A kind of avoidance air gap inductor
Patent Information
- Application Number
- CN202520872984.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-06
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-05-06
AI Technical Summary
[0004]上述装置通过分段均匀气隙实现了电感器的小电感量、大功率、大电流、小体积且高精度,可上述装置中没有可便于对电感器进行拆装和进行防护的装置,导致上述装置在需要对电感器进行拆装防护时较为不便且较易受到损伤
本实用新型所述一种避让气隙电感器,通过设置了可便于对电感器进行拆装和进行防护的底座组件,使本装置在需要对电感器进行拆装防护时较为便利避免内部装置损坏。
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Figure CN224773661U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field related to inductors, in particular to an air gap avoiding inductor. Background Art
[0002] An inductor is an element capable of converting electric energy into magnetic energy for storage. The structure of an inductor is similar to that of a transformer, but it has only one winding. An inductor has a certain inductance, and it only impedes the change of current. The earliest inductor was an iron core coil used by British scientist Michael Faraday to discover the phenomenon of electromagnetic induction in 1831. In 1832, Joseph Henry, an American scientist, published a paper on the phenomenon of self-induction. Therefore, the unit of inductance is named after him, abbreviated as henry. In the mid-19th century, inductors were practically applied in devices such as telegraphs and telephones.
[0003] For example, an inductor disclosed in (Authorization Publication No. CN202695056U) comprises: a magnetic core in a "mouth" shape, which includes two side legs arranged opposite to each other and two magnetic strips arranged opposite to each other, wherein the middle of each of the two side legs is provided with notches and uniformly distributed air gaps; and a coil wound around the two side legs of the magnetic core.
[0004] The above device achieves the characteristics of small inductance, high power, large current, small size and high precision through segmented uniform air gaps. However, the above device is not provided with a device that facilitates disassembly, assembly and protection of the inductor, which results in that the above device is relatively inconvenient to disassemble, assemble and protect and is prone to damage when such operations are required. Summary of the Utility Model
[0005] Therefore, in order to solve the above deficiencies, the utility model provides an air gap avoiding inductor herein.
[0006] The utility model is implemented as follows: an air gap avoidinginductor is constructed, the device comprises a base assembly, a lower socket assembly, an upper socket assembly and a core assembly. The upper end of the base assembly is slidably connected with the lower socket assembly, the upper end of the lower socket assembly is slidably connected with the upper socket assembly, and the middle part of the lower socket assembly is slidably connected with the core assembly. The base assembly further comprises: a base, the upper end of the base is slidably connected with a first protection plugboard; a pin part, the pin part is arranged at the lower end of the base; a pin slot, the pin slot is arranged in the middle of the pin part; a positioning block, the positioning block is fixedly connected to the upper end of the base; a first protection plugboard, the lower end of the first protection plugboard is slidably connected with the positioning block; a second protection plugboard, the lower end of the second protection plugboard is also slidably connected with the base and the positioning block; and an anti-falling plug block, the lower end of the anti-falling plug block is slidably connected with the first protection plugboard and the second protection plugboard.
[0007] Preferably, the lower socket assembly includes: a lower plug-in base, the lower end of which is slidably connected to a base and a positioning block; a plug rod, which is fixedly connected to the right end of the lower plug-in base; a limiting plug rod, which is fixedly connected to the upper end of the lower plug-in base; a first sliding groove, which is located in the middle of the limiting plug rod; a central air gap rod, which is fixedly connected to the middle of the upper end of the lower plug-in base; and a hollow groove, which is located on the central air gap rod.
[0008] Preferably, the upper socket assembly includes: an upper plug-in base, the lower end of which is slidably connected to a limiting plug rod, a plug rod provided at the left end of the upper plug-in base, and the upper end of which is slidably connected to the lower end of an anti-detachment plug block; a plug rod groove located at the right end of the upper plug-in base; a second sliding groove located at both the front and rear ends of the upper plug-in base; a connecting movable plug rod slidably connected to both the front and rear ends of the upper plug-in base via the second sliding groove; a buffer pad fixedly connected to the rear end of the connecting movable plug rod; and a spring, the front end of which is fixedly connected to the upper plug-in base and placed within the second sliding groove, and the rear end of which is fixedly connected to both the left and right ends of the connecting movable plug rod.
[0009] Preferably, the core material assembly includes: an upper limiting ring, the middle of which is slidably connected to a lower insertion seat via a central air gap rod, and the lower end of which is fixedly connected to a low-permeability magnetic separator rod; a lower limiting ring, the upper end of which is also fixedly connected to the low-permeability magnetic separator rod, and the middle of which is also slidably connected to the lower insertion seat via a central air gap rod; an iron core disc, the middle of which is also slidably connected to the lower insertion seat via a central air gap rod; a low-permeability magnetic separator rod, which is also fixedly connected to the upper and lower ends of the iron core disc; a through groove, the through groove being provided in the middle of the upper limiting ring and the iron core disc; and a coil, the coil being wound around the outer wall of the iron core disc.
[0010] Preferably, the first protective insert plate has an insert rod at its upper end and an insert rod groove at its lower end; the second protective insert plate has an insert rod groove at its upper end and an insert rod at its lower end.
[0011] Preferably, the first protective insert plate is slidably connected to the lower plug and the right end of the upper plug via an insert rod and an insert rod groove, and the second protective insert plate is slidably connected to the left end of the lower plug and the upper plug via an insert rod and an insert rod groove.
[0012] Preferably, the upper end of the limiting rod is slidably connected to the upper insertion seat through the second sliding groove.
[0013] This utility model has the following advantages: This utility model provides an air gap avoidance inductor through improvements, which, compared with similar devices, has the following improvements: The air gap avoidance inductor described in this utility model is equipped with a base assembly that facilitates the disassembly and protection of the inductor, making it more convenient to avoid damage to the internal components when the inductor needs to be disassembled and protected. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the base assembly structure of this utility model; Figure 3 This is a schematic diagram of the lower socket assembly structure of this utility model; Figure 4 This is a schematic diagram of the upper socket assembly structure of this utility model; Figure 5 This is a schematic diagram of the core material assembly structure of this utility model.
[0015] The components include: base assembly-1, base-11, pin part-12, pin groove-13, positioning block-14, first protective insert plate-15, second protective insert plate-16, anti-drop insert block-17, lower socket assembly-2, lower plug-in base-21, plug rod-22, limiting plug rod-23, first sliding groove-24, central air gap rod-25, hollow groove-26, upper socket assembly-3, upper plug-in base-31, plug rod groove-32, second sliding groove-33, connecting moving plug rod-34, buffer pad-35, spring-36, core material assembly-4, upper limiting ring-41, lower limiting ring-42, iron core disc-43, low magnetic permeability separator rod-44, through groove-45, and coil-46. Detailed Implementation
[0016] The following is in conjunction with the appendix Figures 1-5 The principles and features of this utility model are described below. The examples given are for illustrative purposes only and are not intended to limit the scope of this utility model. The utility model is described more specifically in the following paragraphs by way of example with reference to the accompanying drawings. The advantages and features of this utility model will become clearer from the following description. It should be noted that the drawings are all in a very simplified form and use non-precise proportions, and are only used to facilitate and clarify the illustration of the embodiments of this utility model.
[0017] It should be noted that when a component is described as "fixed to" another component, it can be directly on the other component or may have a component in between. When a component is considered "connected to" another component, it can be directly connected to the other component or may have a component in between. When a component is considered "set on" another component, it can be directly set on the other component or may have a component in between. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.
[0018] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0019] Example 1: Please refer to Figures 1-5 This utility model discloses an air gap avoidance inductor, comprising a base assembly 1, a lower socket assembly 2, an upper socket assembly 3, and a core material assembly 4. The upper end of the base assembly 1 is slidably connected to the lower socket assembly 2, the upper end of the lower socket assembly 2 is slidably connected to the upper socket assembly 3, and the middle part of the lower socket assembly 2 is slidably connected to the core material assembly 4. The base assembly 1 further comprises: the upper end of a base 11 is slidably connected to a first protective plate 15; a pin portion 12 is disposed at the lower end of the base 11; a pin groove 13 is disposed at the middle of the pin portion 12; a positioning block 14 is fixedly connected to the upper end of the base 11; the lower end of the first protective plate 15 is slidably connected to the positioning block 14; the lower end of a second protective plate 16 is also slidably connected to the base 11 and the positioning block 14; and the lower end of an anti-detachment plug 17 is slidably connected to the first protective plate 15. The insert plate 15 and the second protective insert plate 16 are slidably connected. After the anti-detachment insert block 17 is slidably connected to the first protective insert plate 15, the second protective insert plate 16 and the upper plug-in seat 31, the first protective insert plate 15 and the second protective insert plate 16 can be stably fixed to the upper plug-in seat 31 to prevent them from falling off. The upper end of the first protective insert plate 15 is provided with an insert rod 22 and the lower end of the first protective insert plate 15 is provided with an insert rod groove 32. The upper end of the second protective insert plate 16 is provided with an insert rod groove 32 and the lower end of the first protective insert plate 15 is provided with an insert rod 22. The first protective insert plate 15 is slidably connected to the lower plug-in seat 21 and the right end of the upper plug-in seat 31 through the insert rod 22 and the insert rod groove 32. The second protective insert plate 16 is slidably connected to the lower plug-in seat 21 and the left end of the upper plug-in seat 31 through the insert rod 22 and the insert rod groove 32.
[0020] The lower socket assembly 2 has a lower plug-in base 21 with its lower end slidably connected to the base 11 and the positioning block 14. The plug rod 22 is fixedly connected to the right end of the lower plug-in base 21, and the limiting plug rod 23 is fixedly connected to the upper end of the lower plug-in base 21. The first sliding groove 24 is provided in the middle of the limiting plug rod 23. The central air gap rod 25 is fixedly connected to the middle of the upper end of the lower plug-in base 21. The hollow groove 26 is provided on the central air gap rod 25. The effective permeability of the magnetic core is reduced by the setting of the hollow groove 26. The upper end of the limiting plug rod 23 is slidably connected to the upper plug-in base 31 through the second sliding groove 33. The upper socket assembly 3 has an upper plug-in base 31 with its lower end slidably connected to a limiting plug rod 23. The upper plug-in base 31 has a plug rod 22 on its left end. The upper end of the upper plug-in base 31 is slidably connected to the lower end of an anti-detachment plug block 17. A plug rod groove 32 is located at the right end of the upper plug-in base 31. A second sliding groove 33 is located at both the front and rear ends of the upper plug-in base 31. A connecting movable plug rod 34 is slidably connected to both the front and rear ends of the upper plug-in base 31 through the second sliding groove 33. When the operator pulls the connecting movable plug rod 34, it can move and drive the spring 36 to extend and retract. A buffer pad 35 is fixedly connected to the rear end of the connecting movable plug rod 34. The front end of the spring 36 is fixedly connected to the upper plug-in base 31 and placed in the second sliding groove 33. The rear end of the spring 36 is fixedly connected to both the left and right ends of the connecting movable plug rod 34.
[0021] This utility model provides an improved air gap avoidance inductor, the working principle of which is as follows: When using this device, first place it in the work area, and then connect it to an external power source to provide the necessary electrical energy for the device to work. When this device is needed, first place the base 11 in the designated position, then place the base 11 in contact with the positioning block 14 to limit the position on the upper end of the base 11, then place the upper limiting ring 41 and its upper components on the central air gap rod 25 for fixation, then place the upper plug-in seat 31 on the upper end of the lower plug-in seat 21, then pull the connecting moving plug rod 34 to move and drive the spring 36 to retract, so that the limiting plug rod 23 slides together with the lower end of the upper plug-in seat 31, then release the connecting moving plug rod 34 and extend it due to the rebound force of the spring 36, so that the connecting moving plug rod 34 contacts the limiting plug rod 23, and fix the upper plug-in seat 31 to the upper end of the lower plug-in seat 21, then push the first protective plug plate 15 to insert into the lower plug-in seat 21 and the upper plug-in seat 21. At the right end of the connector 31, simultaneously push the second protective plate 16 to insert into the lower connector 21 and the left end of the upper connector 31. Then push the anti-detachment plug 17 to slide and connect with the left and right ends of the upper connector 31 and the ends of the first protective plate 15 and the second protective plate 16 to protect and fix the upper connector 31 and its internal components. When it is necessary to fix multiple sets of lower connectors 21 and their components, another set of lower connectors 21 and upper connectors 31 can be connected to the upper end of the base 11 through the plug rod 22 and spliced together. Then insert the second protective plate 16 into the left end of another set of lower connectors 21 and upper connectors 31 for fixation and protection. When it is necessary to disassemble this device, the above operations can be reversed to disassemble this device.
[0022] Example 2: Please refer to Figures 1-5 Compared to Embodiment 1, this utility model provides an air gap avoidance inductor, which further includes: a core material assembly 4, an upper limiting ring 41 with its middle part slidably connected to a lower plug-in seat 21 via a central air gap rod 25, a lower end of the upper limiting ring 41 fixedly connected to a low permeability magnetic separator 44, an upper end of the lower limiting ring 42 also fixedly connected to the low permeability magnetic separator 44, a middle part of the lower limiting ring 42 with its middle part slidably connected to the lower plug-in seat 21 via a central air gap rod 25, a middle part of the iron core disc 43 with its middle part slidably connected to the lower plug-in seat 21 via a central air gap rod 25, and a low permeability magnetic separator 44 fixedly connected to the upper and lower ends of the iron core disc 43. The low permeability magnetic separator 44 allows air gaps to be generated between multiple iron core discs 43, significantly increasing the total magnetic reluctance of the magnetic circuit and limiting the peak magnetic flux density. A through slot 45 is provided in the middle of the upper limiting ring 41 and the iron core disc 43, and a coil 46 is wound around the outer wall of the iron core disc 43.
[0023] In this embodiment: When it is necessary to install and fix the coil 46 and its upper device, the lower pin can be pulled through the lower plug 21 when the coil 46 is wound on the iron core disc 43, and then the pin slot 13 embedded in the pin part 12 can be pulled to facilitate assembly and connection with external devices. The low permeability magnetic separator 44 can create air gaps between multiple iron core discs 43, which significantly increases the total magnetic resistance of the magnetic circuit and limits the peak magnetic flux density. The effective permeability of the magnetic core is reduced because the hollow slot 26 on the central air gap rod 25 is connected to the empty slot between the iron core disc 43.
[0024] This invention provides an improved air gap inductor by incorporating a base assembly that facilitates disassembly and protection of the inductor, making it more convenient to avoid damage to the internal components when disassembly and protection of the inductor are required.
[0025] The above describes the basic principles, main features, and advantages of this utility model. All standard parts used in this utility model can be purchased from the market, and irregularly shaped parts can be customized according to the description and drawings. The specific connection methods for each part all adopt conventional methods such as bolts, rivets, and welding, which are mature technologies in the prior art. The machinery, parts, and equipment all adopt conventional models in the prior art, and the circuit connections adopt conventional connection methods in the prior art, which will not be detailed here.
[0026] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A gap-avoiding inductor, comprising a base assembly (1), a lower socket assembly (2), an upper socket assembly (3), and a core assembly (4), wherein the upper end of the base assembly (1) is slidably connected to the lower socket assembly (2), the upper end of the lower socket assembly (2) is slidably connected to the upper socket assembly (3), and the middle part of the lower socket assembly (2) is slidably connected to the core assembly (4), characterized in that: The base assembly (1) also includes: The base (11) is slidably connected to the first protective insert (15) at its upper end; Pin portion (12), the pin portion (12) is provided at the lower end of the base (11); Pin slot (13), the pin slot (13) is located in the middle of the pin portion (12); Positioning block (14), which is fixedly connected to the upper end of base (11); The first protective insert (15) is slidably connected at its lower end to the positioning block (14); The second protective insert (16) is also slidably connected to the base (11) and the positioning block (14) at its lower end. Anti-detachment insert (17), the lower end of which is slidably connected to the first protective insert (15) and the second protective insert (16).
2. The air-gap inductor of claim 1, wherein: The lower socket assembly (2) includes: The lower plug-in seat (21) is slidably connected to the base (11) and the positioning block (14) at its lower end; Insert rod (22), which is fixedly connected to the right end of the lower insertion seat (21); Limiting rod (23), the limiting rod (23) is fixedly connected to the upper end of the lower plug-in seat (21); The first slide groove (24) is located in the middle of the limiting rod (23); The central air gap rod (25) is fixedly connected to the middle of the upper end of the lower plug-in seat (21); Hollowed-out groove (26) is provided on the central air gap rod (25).
3. The air-gap inductor of claim 2, wherein: The upper socket assembly (3) includes: The upper plug-in seat (31) is slidably connected to the lower end of the upper plug-in seat (31) and the limiting plug rod (23). The upper plug-in seat (31) is provided with a plug rod (22) on the left end. The upper end of the upper plug-in seat (31) is slidably connected to the lower end of the anti-drop plug block (17). Insertion slot (32), the insertion slot (32) is located at the right end of the upper insertion seat (31); The second slide groove (33) is provided at both ends of the upper plug-in seat (31); Connecting movable plug (34), the connecting movable plug (34) is slidably connected to the front and rear ends of the upper plug seat (31) through the second sliding groove (33); A buffer pad (35) is fixedly connected to the rear end of the connecting movable plug (34); Spring (36), the front end of the spring (36) is fixedly connected to the upper plug seat (31) and placed in the second slide groove (33), and the rear end of the spring (36) is fixedly connected to the left and right ends of the connecting movable plug rod (34).
4. The air-gap inductor of claim 3, wherein: The core material assembly (4) includes: The upper limiting ring (41) is slidably connected to the lower plug seat (21) through the central air gap rod (25) in the middle part, and the lower end of the upper limiting ring (41) is fixedly connected to the low magnetic permeability rod (44). The lower limiting ring (42) is fixedly connected to the low magnetic permeability rod (44) at its upper end, and the middle part of the lower limiting ring (42) is also slidably connected to the lower plug-in seat (21) through the central air gap rod (25). The iron core disc (43) is also slidably connected to the lower plug-in seat (21) through the central air gap rod (25) in the middle. Low magnetic permeability rod (44), which is also fixedly connected to the upper and lower ends of the iron core disc (43); A through groove (45) is provided in the middle of the upper limiting ring (41) and the iron core disc (43); Coil (46), which is wound around the outer wall of the iron core disc (43).
5. The air-gap inductor of claim 1, wherein: The first protective plate (15) has a rod (22) at its upper end and a rod groove (32) at its lower end. The second protective plate (16) has a rod groove (32) at its upper end and a rod (22) at its lower end.
6. The air-gap inductor of claim 1, wherein: The first protective insert (15) is slidably connected to the right end of the lower plug-in seat (21) and the upper plug-in seat (31) via the insert rod (22) and the insert rod groove (32), and the second protective insert (16) is slidably connected to the left end of the lower plug-in seat (21) and the upper plug-in seat (31) via the insert rod (22) and the insert rod groove (32).
7. The air-gap inductor of claim 2, wherein: The upper end of the limiting rod (23) is slidably connected to the upper plug seat (31) through the second sliding groove (33).
Citation Information
Patent Citations
Inductor
CN202695056U