Automatic wire arranging and winding machine

Abstract

The utility model provides a kind of automatic wire arranging winding machine, comprising: winding component;Paper discharge component, the paper discharge component is horizontally installed in the winding component one side;Wire arranging component, the wire arranging component is reciprocating linear motion's connection in the paper discharge component top;Feeding component, the feeding component is horizontally installed in the paper discharge component one side, so that the paper discharge component is located winding component and feeding component intermediate, the feeding component is equipped with mobile trigger piece, for control the feeding component follow the movement direction of the wire arranging component, carry out the reciprocating linear operation of same direction.

Description

Technical Field

[0001] This utility model relates to the field of winding machine technology, specifically to an automatic wire winding machine. Background Technology

[0002] Power transformers are the core hub of modern power systems. By efficiently and reliably transforming voltage levels, they solve key problems related to long-distance, high-capacity, low-loss power transmission and ensuring safe electricity use for users, providing a fundamental guarantee for the safe, stable, and economical operation of the entire power grid. The core component of a power transformer is the coil, typically composed of alternating layers of insulating paper and metal wire, possessing high electrical insulation performance and mechanical strength. Transformer coils are usually manufactured using winding machines.

[0003] However, in the traditional method of winding coils, when the winding assembly moves left and right to wind the wire, the guide roller / lead roller needs to be adjusted manually or through a complex control system to compensate for positional deviations, maintain appropriate tension of the material (lead / insulating paper) and accurate winding. Furthermore, since the output end of the metal wire is fixed, when the metal wire passes through the winding mechanism, the reciprocating movement of the winding mechanism can cause sudden tension changes in the metal wire during the winding process.

[0004] Therefore, the technology needs further development. Utility Model Content

[0005] The purpose of this invention is to overcome the above-mentioned shortcomings and provide an automatic wire winding machine to solve the problems in related technologies.

[0006] To achieve the above technical objectives, this utility model provides the following technical solution: An automatic wire winding machine is provided, comprising: a winding assembly; a paper feeding assembly, the paper feeding assembly being horizontally installed on one side of the winding assembly; a wire feeding assembly, the wire feeding assembly being reciprocated linearly and connected to the top of the paper feeding assembly; and a feeding assembly, the feeding assembly being horizontally installed on one side of the paper feeding assembly, such that the paper feeding assembly is located between the winding assembly and the feeding assembly, the feeding assembly being provided with a moving trigger element for controlling the feeding assembly to follow the movement direction of the wire feeding assembly and perform reciprocating linear motion in the same direction.

[0007] Furthermore, the feeding assembly includes a feeding component and a feeding base. The feeding component is reciprocating linearly connected to the feeding base. The feeding component is provided with a movement trigger for controlling the feeding component to follow the movement direction of the cable assembly and perform reciprocating linear motion in the same direction on the feeding base.

[0008] Furthermore, the feeding component includes a feeding bracket, on which a first shaft and a second shaft are connected. A wire wheel for winding wires and a paper guide wheel for winding insulating paper are rotatably connected to the first shaft and the second shaft, respectively. A movable trigger is fixedly installed opposite the first shaft.

[0009] Furthermore, the movable triggering element includes a trigger rod and a triggering element. Two triggering elements are mounted side by side on the feeding bracket and are parallel to the guide wheel. The first ends of the two trigger rods are respectively connected to the triggering element and are symmetrically arranged on the triggering element. There is space for installing a guide wire in the middle of the adjacent two trigger rods. The left and right movement of the guide wire will drive the two trigger rods to rotate in the corresponding direction.

[0010] Furthermore, the paper feeding assembly includes a paper feeding bracket and guide shafts. Several guide shafts are fixedly connected to the side of the paper feeding bracket. The top of the paper feeding bracket is provided with a slide rail and a lead screw parallel to the guide shafts, which are used to cooperate with the paper feeding assembly to perform reciprocating motion.

[0011] Furthermore, the cable assembly includes a cable bracket and cable wheels. A plurality of the cable wheels are rotatably connected to the side of the cable bracket. A slider for moving on a slide rail is connected to the bottom of the cable bracket, and a lead screw for reciprocating the cable bracket is sleeved thereon.

[0012] Furthermore, the winding assembly includes a control console, a rotating shaft, and a positioning shaft.

[0013] Beneficial effects: 1. Simplify the structure and control logic to reduce costs and failure rates; 2. By arranging the wire feeding roller and paper feeding roller together, the space layout is effectively optimized, and the equipment's compactness is improved. 3. Achieve automatic synchronization of feeding and wiring, greatly improving efficiency and accuracy. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the automatic wire winding machine used in an embodiment of this utility model; Figure 2 This is a schematic diagram of the feeding assembly used in an embodiment of this utility model; Figure 3 This is a partially enlarged view of the movable trigger element used in an embodiment of this utility model; Figure 4 This is a schematic diagram of the winding assembly, wire laying assembly, and paper laying assembly used in the embodiments of this utility model.

[0015] In the diagram, 1 is the winding assembly; 11 is the control console; 12 is the rotating shaft; and 13 is the positioning shaft. 2. Paper feeding assembly; 21. Paper feeding bracket; 211. Slide rail; 212. Lead screw; 22. Guide shaft; 3. Ribbon cable assembly; 31. Ribbon cable bracket; 32. Ribbon cable wheel; 33. Slider; 4. Feeding assembly; 41. Feeding component; 411. Feeding bracket; 412. First shaft; 413. Second shaft; 414. Guide wheel; 415. Paper guide wheel; 42. Feeding base; 5. Motion trigger; 51. Position sensor; 52. Trigger rod; 53. Limit bracket. Detailed Implementation

[0016] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative effort should fall within the scope of protection of the present application.

[0017] According to an embodiment of this utility model, an automatic wire winding machine is provided. Please refer to [link / reference]. Figures 1 to 4 The device includes: a winding assembly 1; a paper discharge assembly 2, which is mounted on one side of the winding assembly 1; a wire feeding assembly 3, which is reciprocatingly linearly connected to the top of the paper discharge assembly 2; and a feeding assembly 4, which is mounted on one side of the paper discharge assembly 2. The paper discharge assembly 2 is located between the winding assembly 1 and the feeding assembly 4, and the feeding assembly 4 is provided with a moving trigger 5. The moving trigger 5 is used to sense the position of the wire feeding assembly 3 so as to control the feeding assembly 4 to follow the movement direction of the wire feeding assembly 3 and perform reciprocating linear motion in the same direction.

[0018] Using the above device, when coil winding is required, the winding assembly 1 is started. The winding assembly 1 drives the material of the feeding assembly 4 to pass through the wire laying assembly 3 and the paper laying assembly 2 at the same time. On the one hand, it helps the material to maintain stable operation during the transmission process. On the other hand, the wire laying assembly 3 is connected to the top of the paper laying assembly 2 in a reciprocating linear motion. The feeding assembly 4 is horizontally installed on one side of the paper laying assembly 2, so that the paper laying assembly 2 is located between the winding assembly 1 and the feeding assembly 4. The feeding assembly 4 is equipped with a moving trigger 5, which is used to control the feeding assembly 4 to follow the movement direction of the wire laying assembly 3 and perform reciprocating linear motion in the same direction. This can simultaneously drive the wire and the insulating paper to be wound in an orderly manner on the winding assembly 1.

[0019] In this embodiment, the feeding assembly 4 includes: a feeding element 41, which is reciprocally linearly connected to the feeding base 42; a moving trigger 5, which is disposed on the feeding element 41; and the feeding element 41, which is used to feed the wire. The feeding base 42.

[0020] It should be noted that a servo motor is installed on the feeding base 42 to drive the pinion to rotate. The pinion meshes with the long rack fixed on the feeding base 42. The rotation of the gear drives the feeding component 41 to move linearly along the rack.

[0021] The feeding component 41 includes: a feeding bracket 411; a first shaft 412 connected to the feeding bracket 411, wherein a wire wheel 414 for winding wires is provided on the first shaft 412; and a second shaft 413 connected to the feeding bracket 411, wherein a paper guide wheel 415 for winding insulating paper is provided on the second shaft 413.

[0022] This allows for the conveying of insulating paper and wires.

[0023] In this embodiment, the first shaft 412 is disposed above the second shaft 413; the moving trigger 5 is located between the first shaft 412 and the cable assembly 3; the moving trigger 5 is located between the guide wheel 414 and the cable assembly 3.

[0024] By adopting the above settings, the feeding component 4 becomes more integrated and makes better use of space.

[0025] The moving trigger 5 includes: position sensors 51: two position sensors 51 are mounted side by side on the feeding bracket 411 and are parallel to the guide wheel 414; trigger rods 52: one end of each trigger rod 52 is rotatably connected to the two position sensors 51, and the middle of the two adjacent trigger rods 52 forms a gap for the guide wire to pass through. The left and right movement of the two trigger rods 52 will drive the guide wheels of the two trigger rods 52 to rotate in the corresponding direction.

[0026] Using the above device, when the wire moves left and right on the wiring assembly 3, it will cause the wire trigger rod 52 to move left and right. When the wire moves to the left, it will cause the trigger rod 52 to move to the left, which will control the trigger element to control the feeding bracket 411 to move to the left. When the wire starts to move to the right, the left trigger rod 52 returns to the center, which will cause the trigger rod 52 to move to the right, which will control the moving trigger element 5 to control the feeding bracket 411 to move to the right. On the one hand, the wire wheel 414 will move in the same direction as the wiring assembly 3, reducing the rapid change of wire tension. On the other hand, since the wire wheel 414 and the paper guide wheel 415 are installed on the feeding bracket 411, when the wire triggers the feeding assembly 4 to move, it will also drive the paper guide wheel 415 to feed the insulating paper tape, realizing the winding of the wire and the insulating paper tape.

[0027] It should be noted that the combination of the two position sensors 51 and their trigger rods 52 arranged side by side is located on the same plane as the guide wheel 414, and a cylindrical guide wheel is sleeved on the trigger rod 52. In addition to using a dual trigger mechanism, a single trigger mechanism can also be used to realize the reciprocating motion of the feeding assembly 4.

[0028] In this embodiment, see Figure 3 The moving trigger 5 includes: a limiting frame 53: the limiting frame 53 is provided with two spaced-apart guide wheels; the axis of the guide wheels on the limiting frame 53 is perpendicular to the guide wheel on the trigger rod 52.

[0029] By adopting the above configuration, the structure of the trigger can be more integrated, thereby enabling precise position sensing. The axis of the guide wheel on the limit frame 53 is perpendicular to the guide wheel on the trigger rod 52, which makes the wiring more stable and will not affect the sensing of the position sensor 51.

[0030] The paper feeding assembly 2 includes: a paper feeding bracket 21; guide shafts 22: a plurality of guide shafts 22 are fixedly connected to the paper feeding bracket 21; the top of the paper feeding bracket 21 is provided with a slide rail 211 and a lead screw 212 parallel to the guide shafts 22, and the slide rail 211 and the lead screw 212 are used to cooperate with the paper feeding assembly 3 to perform reciprocating motion.

[0031] It should be noted that three guide shafts 22 arranged in a regular vertical pattern are used to guide the insulating paper, ensuring that the insulating paper maintains a certain tension and stability during movement. The top of the paper feeding bracket 21 is provided with two slide rails 211 parallel to the guide shafts 22, and a lead screw 212 is installed between the two slide rails 211.

[0032] In this embodiment, the cable routing assembly 3 includes: a cable routing bracket 31: disposed on the top of the paper routing bracket 21; cable routing wheels 32: a plurality of cable routing wheels 32 disposed on the side of the cable routing bracket 31; a slider 33 for moving on a slide rail 211 is connected to the bottom of the cable routing bracket 31, and a lead screw 212 for reciprocating the cable routing bracket 31 is sleeved on the bottom of the cable routing bracket 31.

[0033] In this embodiment, the winding assembly 1 includes: a control console 11; a rotating shaft 12 for driving the workpiece to rotate; and a positioning shaft 13 for positioning the workpiece.

[0034] Working principle: Material preparation and threading: Install the spools of enameled wire, etc., onto the wire rollers 414 of the feeding assembly 4. Install the insulating paper rolls onto the paper guide rollers 415 of the feeding assembly 4. Lead the wires and insulating paper tapes out from their respective rollers and thread them along the preset path: The wire is drawn out from the wire wheel 414, passes through the gap between the two trigger rods 52 of the movable trigger 5, passes through one or more wire wheels 32 of the wire assembly 3, and finally reaches the rotating workpiece for winding.

[0035] Insulating paper tape: It is drawn out from the paper guide roller 415, passes around several guide shafts 22 on the paper discharge assembly 2, and finally reaches the rotating workpiece. It is wound synchronously with the wire and is usually used for interlayer insulation.

[0036] Cable routing process: The drive mechanism of the cable routing assembly 3 is activated. The slider 33 at the bottom of the cable routing bracket 31 slides on the slide rail 211 at the top of the paper routing bracket 21. The lead screw 212 rotates, driving the cable routing bracket 31 and its cable routing wheel 32 to reciprocate linearly along the slide rail 211.

[0037] Guided by the wire guide wheel 32, the wires are evenly and orderly arranged on the rotating workpiece as the wire guide bracket 31 moves left and right.

[0038] Movement triggering and feeding synchronization: When the wire moves to the left under the guidance of the wire guide wheel 32: the wire will push the trigger rod 52 on the left side of the moving trigger 5 to contact the guide wheel on the trigger rod.

[0039] The rotation of the left trigger lever 52 triggers the position sensor 51 connected to it.

[0040] Position sensor 51 sends a signal.

[0041] When the conductor moves to the right: The wire will push the trigger lever 52 on the right side of the moving trigger 5 to the right.

[0042] The rotation of the right trigger lever 52 triggers the position sensor 51 connected to it.

[0043] Position sensor 51 sends a signal.

[0044] The feeding component follows the movement: The signal from position sensor 51, which shifts left or right, is sent to the control system on feeding base 42.

[0045] The control system drives the servo motor on the feeding base 42.

[0046] A servo motor drives a small gear to rotate.

[0047] The pinion meshes with the long rack fixed on the feeding base 42.

[0048] The rotation of the gear drives the entire feeding component 41, including the feeding bracket 411, the first shaft 412 / guide roller 414, the second shaft 413 / guide roller 415, and the moving trigger 5, to perform reciprocating linear motion along the rack direction in the same direction as the cable assembly 3. That is, when the cable assembly moves to the left, the feeding component also moves to the left; when the cable assembly moves to the right, the feeding component also moves to the right.

[0049] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments of this application described herein can be implemented in orders other than those illustrated or described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or apparatus.

[0050] Optionally, specific examples in this embodiment can refer to the examples described in the above embodiments, and will not be repeated here.

[0051] The sequence numbers of the embodiments in this application are for descriptive purposes only and do not represent the superiority or inferiority of the embodiments.

[0052] If the integrated units in the above embodiments are implemented as software functional units and sold or used as independent products, they can be stored in the aforementioned computer-readable storage medium. Based on this understanding, the technical solution of this application, in essence, or the part that contributes to the prior art, or all or part of the technical solution, can be embodied in the form of a software product. This computer software product is stored in a storage medium and includes several instructions to cause one or more computer devices (which may be personal computers, servers, or network devices, etc.) to execute all or part of the steps of the methods described in the various embodiments of this application.

[0053] In the above embodiments of this application, the descriptions of each embodiment have different focuses. For parts not described in detail in a certain embodiment, please refer to the relevant descriptions of other embodiments.

[0054] In the several embodiments provided in this application, it should be understood that the disclosed client can be implemented in other ways. The device embodiments described above are merely illustrative; for example, the division of units is only a logical functional division, and in actual implementation, there may be other division methods. For example, multiple units or components may be combined or integrated into another system, or some features may be ignored or not executed. Furthermore, the coupling or direct coupling or communication connection shown or discussed may be through some interfaces, indirect coupling or communication connection between units or modules, and may be electrical or other forms.

[0055] The units described as separate components may or may not be physically separate. The components shown as units may or may not be physical units; that is, they may be located in one place or distributed across multiple network units. Some or all of the units can be selected to achieve the purpose of this embodiment according to actual needs.

[0056] Furthermore, the functional units in the various embodiments of this application can be integrated into one processing unit, or each unit can exist physically separately, or two or more units can be integrated into one unit. The integrated unit can be implemented in hardware or as a software functional unit.

[0057] The above description is only a preferred embodiment of this application. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of this application, and these improvements and modifications should also be considered within the scope of protection of this application.

Claims

1. An automatic wire arranging and winding machine characterized by comprising: include: Winding component (1); Paper discharge assembly (2), which is installed on one side of the winding assembly (1); The paper feed assembly (3) is reciprocatingly linearly connected to the top of the paper feed assembly (2); The feeding assembly (4) is installed on one side of the paper discharge assembly (2). The paper discharge assembly (2) is located between the winding assembly (1) and the feeding assembly (4). The feeding assembly (4) is provided with a moving trigger (5). The moving trigger (5) is used to sense the position of the wire laying assembly (3) so as to control the feeding assembly (4) to follow the movement direction of the wire laying assembly (3) and perform reciprocating linear motion in the same direction.

2. The automatic wire spool winding machine of claim 1, wherein, The feeding assembly (4) includes a feeding component (41) and a feeding base (42). The feeding component (41) is reciprocally and linearly connected to the feeding base (42). The moving trigger (5) is disposed on the feeding component (41). The feeding component (41) is used to feed wires.

3. The automatic wire spool winding machine of claim 2, wherein, The feeding component (41) includes a feeding bracket (411), on which a first shaft (412) and a second shaft (413) are connected; the first shaft (412) is provided with a wire wheel (414) for winding wires; and the second shaft (413) is provided with a paper guide wheel (415) for winding insulating paper.

4. The automatic wire spool winding machine of claim 3, wherein, The first shaft (412) is positioned above the second shaft (413); the moving trigger (5) is located between the first shaft (412) and the cable assembly (3); the moving trigger (5) is located between the guide wheel (414) and the cable assembly (3).

5. The automatic wire spool winding machine of claim 4, wherein, The moving trigger (5) includes a trigger rod (52) and a position sensor (51). Two position sensors (51) are mounted side by side on the feeding bracket (411) and are parallel to the guide wheel (414). One end of each of the two trigger rods (52) is rotatably connected to the two position sensors (51). A gap is formed between the adjacent middle parts of the two trigger rods (52) for the guide wire to pass through.

6. The automatic wire spool winding machine of claim 5, wherein, The movable trigger (5) includes a limiting frame (53); the limiting frame (53) is provided with two spaced guide wheels; the axis of the guide wheel on the limiting frame (53) is perpendicular to the guide wheel on the trigger rod (52).

7. The automatic wire spool winding machine of claim 1, wherein, The paper discharge assembly (2) includes: Paper feed bracket (21) and guide shaft (22), several of the guide shafts (22) are fixedly connected to the paper feed bracket (21). The top of the paper feed bracket (21) is provided with a slide rail (211) and a lead screw (212) parallel to the guide shaft (22). The slide rail (211) and the lead screw (212) are used to cooperate with the cable assembly (3) to perform reciprocating motion.

8. The automatic wire spool winding machine of claim 7, wherein, The ribbon cable assembly (3) includes: A cable tray (31) is disposed on top of the paper tray (21); A plurality of cable guide wheels (32) are provided on the side of the cable guide bracket; a slider (33) for moving on a slide rail (211) is connected to the bottom of the cable guide bracket, and a lead screw (212) for reciprocating the cable guide bracket is sleeved on the bottom of the cable guide bracket.

9. The automatic wire spool winding machine of claim 1, wherein, The winding assembly (1) includes a control console (11), a rotating shaft for driving the workpiece to rotate, and a positioning shaft for positioning the workpiece.

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