional wire and is positioned above the copper wire; the splitting fingers move to the left so that both pairs of clamping fingers 71 are on the left side of the copper wire, the second pair of clamping fingers 712 re-clamps the additional wire, and the lifting platform 80 moves to the right to reset; 3. Fixing and cutting the additional wire: After the upper wire finger clamp 70 continues to move to the left and passes the second additional wire fixing seat 30, the first additional wire fixing seat 20 and the second additional wire fixing seat 30 clamp the two ends of the additional wire, and the additional wire cutting component 50 cuts the additional wire, thus completing the fixing of the two ends of the additional wire.

[0019] 4. Splitting and twisting the lines: Rotate the upper splitting finger clip 70 to the front-back direction, and work with the lower splitting finger clip 60 to split the lines: First, feed the two longest lines into the hook of the first twisting hook 91, and release the two pairs of first auxiliary line fixing seats 20. The first twisting hook 91 completes the twisting of the auxiliary lines with the longest lines; then feed the two shortest lines into the second twisting hook 101, release the second auxiliary line fixing seat 30, and the second twisting hook 101 completes the twisting of the auxiliary lines with the shortest lines.

[0020] Specifically, the first stranding assembly 90 has a first stranding hook 91, which is used to strand the auxiliary wire and copper wire held on the first auxiliary wire fixing seat 20; the second stranding assembly 100 has a second stranding hook 101, which is used to strand the auxiliary wire and copper wire fixed on the second auxiliary wire fixing seat 30.

[0021] The upper splitting finger clamp 70 and the lower splitting finger clamp 60 work together to first separate the two longest lines. Then, the upper splitting finger clamp 70 clamps the two longest lines and feeds them into the first twisting hook 91. The first additional line fixing seat 20 is released, and the first twisting hook 91 twists the additional line and the two longest lines. After the upper splitting finger clamp 70 and the lower splitting finger clamp 60 separate the two shortest lines, the upper splitting finger clamp 70 clamps the two shortest lines and feeds them into the second twisting hook 101. The second additional line fixing seat 30 is released, and the second twisting hook 101 twists the additional line and the two shortest lines.

[0022] By employing the cooperation of a lifting platform 80 and an upper wire-splitting finger clamp 70 with two pairs of clamping fingers 71, the auxiliary wire is precisely passed through the two bundles of copper wires through synchronous leftward movement, ensuring that the auxiliary wire can be inserted between the two copper wires for twisting. This solves the problem in the original technology where the twisting position of the auxiliary wire and the copper wire affects the performance of the coil.

[0023] The moving component can drive the upper wire separating finger clamp 70 to move in three dimensions and rotate horizontally. Combined with the coordinated action of the lower wire separating finger clamp 60, it realizes the orderly separation and precise delivery of copper wires.

[0024] In this embodiment, the clamping assembly 10 includes a receiving seat 11, a fixing arm 12, and a telescopic member 13. The cable receiving seat 11 is provided with a receiving groove for receiving the cable. One end of the fixing arm 12 is rotatably mounted on the receiving seat 11. The telescopic end of the telescopic member 13 can be rotatably connected to the fixing arm 12.

[0025] The fixed arm 12 presses the coil by rotating, and the pressure is evenly distributed, which can prevent the coil from shifting during the splitting and twisting process and ensure processing accuracy.

[0026] Preferably, the system also includes a wire feeding mechanism 110 for feeding additional wires to the additional wire outlet hole 40.

[0027] When the upper wire finger clamp 70 moves while holding the free end of the auxiliary wire, the wire feeding mechanism 110 continuously feeds the auxiliary wire to ensure a stable supply of the auxiliary wire.

[0028] Specifically, the wire feeding mechanism 110 includes a fixed bracket 111, a motor 112, a conveying wheel 113, a pressing wheel 114, and a pressing cylinder 115. The conveying wheel 113 is rotatably mounted on the fixed bracket 111. The motor 112 is connected to the conveying wheel 113 and is used to drive the conveying wheel 113 to rotate. The pressing wheel 114 is rotatably disposed on the fixed bracket 111 and can move on the fixed bracket 111 to approach or move away from the conveying wheel 113. The pressing cylinder 115 is used to push the pressing wheel 114 to press the conveying wheel 113.

[0029] When the upper wire-separating finger clamp 70 moves while holding the free end of the auxiliary wire, the clamping cylinder 115 drives the clamping roller 114 to move downward, clamping the auxiliary wire between the conveying roller 113 and the clamping roller 114. The motor 112 drives the conveying roller 113 on the fixed bracket 111 to rotate. With the help of the friction of the wheel set, the auxiliary wire is fed to the auxiliary wire outlet hole 40 as the conveying roller 113 rotates. After the auxiliary wire is threaded, the clamping cylinder 115 drives the clamping roller 114 to move upward, releasing the auxiliary wire. The clamping structure of the conveying roller 113 and the clamping roller 114 prevents the auxiliary wire from slipping or shifting, ensuring the wire feeding length and positional accuracy, and providing a stable foundation for subsequent threading and twisting.

[0030] Preferably, the fixed bracket 111 is provided with a receiving groove 1111, and the two opposite side walls of the fixed bracket 111 are provided with sliding grooves that communicate with the receiving groove 1111. A slidable mounting bracket 116 is installed on the fixed bracket 111. The clamping wheel 114 is disposed in the receiving groove 1111. The axles at both ends of the clamping wheel 114 pass through the sliding grooves and are both connected to the mounting bracket 116. The clamping cylinder 115 is used to push the mounting bracket 116 so that the clamping wheel 114 clamps the conveying wheel 113, ensuring that the clamping wheel 114 always maintains a corresponding position with the conveying wheel 113 and stably clamps the auxiliary line.

[0031] Of course, this utility model is not limited to the above-described embodiments. Those skilled in the art can make equivalent modifications or substitutions without departing from the spirit of this utility model. All such equivalent modifications and substitutions are included within the scope defined by the claims of this application.

Claims

1. An additional stranding mechanism, characterized in that, include: Clamping assembly (10) for securing the coil; The first additional wire fixing seat (20) is disposed on the right side of the clamping assembly (10); The second additional wire fixing seat (30) is disposed on the left side of the clamping assembly (10); An auxiliary wire outlet hole (40) and an auxiliary wire cutting assembly (50) are located on the right side of the first auxiliary wire fixing seat (20); The lower wire splitter finger clip (60) is located on the front side of the clamping assembly (10) and can move closer to or away from the clamping assembly (10). The lower wire splitter finger clip (60) is used to clamp the two bundles of copper wires of the coil and distribute the two bundles of copper wires vertically. The upper parting finger clamp (70) has two pairs of clamping fingers (71) spaced apart, and is positioned above the clamping component (10) by a moving component (72). The moving component (72) is used to drive the upper parting finger clamp (70) to move in three dimensions and rotate horizontally. The lifting platform (80) is located on the right side in front of the clamping assembly (10) and can move in the left and right direction. The lifting platform (80) is used to support the additional line. The first stranded wire assembly (90) has a first stranded wire hook (91) which is disposed at the first additional wire fixing seat (20); The second stranded wire assembly (100) has a second stranded wire hook (101) which is disposed at the second additional wire holder (30).

2. The additional strand twisting mechanism according to claim 1, characterized in that The clamping assembly (10) includes a receiving seat (11), a fixed arm (12) and a telescopic member (13). The receiving seat (11) is provided with a receiving groove for receiving the wire package. One end of the fixed arm (12) is rotatably mounted on the receiving seat (11). The telescopic end of the telescopic member (13) can be rotatably connected to the fixed arm (12).

3. The additional stranding mechanism according to claim 1, characterized in that, It also includes a wire feeding mechanism (110) for feeding an additional wire to the additional wire outlet (40).

4. The additional stranding mechanism according to claim 3, characterized in that, The wire feeding mechanism (110) includes a fixed bracket (111), a motor (112), a conveying wheel (113), a pressing wheel (114), and a pressing cylinder (115). The conveying wheel (113) is rotatably mounted on the fixed bracket (111). The motor (112) is connected to the conveying wheel (113) and is used to drive the conveying wheel (113) to rotate. The pressing wheel (114) is rotatably mounted on the fixed bracket (111) and can move on the fixed bracket (111) to approach or move away from the conveying wheel (113). The pressing cylinder (115) is used to push the pressing wheel (114) to press the conveying wheel (113).

5. The additional stranding mechanism according to claim 4, characterized in that, The fixed bracket (111) is provided with a receiving groove (1111), and the two opposite side walls of the fixed bracket (111) are provided with sliding grooves that communicate with the receiving groove (1111). A slidable mounting bracket (116) is installed on the fixed bracket (111). The pressing wheel (114) is located in the receiving groove (1111). The axles at both ends of the pressing wheel (114) pass through the sliding groove and are connected to the mounting bracket (116). The pressing cylinder (115) is used to push the mounting bracket (116) so that the pressing wheel (114) presses the conveying wheel (113).

Citation Information

Patent Citations

  • Wire splitting and stranding mechanism

    CN110473671A