A full-automatic shearing winding machine for capacitor

Abstract

The utility model relates to capacitor technical field, propose a kind of capacitor full-automatic scissors type winding machine, including winding machine body, the inside of winding machine body is provided with scissors equipment, the inside of winding machine body is provided with winding equipment, the top of winding machine body is fixedly connected with bearing rod, the side of bearing rod is fixedly connected with data control panel, the inside of winding machine body is provided with winding cleaning device, the utility model is cooperated by motor, threaded rod, threaded sleeve etc. component mutually, start motor, motor drives threaded rod to rotate, threaded rod rotation drives two threaded sleeves to carry out the vertical movement under the restriction of limiting rod, threaded sleeve vertical movement drives connecting block to carry out vertical movement, to realize the effect of cleaning to material, make it winding more compact. The utility model solves the problem that dust on the surface of material during winding process of capacitor is not good for winding effect by winding cleaning device.

Description

Technical Field

[0001] This utility model relates to the field of capacitor technology, specifically to a fully automatic scissor-type capacitor winding machine. Background Technology

[0002] A capacitor is a common electronic component primarily used to store electrical energy and regulate current in a circuit. Its basic structure consists of two conductive plates (usually metal plates) separated by an insulating material called a dielectric. The function of a capacitor is to store electrical charge through the dielectric, thus playing its role in a circuit.

[0003] The newly announced fully automatic scissor-type capacitor winding machine (Announcement No.: CN101577181A) includes a stepper motor, a motor mounting base, a synchronous belt, a synchronous pulley, a high-density urethane rubber paper feeding roller, a paper feeding roller seat, a paper feeding tensioning steel roller, a tensioning steel roller seat, a foil pressing block, a foil feeding table, winding needles, and a paper pulling clamp. It also features a paper padding device. This paper padding device comprises an electrolytic paper double-track fixing block, an electrolytic paper double track, paper padding scissors, and a paper padding tray. Using this device improves the insulation level between the positive and negative aluminum foils during operation, and enhances the capacitor's withstand voltage, temperature, and ripple resistance, directly increasing the yield rate in production, thereby improving product quality and service life.

[0004] The aforementioned patent achieves a direct increase in yield during production by using components such as synchronous pulleys and high-density urethane paper feeding rollers, thereby improving product quality and service life. However, it cannot better solve the problem of dust on the surface of the material affecting the winding effect during the capacitor winding process. Therefore, we propose a fully automatic scissor-type capacitor winding machine. Utility Model Content

[0005] This utility model proposes a fully automatic scissor-type winding machine for capacitors.

[0006] The technical solution of this utility model is as follows: A fully automatic scissor-type winding machine for capacitors includes a winding machine body, a scissor device is provided on the inner side of the winding machine body, a winding device is provided on the inner side of the winding machine body, a bearing rod is fixedly connected to the top of the winding machine body, a data control panel is fixedly connected to the side of the bearing rod, and a winding cleaning device is provided on the inner side of the winding machine body. The winding cleaning device includes a fixed plate, one end of which is fixedly connected to the inner side of the winding machine body. A motor is fixedly connected to the top of the fixed plate, and a threaded rod is fixedly connected to the output shaft of the motor. A threaded sleeve is threadedly connected to the circumferential surface of the threaded rod, and a connecting block is fixedly connected to the circumferential surface of the threaded sleeve. A rotating shaft is rotatably connected to the side of the connecting block, and a cleaning roller is fixedly connected to the circumferential surface of the rotating shaft. A limit rod is fixedly connected to the top of the fixed plate. The function of this winding cleaning device is to automatically clean the film residue and dust on the electrode material by driving the interaction between the threaded rod and the threaded sleeve, thereby maintaining the cleanliness and efficiency of the material winding process. The limit rod provides necessary motion control to ensure the accuracy and safety of the cleaning process.

[0007] Two threaded sleeves are provided, and the two threaded sleeves move perpendicularly to each other. This design of two threaded sleeves moving perpendicularly to each other can improve the working efficiency, uniformity and stability of the winding cleaning device, ensure that the winding machine body is always in good condition throughout the production process, and effectively remove internal impurities, thus ensuring the continuity and quality of production.

[0008] The circumferential surface of the threaded sleeve is slidably connected to the circumferential surface of the limiting rod. Two connecting blocks, rotating shafts, and cleaning rollers are provided, each corresponding to one of the two threaded sleeves. This device achieves the purpose of cleaning object surfaces through the cooperation of the sliding connection, rotating components, and cleaning rollers. The overall structural design emphasizes flexibility and efficiency.

[0009] The two cleaning rollers move in opposite directions and are in contact with each other. This design of the two cleaning rollers moving in opposite directions and in contact significantly improves cleaning efficiency and effectiveness, ensures stability and uniformity during the cleaning process, adapts to more intensive cleaning tasks, and extends the service life of the equipment.

[0010] There are gaps between the circumferential surface of the cleaning roller and the side surface of the winding device, and between the circumferential surface of the cleaning roller and the side surface of the shearing device. The gaps between the cleaning roller and the winding and shearing devices are designed primarily to avoid mechanical interference, protect the equipment from damage, ensure a smooth cleaning process, and provide flexibility and adaptability. This design also ensures high efficiency during equipment operation, reduces material jamming, and simplifies equipment maintenance and cleaning processes.

[0011] The inner surface of the winding machine body is equipped with a self-cleaning device, which includes a connecting plate. The side of the connecting plate is fixedly connected to the inner surface of the winding machine body, and a fixing rod is fixedly connected to the side of the connecting plate. A compression spring is fixedly connected to the bottom of the fixing rod, and an adhesive plate is fixedly connected to one end of the compression spring. This self-cleaning device can keep the winding cleaning device clean for a longer period of time, reduce maintenance costs, and ensure that the performance of the equipment is not affected by the accumulation of dirt during operation.

[0012] Multiple compression springs are provided, arranged in a linear array along the bottom of the fixing rod. By arranging multiple compression springs in a linear array along the bottom of the fixing rod, this design provides a more uniform, stable, and durable cleaning effect, while improving the durability of the self-cleaning device.

[0013] The circumferential surface of the cleaning roller is in contact with the adhesive plate, and the compression spring is initially in a taut state. The taut compression spring firmly presses the adhesive plate against the cleaning roller, achieving a continuous, stable, and efficient self-cleaning effect while ensuring the durability and reliability of the device.

[0014] The working principle and beneficial effects of this utility model are as follows: 1. This utility model achieves its purpose through the cooperation of components such as a motor, a threaded rod, and threaded sleeves. When the motor is started, it drives the threaded rod to rotate. The rotation of the threaded rod causes the two threaded sleeves to move perpendicularly towards each other under the restriction of the limiting rod. The vertical movement of the threaded sleeves causes the connecting block to move vertically, which in turn causes the rotating shaft to move vertically. The vertical movement of the rotating shaft causes the cleaning rollers to move vertically, bringing the two cleaning rollers into contact. Through the operation of the winding equipment, the wound material drives the cleaning rollers to rotate, thereby achieving the effect of cleaning the material, removing dust and other dirt from the surface of the material, and making the winding more compact.

[0015] 2. This utility model achieves its purpose through the cooperation of components such as an adhesive plate and a compression spring. The compression spring, through its own elasticity, pushes the adhesive plate to maintain constant contact with the cleaning roller. When the cleaning roller rotates, the adhesive plate removes dirt and dust from the surface of the cleaning roller. This allows the winding cleaning device to remain clean for a longer period of time, reduces maintenance costs, and ensures that the performance of the equipment is not affected by the accumulation of dirt during operation.

[0016] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0017] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0018] Figure 1 This is a three-dimensional front view of the overall structure of this utility model; Figure 2 This is a three-dimensional side view of the overall structure of this utility model; Figure 3 This is a three-dimensional schematic diagram of the structure of the winding cleaning device of this utility model; Figure 4 This utility model Figure 3 A magnified structural diagram of A in the diagram.

[0019] In the diagram: 1. Winding machine body; 2. Scissors device; 3. Winding device; 4. Bearing rod; 5. Data control panel; 6. Winding cleaning device; 7. Self-cleaning device; 61. Fixing plate; 62. Motor; 63. Threaded rod; 64. Threaded sleeve; 65. Connecting block; 66. Rotating shaft; 67. Cleaning roller; 68. Limiting rod; 71. Connecting plate; 72. Fixing rod; 73. Compression spring; 74. Adhesive plate. Detailed Implementation

[0020] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of this utility model.

[0021] Example 1 like Figures 1-4 As shown, this embodiment proposes a fully automatic scissor-type winding machine for capacitors, including a winding machine body 1, a scissor device 2 provided on the inner side of the winding machine body 1, a winding device 3 provided on the inner side of the winding machine body 1, a bearing rod 4 fixedly connected to the top of the winding machine body 1, a data control panel 5 fixedly connected to the side of the bearing rod 4, and a winding cleaning device 6 provided on the inner side of the winding machine body 1. The winding cleaning device 6 includes a fixed plate 61, one end of which is fixedly connected to the inner side of the winding machine body 1. A motor 62 is fixedly connected to the top of the fixed plate 61. A threaded rod 63 is fixedly connected to the output shaft of the motor 62. A threaded sleeve 64 is threadedly connected to the circumferential surface of the threaded rod 63. A connecting block 65 is fixedly connected to the circumferential surface of the threaded sleeve 64. A rotating shaft 66 is rotatably connected to the side of the connecting block 65. A cleaning roller 67 is fixedly connected to the circumferential surface of the rotating shaft 66. A limit rod 68 is fixedly connected to the top of the fixed plate 61. The function of this winding cleaning device 6 is to automatically clean the film residue and dust on the electrode material by driving the interaction between the threaded rod 63 and the threaded sleeve 64 driven by the motor 62, thereby driving the rotating shaft 66 and the cleaning roller 67 to rotate. This maintains the cleanliness and efficiency of the material winding process. The limit rod 68 provides necessary motion control to ensure the accuracy and safety of the cleaning process.

[0022] There are two threaded sleeves 64, which move perpendicularly to each other. This design of two threaded sleeves 64 moving perpendicularly to each other can improve the working efficiency, uniformity and stability of the winding cleaning device 6, ensure that the winding machine body 1 is always in good condition throughout the production process, and effectively remove internal impurities, thus ensuring the continuity and quality of production.

[0023] The circumferential surface of the threaded sleeve 64 is slidably connected to the circumferential surface of the limiting rod 68. Two connecting blocks 65, rotating shafts 66, and cleaning rollers 67 are provided, each corresponding to one of the two threaded sleeves 64. The function of this device is to clean the surface of an object through the cooperation of the sliding connection, rotating components, and cleaning rollers 67. The overall structural design emphasizes flexibility and efficiency.

[0024] The two cleaning rollers 67 move in opposite directions and are in contact with each other. This design of the two cleaning rollers 67 moving in opposite directions and in contact significantly improves cleaning efficiency and effectiveness, ensures stability and uniformity during the cleaning process, adapts to more intensive cleaning tasks, and extends the service life of the equipment.

[0025] There are gaps between the circumferential surface of the cleaning roller 67 and the side surface of the winding device 3, and between the circumferential surface of the cleaning roller 67 and the side surface of the shearing device 2. The gaps between the cleaning roller 67 and the winding device 3 and the shearing device 2 are designed primarily to avoid mechanical interference, protect the equipment from damage, ensure a smooth cleaning process, and provide flexibility and adaptability. This design also ensures high efficiency during equipment operation, reduces material jamming, and simplifies equipment maintenance and the cleaning process.

[0026] In this embodiment, when the winding machine 1 is in operation, the motor 62 is started, and the motor 62 drives the threaded rod 63 to rotate. The rotation of the threaded rod 63 causes the two threaded sleeves 64 to move vertically towards each other under the restriction of the limiting rod 68. The vertical movement of the threaded sleeves 64 causes the connecting block 65 to move vertically, the vertical movement of the connecting block 65 causes the rotating shaft 66 to move vertically, and the vertical movement of the rotating shaft 66 causes the cleaning roller 67 to move vertically, so that the two cleaning rollers 67 come into contact. Through the operation of the winding equipment 3, the wound material drives the cleaning roller 67 to rotate, thereby achieving the effect of cleaning the material.

[0027] Example 2 like Figures 1-4 As shown, based on the same concept as in Embodiment 1 above, a self-cleaning device 7 is provided on the inner side of the winding machine body 1. The self-cleaning device 7 includes a connecting plate 71, the side of which is fixedly connected to the inner side of the winding machine body 1. A fixing rod 72 is fixedly connected to the side of the connecting plate 71, and a compression spring 73 is fixedly connected to the bottom of the fixing rod 72. An adhesive plate 74 is fixedly connected to one end of the compression spring 73. This self-cleaning device 7 can keep the winding cleaning device 6 clean for a longer period of time, reduce maintenance costs, and ensure that the performance of the equipment is not affected by the accumulation of dirt during operation.

[0028] Multiple compression springs 73 are provided, arranged in a linear array along the bottom of the fixing rod 72. By arranging multiple compression springs 73 in a linear array along the bottom of the fixing rod 72, this design provides a more uniform, stable, and durable cleaning effect, while improving the durability and adaptability of the self-cleaning device 7, ensuring that the cleaning process can be carried out efficiently and evenly in different working environments.

[0029] The circumferential surface of the cleaning roller 67 contacts the adhesive plate 74, and the initial state of the compression spring 73 is taut. The taut compression spring 73 firmly presses the adhesive plate 74 against the cleaning roller 67, achieving a continuous, stable, and efficient self-cleaning effect, while ensuring the durability and reliability of the device.

[0030] In this embodiment, the compression spring 73 continuously pushes the adhesive plate 74 into close contact with the surface of the cleaning roller 67 through its own elastic force, ensuring that the adhesive plate 74 is always in an effective cleaning position during the cleaning process. When the cleaning roller 67 starts to rotate, the adhesive plate 74 rubs against the surface of the cleaning roller 67, automatically adsorbing and removing dirt, dust, fibrous debris, and other impurities attached to the cleaning roller 67. At the same time, the continuous pressure provided by the compression spring 73 allows the adhesive plate 74 to maintain stable contact with the cleaning roller 67, ensuring that the cleaning effect is not affected even when the cleaning roller 67 rotates at high speed or has an uneven surface, thus ensuring the efficiency and continuity of the cleaning process.

[0031] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A fully automatic scissor-type capacitor winding machine, characterized in that, The device includes a winding machine body (1), a scissor device (2) is provided on the inner side of the winding machine body (1), a winding device (3) is provided on the inner side of the winding machine body (1), a support rod (4) is fixedly connected to the top of the winding machine body (1), a data control panel (5) is fixedly connected to the side of the support rod (4), and a winding cleaning device (6) is provided on the inner side of the winding machine body (1). The winding cleaning device (6) includes a fixing plate (61), one end of which is fixedly connected to the inner side of the winding machine body (1). A motor (62) is fixedly connected to the top of the fixing plate (61). A threaded rod (63) is fixedly connected to the output shaft of the motor (62). A threaded sleeve (64) is threadedly connected to the circumferential surface of the threaded rod (63). A connecting block (65) is fixedly connected to the circumferential surface of the threaded sleeve (64). A rotating shaft (66) is rotatably connected to the side of the connecting block (65). A cleaning roller (67) is fixedly connected to the circumferential surface of the rotating shaft (66). A limit rod (68) is fixedly connected to the top of the fixing plate (61).

2. The fully automatic scissor-type capacitor winding machine according to claim 1, characterized in that, Two threaded sleeves (64) are provided, and the two threaded sleeves (64) move perpendicularly to each other.

3. The fully automatic scissor-type capacitor winding machine according to claim 2, characterized in that, The circumferential surface of the threaded sleeve (64) is slidably connected to the circumferential surface of the limiting rod (68). There are two connecting blocks (65), rotating shafts (66), and cleaning rollers (67), which correspond to the two threaded sleeves (64) respectively.

4. The fully automatic scissor-type capacitor winding machine according to claim 3, characterized in that, The two cleaning rollers (67) move toward each other and come into contact with each other.

5. The fully automatic scissor-type capacitor winding machine according to claim 4, characterized in that, There is a gap between the circumferential surface of the cleaning roller (67) and the side surface of the winding device (3), and there is a gap between the circumferential surface of the cleaning roller (67) and the side surface of the scissor device (2).

6. The fully automatic scissor-type capacitor winding machine according to claim 5, characterized in that, The inner side of the winding machine body (1) is provided with a self-cleaning device (7). The self-cleaning device (7) includes a connecting plate (71). The side of the connecting plate (71) is fixedly connected to the inner side of the winding machine body (1). A fixing rod (72) is fixedly connected to the side of the connecting plate (71). A compression spring (73) is fixedly connected to the bottom of the fixing rod (72). An adhesive plate (74) is fixedly connected to one end of the compression spring (73).

7. A fully automatic scissor-type capacitor winding machine according to claim 6, characterized in that, Multiple compression springs (73) are provided, and the multiple compression springs (73) are arranged in a linear array along the bottom of the fixed rod (72).

8. The fully automatic scissor-type capacitor winding machine according to claim 7, characterized in that, The circumferential surface of the cleaning roller (67) is in contact with the adhesive plate (74), and the initial state of the compression spring (73) is taut.

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