A one-piece core material stripping mechanism

Abstract

The utility model discloses an integral forming magnetic core material material -removing mechanism, including first servo electric jar, the telescopic link of first servo electric jar is fixedly connected with hydraulic cylinder panel, the both sides fixed of hydraulic cylinder panel are equipped with lifting push board, be equipped with moving plate on the lifting push board, be equipped with heating plate on the moving plate, still including scrape powder guide rail, one end fixedly connected with servo motor of scrape powder guide rail, the upper portion of scrape powder guide rail is installed with horizontal shift panel, one side fixed mounting of horizontal shift panel has push rod bottom plate, second servo electric jar is fixedly installed on the push rod bottom plate, is installed with fill powder push rod on second servo electric jar, the other end fixed mounting of horizontal shift panel has third servo electric jar, the lower part fixed mounting of third servo electric jar has the blanking plate, the utility model discloses can keep the stability and positioning of mould, is convenient for demoulding processing, improves the stability and high efficiency of demoulding.

Description

Technical Field

[0001] This utility model relates to a high-precision mold stripping mechanism, specifically an integrally formed magnetic core material stripping mechanism. Background Technology

[0002] Magnetic core materials, as core components in electronic devices, power equipment, and electromagnetic induction devices, are widely used in transformers, inductors, chokes, and other devices. Their performance directly affects the electromagnetic efficiency, energy consumption, and stability of the equipment, thus imposing strict requirements on the molding and unloading processes of magnetic core materials.

[0003] In recent years, one-piece molding technology has gradually gained attention due to its ability to simplify processes and improve production efficiency. One-piece molded magnetic core materials are directly formed into the required structure using a mold, avoiding subsequent processing steps and thus reducing material waste and energy consumption. However, how to efficiently and non-destructively remove the magnetic core material during the molding process remains a pressing technical challenge.

[0004] Currently, some enterprises still use manual operation of hydraulic mechanisms or single-machine semi-automatic mode to separate molds from materials, relying on manual intervention, which is inefficient and inconsistent. That is, the traditional stripping mechanism mainly relies on manual removal of the formed mold, then placing it under a separate hydraulic cylinder, and then manually starting the hydraulic cylinder to separate the mold and material, which is inefficient. However, this equipment uses the movement of the whole machine to transfer the mold to the hydraulic cylinder station, which eliminates the need for manual placement of the mold and manual receiving of materials, greatly improving production efficiency. Utility Model Content

[0005] One objective of this invention is to provide a new technical solution for an integrally molded magnetic core material unloading mechanism.

[0006] According to a first aspect of the present invention, an integrally formed magnetic core material unloading mechanism is provided, including a first servo electric cylinder, a hydraulic cylinder panel is fixedly connected to the telescopic rod of the first servo electric cylinder, lifting push plates are fixedly provided on both sides of the hydraulic cylinder panel, a movable plate is provided on the lifting push plate, and a heating plate is provided on the movable plate. It also includes a powder scraping guide rail, one end of which is fixedly connected to a servo motor. A transverse panel is installed on the upper part of the powder scraping guide rail. A push rod base plate is fixedly installed on one side of the transverse panel. A second servo cylinder is fixedly installed on the push rod base plate. A powder filling push rod is installed on the second servo cylinder. A third servo cylinder is fixedly installed on the other end of the transverse panel. A feeding plate is fixedly installed on the lower part of the third servo cylinder.

[0007] Furthermore, it also includes a mounting plate, the first servo electric cylinder is fixedly installed on the lower part of the mounting plate, upright plates are fixedly provided on both sides of the mounting plate, a material feeding plate is fixedly installed on the upper end of the upright plates on both sides, and the powder scraping guide rail is fixedly installed on the upper part of the material feeding plate.

[0008] Furthermore, guide rods are fixedly provided on both sides of the mounting plate, and the two sides of the hydraulic cylinder panel are movably connected to the guide rods. A fourth servo electric cylinder is fixedly installed on one side of the lifting push plate, and the output end of the fourth servo electric cylinder is connected to a guide plate.

[0009] Furthermore, a support plate is fixedly installed on the upper end of one side of the upright plate, and a receiving box is fixedly installed on the upper end of the other side of the upright plate, with a material discharge pad fixedly installed on the upper part of the receiving box.

[0010] Furthermore, a photoelectric sensor is fixedly installed at one end of the powder scraping guide rail.

[0011] Furthermore, two fifth servo electric cylinders are fixedly installed on the upper end of the unloading pressure plate, and the output ends of the two fifth servo electric cylinders are connected to positioning pins that penetrate the unloading pressure plate.

[0012] According to one embodiment of this disclosure, the stripping mechanism is controlled by a first servo electric cylinder to raise and lower the hydraulic cylinder panel, which facilitates the raising and lowering of the mold, makes it easy to lock the mold by the positioning pin, maintains the stability of the mold, facilitates the demolding of the molded magnetic core material by the blanking plate, improves the demolding stability, and the blanking plate is adjusted by a third servo electric cylinder to make it easy to control the blanking plate to be on one side of the mold, which can effectively control the demolding of the molded magnetic core material. Furthermore, the reciprocating adjustment control is achieved through the powder scraping guide rail, which facilitates the left and right reciprocating adjustment of the feeding plate. This allows for effective control of the feeding plate to demold the formed magnetic core material. On the other side of the powder scraping guide rail, there is a second servo electric cylinder and a powder filling push rod. The powder filling push rod pushes the moving plate and heating plate to the lower part of the feeding pressure plate, which facilitates the positioning of the moving plate and heating plate, making demolding easier and improving the stability and efficiency of demolding.

[0013] Other features and advantages of the present invention will become clear from the following detailed description of exemplary embodiments of the present invention with reference to the accompanying drawings. Attached Figure Description

[0014] The accompanying drawings, which are incorporated in and form part of this specification, illustrate embodiments of the present invention and, together with their description, serve to explain the principles of the present invention.

[0015] Figure 1This is a top view schematic diagram of the overall structure of a one-piece molded magnetic core material unloading mechanism in one embodiment; Figure 2 This is a side view schematic diagram of the overall structure of a one-piece molded magnetic core material unloading mechanism in one embodiment; Figure 3 This is a bottom view schematic diagram of the overall structure of a one-piece molded magnetic core material unloading mechanism in one embodiment; Figure 4 This is a partial structural side view of a material stripping mechanism for integrally molded magnetic core material in one embodiment. Figure 5 This is a top view schematic diagram of a partial structure of a one-piece molded magnetic core material unloading mechanism in one embodiment.

[0016] The diagram shows the following components: 1. First servo cylinder; 2. Hydraulic cylinder panel; 3. Lifting push plate; 4. Moving plate; 5. Heating plate; 6. Discharge pressure plate; 7. Powder scraping guide rail; 8. Push rod base plate; 9. Second servo cylinder; 10. Powder filling push rod; 11. Horizontal movement panel; 12. Servo motor; 13. Third servo cylinder; 14. Discharge plate; 15. Discharge pad; 16. Receiving box; 17. Mounting plate; 18. Vertical plate; 19. Support plate; 20. Guide rod; 21. Photoelectric sensor; 22. Fourth servo cylinder; 23. Guide plate; 24. Positioning pin; 25. Fifth servo cylinder. Detailed Implementation

[0017] Various exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It should be noted that, unless otherwise specifically stated, the relative arrangement, numerical expressions, and values ​​of the components and steps set forth in these embodiments do not limit the scope of the present invention.

[0018] The following description of at least one exemplary embodiment is merely illustrative and is in no way intended to limit the invention or its application or use.

[0019] Techniques, methods, and equipment known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and equipment should be considered part of the specification.

[0020] In all the examples shown and discussed herein, any specific values ​​should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values.

[0021] like Figure 1-5As shown, an integrally formed magnetic core material unloading mechanism includes a first servo cylinder 1, a hydraulic cylinder panel 2 is fixedly connected to the telescopic rod of the first servo cylinder 1, lifting push plates 3 are fixedly provided on both sides of the hydraulic cylinder panel 2, a moving plate 4 is provided on the lifting push plate 3, and a heating plate 5 is provided on the moving plate 4. It also includes a powder scraping guide rail 7, one end of which is fixedly connected to a servo motor 12. A transverse panel 11 is installed on the upper part of the powder scraping guide rail 7. A push rod base plate 8 is fixedly installed on one side of the transverse panel 11. A second servo cylinder 9 is fixedly installed on the push rod base plate 8. A powder filling push rod 10 is installed on the second servo cylinder 9. A third servo cylinder 13 is fixedly installed on the other end of the transverse panel 11. A feeding plate 14 is fixedly installed on the lower part of the third servo cylinder 13.

[0022] In this embodiment, preferably, it also includes a mounting plate 17, the first servo electric cylinder 1 is fixedly installed on the lower part of the mounting plate 17, the two sides of the mounting plate 17 are respectively fixedly provided with upright plates 18, the upper ends of the two upright plates 18 are fixedly installed with feeding pressure plates 6, and the powder scraping guide rail 7 is fixedly installed on the upper part of the feeding pressure plate 6. It should be noted that the mounting plate 17 is used to fix the first servo electric cylinder 1 and to fix the entire device to maintain its stability. The upright plates 18 on both sides are used to install and support the unloading pressure plate 6. The unloading pressure plate 6 is used to install the powder scraping guide rail 7 and to facilitate the pushing and pressing of the moving plate 4 and the heating plate 5.

[0023] In this embodiment, preferably, guide rods 20 are fixedly provided on both sides of the mounting plate 17, and both sides of the hydraulic cylinder panel 2 are movably connected to the guide rods 20. A fourth servo electric cylinder 22 is fixedly installed on one side of the lifting push plate 3, and the output end of the fourth servo electric cylinder 22 is connected to the guide plate 23. It should be noted that the guide rods 20 on both sides of the mounting plate 17 are used to guide the hydraulic cylinder panel 2, so as to maintain the stability and accurate guidance of the hydraulic cylinder panel 2 during the lifting and adjustment process. In addition, the fourth servo electric cylinder 22 limits the moving plate 4 and the heating plate 5 through the guide plate 23, so as to maintain the stability of the moving plate 4 and the heating plate 5 after movement.

[0024] In this embodiment, preferably, a support plate 19 is fixedly installed on the upper end of one side of the upright plate 18, and a receiving box 16 is fixedly installed on the upper end of the other side of the upright plate 18, with a material discharge pad 15 fixedly installed on the upper part of the receiving box 16. It should be noted that the tray 19 is designed to facilitate the placement of the movable plate 4 and the heating plate 5, and to facilitate the subsequent pushing of the movable plate 4 and the heating plate 5 to the lower part of the unloading pressure plate 6. The receiving box 16 is designed to receive the molded magnetic core material after unloading, and the unloading pad 15 is designed to facilitate the guiding and pushing of the molded magnetic core material.

[0025] In this embodiment, preferably, a photoelectric sensor 21 is fixedly installed at one end of the powder scraping guide rail 7; It should be noted that the photoelectric sensor 21 at one end of the powder scraper guide rail 7 is set to detect the arrival of the moving plate 4 and the heating plate 5, which facilitates subsequent operation procedures.

[0026] In this embodiment, preferably, two fifth servo electric cylinders 25 are fixedly installed on the upper end of the unloading pressure plate 6, and the output ends of the two fifth servo electric cylinders 25 are connected to positioning pins 24 that penetrate the unloading pressure plate 6. It should be noted that the fifth servo electric cylinder 25 is set to adjust the positioning pin 24 by raising and lowering it, so that the positioning pin 24 can position the moving plate 4 and the heating plate 5 and maintain the stability of the moving plate 4 and the heating plate 5.

[0027] The specific operational procedures for this application are as follows: During use, the mounting plate 17 is fixedly installed to maintain the stability of the equipment. The moving plate 4 and heating plate 5, which are die-cast magnetic core materials, are pushed onto the tray 19 by the belt conveyor. When they are pushed onto the tray 19, the photoelectric sensor 21 detects their arrival. After the photoelectric sensor 21 detects the arrival of the moving plate 4 and heating plate 5, the second servo cylinder 9 drives the powder filling push rod 10 to descend, so that the powder filling push rod 10 is on one side of the moving plate 4 and heating plate 5. Then, the servo motor 12 is started. The servo motor 12 drives the powder scraping guide rail 7 to run. The running powder scraping guide rail 7 drives the transverse panel 11 to move, so that the powder filling push rod 10 can push the moving plate 4 and heating plate 5 to the upper part of the tray 19 and receiving box 16 located between the two vertical plates 18. Then, by activating the first servo cylinder 1, the hydraulic cylinder panel 2 and the lifting push plate 3 are controlled by the first servo cylinder 1 to adjust their height, thereby adjusting the position of the moving plate 4 and the heating plate 5. After the position is appropriate, the powder scraping guide rail 7 is moved and adjusted again by the servo motor 12, so that the third servo cylinder 13 and the unloading plate 14 can be positioned on the side of the magnetic core material inside the moving plate 4 and the heating plate 5. Then, the unloading plate 14 is lowered by the third servo cylinder 13, and the powder scraping guide rail 7 is moved and adjusted by the servo motor 12, so that the magnetic core material can be demolded through the unloading pad 15 and enter the receiving box 16, achieving stable and efficient demolding.

[0028] Although specific embodiments of the present invention have been described in detail by way of examples, those skilled in the art should understand that the above examples are for illustrative purposes only and are not intended to limit the scope of the present invention. Those skilled in the art should understand that modifications can be made to the above embodiments without departing from the scope and spirit of the present invention. The scope of the present invention is defined by the appended claims.

Claims

1. An integrated core material stripper, characterized by: Includes a first servo electric cylinder (1), a hydraulic cylinder panel (2) is fixedly connected to the telescopic rod of the first servo electric cylinder (1), lifting push plates (3) are fixedly provided on both sides of the hydraulic cylinder panel (2), a moving plate (4) is provided on the lifting push plate (3), and a heating plate (5) is provided on the moving plate (4). It also includes a powder scraping guide rail (7), one end of which is fixedly connected to a servo motor (12), a transverse panel (11) is installed on the upper part of the powder scraping guide rail (7), a push rod base plate (8) is fixedly installed on one side of the transverse panel (11), a second servo electric cylinder (9) is fixedly installed on the push rod base plate (8), a powder filling push rod (10) is installed on the second servo electric cylinder (9), a third servo electric cylinder (13) is fixedly installed on the other end of the transverse panel (11), and a feeding plate (14) is fixedly installed on the lower part of the third servo electric cylinder (13).

2. The integral molded core material stripper of claim 1, wherein: It also includes a mounting plate (17), the first servo electric cylinder (1) is fixedly installed on the lower part of the mounting plate (17), and upright plates (18) are fixedly provided on both sides of the mounting plate (17). A feeding pressure plate (6) is fixedly installed on the upper end of the upright plates (18) on both sides, and the powder scraping guide rail (7) is fixedly installed on the upper part of the feeding pressure plate (6).

3. The integral molded core material stripper of claim 2, wherein: Guide rods (20) are fixedly provided on both sides of the mounting plate (17). The two sides of the hydraulic cylinder panel (2) are movably connected to the guide rods (20). A fourth servo electric cylinder (22) is fixedly installed on one side of the lifting push plate (3). The output end of the fourth servo electric cylinder (22) is connected to the guide plate (23).

4. The integral core material stripper of claim 2 wherein: A support plate (19) is fixedly installed on the upper end of one side of the upright plate (18), and a receiving box (16) is fixedly installed on the upper end of the other side of the upright plate (18). A material discharge pad (15) is fixedly installed on the upper part of the receiving box (16).

5. The integral molded core material stripper of claim 1 wherein: A photoelectric sensor (21) is fixedly installed at one end of the powder scraping guide rail (7).

6. The integral core material stripper of claim 2 wherein: Two fifth servo cylinders (25) are fixedly installed on the upper end of the unloading pressure plate (6), and the output ends of the two fifth servo cylinders (25) are connected to positioning pins (24) that pass through the unloading pressure plate (6).

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