Automatic acid adding lead-carbon battery assembling device

Abstract

The utility model relates to automatic lead carbon battery assembling device of adding acid belongs to lead carbon battery production technical field, including work table, fixed component, support frame and add acid subassembly, the lower end four corner positions of work table all are fixedly installed with support column, the lower end all of support column are fixedly installed with antiskid pad, fixed component installs on work table, one end of support frame is fixedly installed in the upper end one side middle position of work table, add acid subassembly installs in the outside upper end of support frame, the utility model discloses with fixed component can steady lead carbon battery shell, provide convenience for user assembly, and can flexibly adjust battery position in the assembly process, make it accurate to move to add acid subassembly just below. Add acid subassembly plays a key role here, not only can complete the acid adding operation, but also can accurately control the acid adding amount, this characteristic effectively avoids the electrolyte leakage problem caused by improper acid adding amount, guarantees the safety and stability of battery assembly process.

Description

Technical Field

[0001] This utility model relates to the field of lead-carbon battery production technology, and in particular to an automatic acid-adding lead-carbon battery assembly device. Background Technology

[0002] Lead-carbon batteries, as a new type of super battery, are a product of the integration of lead-acid battery and supercapacitor technology. The core innovation of lead-carbon batteries lies in the use of a lead-carbon dual-functional composite electrode and sponge lead composite for the negative electrode, while the positive electrode retains the traditional lead dioxide structure. The electrolyte is a sulfuric acid solution. Compared with traditional batteries, lead-carbon batteries have significant advantages in performance and environmental protection: the carbon material of the negative electrode can inhibit sulfation and extend service life; the carbon material buffers the impact during high current operation, and the lead negative electrode continuously supplies energy during low current operation, adapting to complex working conditions; the low-temperature start-up capability is improved by 30%, and the gas evolution is reduced by 50%. Moreover, the electrolyte is an inorganic salt solution, eliminating the risk of heavy metal pollution. During the assembly of lead-carbon batteries, acidic electrolyte needs to be injected into the battery. However, existing assembly equipment mostly relies on manual control by workers during acid injection. This method is prone to inaccurate acid injection, which affects the battery's service life. At the same time, manual control of acid injection can easily cause electrolyte leakage, which can harm workers. In view of this, this utility model is proposed. Utility Model Content

[0003] To overcome the technical defects of the existing technology, this utility model provides an automatic acid-adding lead-carbon battery assembly device, which has the effects of precise acid injection and less leakage. The lead-carbon battery casing can be fixed by the fixing component, which makes it convenient for users to assemble. At the same time, the position can be adjusted during assembly, so that it can be moved directly under the acid-adding component. The acid-adding component can perform the acid-adding operation and accurately control the amount of acid added, thereby reducing the occurrence of electrolyte leakage.

[0004] The technical solution adopted in this utility model includes:

[0005] The workbench is equipped with support columns fixedly installed at the four corners of its lower end, and anti-slip pads are fixedly installed at the lower ends of the support columns.

[0006] A fixing component is used to fix an external lead-carbon battery for assembly, and the fixing component is mounted on the workbench;

[0007] A support frame, the support frame being L-shaped, with one end of the support frame fixedly installed at the middle position of the upper side of the workbench;

[0008] An acid-adding assembly is installed on the upper outer side of the support frame and is located above the fixing assembly;

[0009] In use: First, place the structure at the location of use using the support column. Then, fix the battery casing to the workbench using the fixing component. The user can then assemble the lead-carbon battery. During assembly, the fixing component moves the lead-carbon battery to the bottom of the acid filling component. Then, the acid filling component injects a measured amount of electrolyte. Afterward, the fixing component resets, and the user seals the acid filling port, thus completing the assembly and acid filling of the lead-carbon battery.

[0010] Preferably, in order to enable the movable threaded rod to rotate in the movable slot, the upper end of the worktable is provided with a movable slot, the movable slot being cross-shaped, the lower part of the fixing component being engaged in the movable slot, the fixing component including a control motor, the control motor being fixedly installed on the outer side of the worktable, and the output end of the control motor being fixedly installed with a movable threaded rod, the movable threaded rod passing through the worktable and being rotatably engaged inside the movable slot.

[0011] Preferably, in order to enable the slider to move in the moving groove and thus adjust its position for easy assembly and acid addition by the user, the fixing component further includes a cross-shaped slider, which is slidably engaged in the moving groove and threadedly sleeved on the moving threaded rod.

[0012] Preferably, in order to fix the lead-carbon battery casing and facilitate user assembly, a movable plate is fixedly installed on the upper end of the slider, and fixed plates are fixedly installed on both sides of the upper end of the movable plate. Electric self-locking telescopic rods are fixedly installed at both ends of one side of the fixed plate, and a limit block is fixedly installed at one end of the electric self-locking telescopic rod, with the limit block located between the movable plates.

[0013] Preferably, in order to drive the mounting plate to rise and fall, thereby reducing leakage during acid addition, the acid addition assembly includes a hydraulic self-locking telescopic rod, which is fixedly installed at one end of the upper part of the support frame, and the lower end of the hydraulic self-locking telescopic rod is fixedly installed with a mounting plate, which is located at the upper and lower ends of the support frame.

[0014] Preferably, in order to control the amount of acid added and thus achieve precise acid addition, a liquid storage box is fixedly installed at the lower end of the mounting plate, and an inlet pipe is fixedly installed at the upper end of the liquid storage box. The other end of the inlet pipe passes through the mounting plate and is connected to an external liquid addition device. A funnel-shaped acid injection pipe is fixedly installed at the lower end of the liquid storage box, and an electromagnetic shut-off valve is installed on the acid injection pipe. Liquid level monitors are fixedly installed on both sides of the upper end of the inside of the liquid storage box.

[0015] The beneficial effects of this invention are as follows: This structure utilizes a fixing component to secure the lead-carbon battery casing, providing convenience for users during assembly. Furthermore, the battery position can be flexibly adjusted during assembly, allowing it to be precisely moved directly beneath the acid-adding component. The acid-adding component plays a crucial role here, not only completing the acid-adding operation but also precisely controlling the amount of acid added. This feature effectively avoids electrolyte leakage caused by improper acid addition, ensuring the safety and stability of the battery assembly process. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a partial structural installation diagram of the fixing component in this utility model;

[0018] Figure 3 This is a partial structural diagram of the fixing component in this utility model;

[0019] Figure 4 This is a schematic diagram of the installation of the acid-adding component in this utility model;

[0020] Figure 5 This is a partial sectional view of the acid-adding component in this utility model.

[0021] Explanation of reference numerals in the attached drawings: 1. Workbench; 2. Support column; 3. Fixed assembly; 301. Control motor; 302. Moving threaded rod; 303. Slider; 304. Moving plate; 305. Fixed plate; 306. Electric self-locking telescopic rod; 307. Limit block; 4. Support frame; 5. Acid adding assembly; 501. Hydraulic self-locking telescopic rod; 502. Mounting plate; 503. Liquid storage box; 504. Liquid inlet pipe; 505. Acid injection pipe; 506. Solenoid shut-off valve; 507. Liquid level monitor; 6. Moving tank. Detailed Implementation

[0022] The present invention will be further described below with reference to the accompanying drawings:

[0023] like Figures 1-5As shown, this embodiment provides an automatic acid-adding lead-carbon battery assembly device, including a workbench 1, a fixing component 3, a support frame 4, and an acid-adding component 5. Support columns 2 are fixedly installed at the four corners of the lower end of the workbench 1, and anti-slip pads are fixedly installed at the lower ends of the support columns 2. The fixing component 3 is used to fix the external lead-carbon battery for assembly and is installed on the workbench 1. The support frame 4 is L-shaped, and one end of the support frame 4 is fixedly installed at the middle position of the upper side of the workbench 1. The acid-adding component 5 is installed on the upper outer part of the support frame 4 and is located above the fixing component 3. In use: first, the structure is placed at the location of use using the support columns 2. Then, the battery casing is fixed to the workbench 1 using the fixing component 3. The user can then assemble the lead-carbon battery. During assembly, the fixing component 3 can move the lead-carbon battery to the underside of the acid-adding component 5. Then, the acid-adding component 5 completes the injection of a quantitative amount of electrolyte. Afterward, the fixing component 3 is reset, and the user seals the acid-adding port, thus completing the assembly and acid-adding of the lead-carbon battery.

[0024] As a technical optimization solution of this utility model, specifically as follows: Figure 2 and Figure 3 As shown, a moving groove 6 is provided at the upper end of the workbench 1. The moving groove 6 is cross-shaped. The lower part of the fixing component 3 is engaged in the moving groove 6. The fixing component 3 includes a control motor 301, which is fixedly installed on the outer side of the workbench 1. A moving threaded rod 302 is fixedly installed at the output end of the control motor 301. The moving threaded rod 302 passes through the workbench 1 and is rotatably engaged inside the moving groove 6. The fixing component 3 also includes a cross-shaped slider 303, which is slidably engaged in the moving groove 6. The slider 303 is threaded onto the moving threaded rod 302. A moving plate 304 is fixedly installed at the upper end of the slider 303, and both sides of the upper end of the moving plate 304 are fixedly mounted. The device is equipped with a fixed plate 305, and electric self-locking telescopic rods 306 are fixedly installed at both ends of one side of the fixed plate 305. A limit block 307 is fixedly installed at one end of the electric self-locking telescopic rod 306. The limit block 307 is located between the moving plates 304. In use, the outer shell is placed on the moving plate 304, and then the electric self-locking telescopic rod 306 drives the limit block 307 to move. The positioning and fixing of the outer shell can be completed by the limit block 307 and the fixed plate 305, which facilitates the user's assembly. During use, the control motor 301 can drive the moving threaded rod 302 to move, which can drive the slider 303 and the moving plate 304 to move, so that the outer shell can move, which facilitates the user's assembly and acid addition.

[0025] As a technical optimization solution of this utility model, specifically as follows: Figure 4 and Figure 5As shown, the acid-adding assembly 5 includes a hydraulic self-locking telescopic rod 501, which is fixedly installed on one end of the upper part of the support frame 4. A mounting plate 502 is fixedly installed on the lower end of the hydraulic self-locking telescopic rod 501. The mounting plate 502 is located at the upper and lower ends of the support frame 4. A liquid storage box 503 is fixedly installed on the lower end of the mounting plate 502. An inlet pipe 504 is fixedly installed on the upper end of the liquid storage box 503. The other end of the inlet pipe 504 passes through the mounting plate 502 and connects to an external liquid-adding device. A funnel-shaped acid injection pipe 5 is fixedly installed on the lower end of the liquid storage box 503. 05. An electromagnetic shut-off valve 506 is installed on the acid injection pipe 505. Liquid level monitors 507 are fixedly installed on both sides of the upper end of the liquid storage box 503. When adding acid, electrolyte is injected into the liquid storage box 503 through the liquid inlet pipe 504. During the injection, the hydraulic self-locking telescopic rod 501 can drive the mounting plate 502 to move, so that the acid injection pipe 505 can move into the lead-carbon battery. Then, the electrolyte can be injected into the lead-carbon battery through the acid injection pipe 505. The cooperation of the liquid level monitor 507 and the electromagnetic shut-off valve 506 can complete the quantitative acid injection, improving the accuracy of acid injection.

[0026] The foregoing has shown and described the basic principles, main features, and advantages of this invention. Those skilled in the art should understand that this invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this invention. Various changes and modifications may be made to this invention without departing from its spirit and scope. All such changes and modifications fall within the scope of this invention as defined by the appended claims and their equivalents.

Claims

1. An automatic acid-adding lead-carbon battery assembly device, characterized in that, include: Workbench (1), with support columns (2) fixedly installed at the four corners of the lower end of the workbench (1), and anti-slip pads fixedly installed at the lower ends of the support columns (2). Fixing component (3), the fixing component (3) is used to fix the external lead-carbon battery for assembly, the fixing component (3) is installed on the workbench (1); Support frame (4), the support frame (4) is L-shaped, and one end of the support frame (4) is fixedly installed at the middle position of the upper side of the workbench (1); An acid-adding component (5) is installed on the upper outer side of the support frame (4) and is located above the fixing component (3).

2. The automatic acid-adding lead-carbon battery assembly device according to claim 1, characterized in that: The upper end of the workbench (1) is provided with a moving groove (6), which is cross-shaped, and the lower part of the fixing component (3) is engaged in the moving groove (6).

3. The automatic acid-adding lead-carbon battery assembly device according to claim 2, characterized in that: The fixed component (3) includes a control motor (301), which is fixedly installed on the outer side of the workbench (1), and a movable threaded rod (302) is fixedly installed at the output end of the control motor (301). The movable threaded rod (302) passes through the workbench (1) and is rotatably engaged inside the movable slot (6).

4. The automatic acid-adding lead-carbon battery assembly device according to claim 3, characterized in that: The fixing component (3) also includes a cross-shaped slider (303), which is slidably engaged in the moving groove (6) and threadedly fitted onto the moving threaded rod (302).

5. The automatic acid-adding lead-carbon battery assembly device according to claim 4, characterized in that: A movable plate (304) is fixedly installed on the upper end of the slider (303), and a fixed plate (305) is fixedly installed on both sides of the upper end of the movable plate (304). An electric self-locking telescopic rod (306) is fixedly installed on both ends of one side of the fixed plate (305). A limit block (307) is fixedly installed on one end of the electric self-locking telescopic rod (306), and the limit block (307) is located between the movable plates (304).

6. The automatic acid-adding lead-carbon battery assembly apparatus according to claim 1, characterized in that: The acid addition assembly (5) includes a hydraulic self-locking telescopic rod (501), which is fixedly installed at one end of the upper part of the support frame (4), and a mounting plate (502) is fixedly installed at the lower end of the hydraulic self-locking telescopic rod (501), which is located at the lower end of the upper part of the support frame (4).

7. The automatic acid-adding lead-carbon battery assembly apparatus according to claim 6, characterized in that: A liquid storage box (503) is fixedly installed at the lower end of the mounting plate (502), and an inlet pipe (504) is fixedly installed at the upper end of the liquid storage box (503). The other end of the inlet pipe (504) passes through the mounting plate (502) and is connected to an external liquid adding device.

8. The automatic acid-adding lead-carbon battery assembly apparatus according to claim 7, characterized in that: A funnel-shaped acid injection tube (505) is fixedly installed at the lower end of the liquid storage box (503). An electromagnetic shut-off valve (506) is installed on the acid injection tube (505). Liquid level monitors (507) are fixedly installed on both sides of the upper end of the liquid storage box (503).

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